msme tool room indo-german tool room aurangabad- (maharashtra...

2015

MSME TOOL ROOM INDO-GERMAN TOOL ROOM AURANGABAD- (MAHARASHTRA STATE) GOVT. OF INDIA

CURRICULUM DOCUMENET FOR ADVANCE CERTIFICATE COURSE IN WELDING OPERATIONS TRADE

IGTR / DGET / ACCWO / CURRICULUM

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INDEX

PART

PARTICULARS

PAGE NO.

1. INDEX 2

2. GENERAL INFORMATION 3

3. COURSE INFORMATION 4

4. CURRICULUM PHILISOPHY 6

5. COURSE STRUCTURE 10

6. FIRST SEMESTER : COURSE

DETAILS

13

7. SECOND SEMESTER : COURSE

DETAILS

51


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GENERAL INFORMATION

1. Name of the Trade : Advance Certificate Course in

Welding Operations

2. NCO Code No. :

3. Duration of Craftsmen Training : 12 Months(48 Weeks) (Full time Course: 8 Hrs. / Day & 5 Days Week)

4. Power Norms : 3.7KW

5. Space Norms : 69.7 Sq. M.

6. Entry Qualification : ITI: WELDER, MACHINIEST, TURNER, FITTER, SHEETMETAL.

7. Trainees per unit Intake : 20(Max.)

8. Pattern : LTC

9. Ratio between : 30:70

10. Theory & Practice

11. Affiliation : Autonomous

12. Course Fee : Rs.60, 000/- (Rs. SIXTY Thousand only)

13. Security Deposit : Nil Mechanical Trade


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COURSE INFORMATION

1. Introduction:

This course is meant for the candidates who aspire to become a professional

Welder.

2. Terminal Competency/Deliverables:

After successful completion of this course the trainee shall be able to perform the following skills with proper sequence.

1. Trainees will work as a skilled welder in industry. 2. Prepare drawing, design new parts, assembly, details, sections, drawing 3. Knowledge of material, welding machines. 4. Knowledge of Technical English terms used in industry.

3. Employment opportunities:

On successful completion of this course, the candidates shall be gainfully employed

in the following industries:

1. Production & Manufacturing industries.

2. Structural Fabrication like bridges, Roof structures, Building & construction.

3. Automobile and allied industries

4. Service industries like road transportation and Railways.

5. Ship building and repair

6. Infrastructure and defense organizations

7. In public sector industries like BHEL, BEML, NTPC, etc and private industries in

India & abroad.

8. Self-employment

4. Further learning pathways:

On successful completion of the course trainees can pursue Apprenticeship training in the reputed Industries / Organizations.

On successful completion of the course trainees can opt for CITS course.


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CURRICULUM PHILOSOPHY

The Indo German Tool Room, Aurangabad has been introduced the rational process of

curriculum development. This rationale for the curriculum development is based on the

following basics:

1. The scientific principles embodied in Theories of Learning, Educational Technology,

curriculum development.

2. The contents design of the entire curriculum.

3. Resource requirement for implementing the curriculum.

While developing the curriculum, the following factors also taken into consideration to the

maximum extent possible.

- The vast experience obtained from

Centre Tool Room, Ludhiana

Indo-German Tool Rooms, Ahmedabad, Indore & Aurangabad.

- The expectations of Industries.

The overview of design of curriculum process followed is given below:

- Aims & objectives of course have been derived from the job description.

- The curriculum areas are identified on the basis of aims and objectives of the course.

- On identifying the curriculum areas, these are classified into discipline & non-discipline

subjects.

- Graphical structure of the contents of entire subjects is derived from the subjects

objectives and identifies its concepts, principles, procedures and problems to be dealt

with by the subject and its organization designed to achieve subject objective.

- Identified units & chapters from the graphical structure and the subject is divided

semester wise.

- The detail contents of each chapter derived linking to the subject objective.

Accordingly the trainer Guide 1 (Curriculum documents for subject level) has been

designed for all the subject areas.

In this syllabus, only the overall structure of the course with objectives, Horizontal &

Vertical organization of subjects with time and the unit & chapter level of each subject

are given. The evolving approach to student’s evaluation is also derived.

THEORY AND PRACTICAL HOURS


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TOTAL NO. OF HRS IN 2 SEMESTERS = 1920 Hrs

TOTAL NO. OF HRS THEORY = 280

Hrs

TOTAL NO. OF HRS PRACTICE & LABS = 1640 Hrs

85%

15%


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EDUCATIONAL OBJECTIVES

I. To work as competent employee in industry and business

II. To set up an own enterprise

III. The apply knowledge, skills & attitudes (core) through the relevant Theoretical

subjects needed to perform the above task effectively & efficiently.

IV. The individual development with sspecial emphasis on cultural values & personality

development.

NO. OF HRS CATEGORY WISE FOR ADVANCE CERTIFICATE COURSE IN

WELDING OPERATIONS

INDO GERMAN TOOL ROOM, AURANGABAD


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5%

4%

14%

57%

20%

Sales

Human sciences

Basic sciences

Engineering sciences

Core technology

Tool & die technology


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SYSTEMS APPROACH CHART

SKILLS VALUES

Liaison Designing Estimating Production Planning Independent skill in operation of machines Independent skills Formative Evaluation Summative Evaluation Maintenance Entrepreneurial Social Skill Personal Development

System Orientation Customer Needs Productivity Employee welfare Precise Communication Quality Safety Environmental protection Inquisitiveness Initiative Innovativeness Society needs

Personal development

STRUCTURING OF BROAD CATEGORIES OF SUBJECTS DERIVED FROM CURRICULUM

OBJECTIVES

BASIC PHY.SC. ENGINEERING SCIENCE. CORE TECHNOLOGY TECHNOLOGY

Pre-requisite

knowledge during

entry qualification.

Pre-requisite knowledge during

entry qualification.

Workshop Technology

CNC Technology

Heat Treatment

Engg. Drawing

Tool Design Theory

Engg. Metrology

CAD.

Workshop practice

Prod., plan, Est & Cost

Tool Design practice

Industrial management

Communication skill

Independent study technique

Sociology

Entrepreneurship

Primarily – (social/person

context)

Independent operation of

machines

Supervision of production

Production Planning

Also

Design of Tools

Orientation towards system

up gradation

Capable on the job learning

Later

Overall supervision of Tool

Room

-Career

development:

Higher

Qualification

Start own

Business

Move to Medium

& large industries

Move within the

organization

CURRICULIM OBJECTIVES.


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COURSE STRUCTURE

ADVANCE CERTIFICATE COURSE IN

WELDING OPERATIONS

IST Semester

Sr.

No.

Subject

code Subject Name

Teaching

Scheme/ No. of

Hours

Examination Scheme

Theory Practice

Theory Practice Total

Mark

s Sessional Semester

Exam

Sessional Semester

Exam

Max.

Marks

Min

to

pass

Max.

Marks

Min

to

pass

Max.

Marks

Min

to

pass

Max.

Marks

Min

to

pass

1 C1.1

ENGINEERING

DRAWING (TH

& PR)

40 40 40 20 60 30 0 0 0 0 100

2 C2.1 MATERIAL

SCIENCE I 40 - 40 20 60 30 0 0 0 0 100

3 C2.2 ENGNEERING

METROLOGY 40 40 20 60 30 0 0 0 0 100

4 C3.1 WORKSHOP

TECHNOLOGY 40 - 40 20 60 30 0 0 0 0 100

5 C4.1a BASIC

ELECTRICAL 40 - 40 20 60 30 0 0 0 0 100

6 C4.1b

ADVANCE

WELDING

TECHNOLOGY

80 - 40 20 60 30 0 0 0 0 100

7 C4.3

WORK SHOP

PRACTICE

(PR)

100 - - - - 160 80 240 120 400

8 ARC

WELDING(PR) 150 100 50 100 50 200

9 GAS

WELDING(PR) 150 100 50 100 50 200

10 MIG/MAG

WELDING(PR) 110 100 50 100 50 200


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11 TIG

WELDING(PR) 130 100 50 100 50 200

280 680 1800


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ADVANCE CERTIFICATE COURSE IN

WELDING OPERATIONS

IIND Semester

Sr.

No.

Subject

code

Subject

Name

Teaching

Scheme/ No. of

Hours

Examination Scheme

Theory Practice

Theory Practice

Total

Marks

Sessional Semester

Exam

Sessional Semester

Exam

Max.

Marks

Min

to

pass

Max.

Marks

Min

to

pass

Max.

Marks

Min

to

pass

Max.

Marks

Min

to

pass

1 C1.1 PROJECT

WORK - - 0 0 0 0 600 300 0 0 600

Total hours 960 600


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MSME INDO-GERMAN TOOL ROOM

FIRST SEMESTER: COURSE DETAILS

ADVANCE CERTIFICATE COURSE IN WELDING OPERATIONS TRADE


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Syllabus for the Trade of ACCWO

First Semester

Duration: Six Month

ENGINEERING DRAWING (TH & PR)

WEEK

No. TRADE PRACTICAL TRADE THEORY

1

DRAWING SHEETS

LAYOUT

INTRODUCTION AND DRAWING SHEET SIZE

DRAWING INSTRUMENTS, MACHINES AND

STANDARD DRAWING SHEETS

TRIMMED SIZE OF DRAWING SHEET

2

PRACTICE EXERCISES

TYPES OF LINES AND APPLICATION

OF LINES

LINE TYPES

LINE TYPES & LINE THICKNESS.

3

PRACTICE EXERCISES ON SCALE

PROCEDURE FOR DRAWING THE

SKETCHES IN

FULL SCALE, REDUCED SCALE AND

ENLARGED SCALE

SCALE

TYPES OF SCALE (FULL, REDUCED,

ENLARGED ETC.)

FACTORS FOR CHOICE OF SCALE

PURPOSE, ACTUAL SIZE, SIZE OF SHEET

BIS NORMS

4

PRACTICE EXERCISES ON

LINEAR, CIRCULAR AND ANGULAR

DIMENSIONING

METHODS OF DIMENSIONING

DIMENSIONING

TYPES OF DIMENSIONING SYSTEMS &

THEIR APPLICATION

PRINCIPLES OF DIMENSIONING

METHODS AND INDICATION OF

DIMENSIONING

PROCEDURE OF DIMENSIONING

RULES OF DIMENSIONING

5

PRACTICE

DRAFTING PROCESS OF ISOMETRIC

AXIS, LINES, PLANES AND ISOMETRIC

SCALE.

SKETCHES ON ISOMETRIC

PROJECTION

AND ISOMETRIC VIEWS

PICTORIAL PROJECTION

ISOMETRIC PROJECTION.

INTRODUCTION TO ISOMETRIC

PROJECTION.

DEFINITION OF ISOMETRIC PROJECTION

(AXIS, LINES, PLANES


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INTRODUCTION & DEFINITION OF

ISOMETRIC VIEWS

DIFFERENCE BETWEEN ISOMETRIC

PROJECTIONS & ISOMETRIC VIEWS

6

PRACTICE

DRAFTING OF ISOMETRIC VIEWS AND

ISOMETRIC PROJECTION FROM

DIFFERENT ORTHOGRAPHIC VIEWS

PICTORIAL PROJECTION

ISOMETRIC PROJECTION.

INTRODUCTION & DEFINITION OF

ISOMETRIC VIEWS

DIFFERENCE BETWEEN ISOMETRIC

PROJECTIONS & ISOMETRIC VIEWS

7

DRAWING EXERCISES ON SECTIONAL

VIEWS

FULL SECTION

HALF SECTION

OFFSET SECTION

SECTIONING

TYPES OF SECTIONING & THEIR

APPLICATION.

IMPORTANCE OF SECTION VIEWS & THEIR

APPLICATIONS

DEFINITION OF SECTION VIEWS

TYPES OF SECTIONS

FULL SECTION, HALF SECTION AND OFFSET

SECTION

8

DRAWING EXERCISES ON

REMOVED SECTION

REVOLVED SECTION

ASSEMBLY SECTIONING

SECTIONING

TYPES OF SECTIONING & THEIR

APPLICATION.

SECTIONAL LINES ASSEMBLY SECTIONING

PROCEDURE FOR SELECTING & DRAWING

SECTIONING VIEWS

9

DRAWING EXERCISES ON

GEOMETRICAL TOLERANCE AND

SURFACE FINISH SYMBOLS

GEOMETRICAL DIMENSIONING &

TOLERANCES

TYPES OF LIMITS ,FITS, AND TOLERANCE

INTRODUCTION OF GEOMETRICAL

TOLERANCE SYMBOLS AND

CHARACTERISTICS

RULE OF GEOMETRICAL TOLERANCES.

PROCEDURE OF DRAFTING AND SYMBOLS.

11 PRACTICE EXERCISES ORTHOGRAPHIC PROJECTION


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EXERCISES ON OORTHOGRAPHIC

PROJECTION OF 1ST & 3RD

QUADRANTS

POINTS , LINES IN DIFFERENT

POSITIONS

PLANES IN DIFFERENT POSITIONS

SOLIDS IN DIFFERENT POSITIONS

DRAWING THE VIEWS BY FIRST

ANGLE PROJECTION METHOD

INTRODUCTION, DEFINITION ,IMPORTANCE

AND APPLICATION OF ORTHOGRAPHIC

PROJECTION

DRAFTING METHODS OF ORTHOGRAPHIC

PROJECTION

FIRST ANGLE AND THIRD ANGLE

PROJECTION.

RECALL THE CONCEPT OF ORTHOGRAPHIC

PROJECTION & ISOMETRIC VIEWS.

PROCEDURE FOR CONVERSION OF

ISOMETRIC VIEWS TO ORTHOGRAPHIC

PROJECTION & VISA-VERSA

12

PRACTICE EXERCISES

EXERCISES ON DRAWING THE VIEWS

BY FIRST ANGLE PROJECTION

METHOD

ORTHOGRAPHIC PROJECTION

FIRST ANGLE PROJECTION




13

PRACTICE EXERCISES


BY THIRD ANGLE PROJECTION

METHOD


THIRD ANGLE PROJECTION.

RECALL THE CONCEPT OF THIRD ANGLE

PROJECTION




14

PRACTICE


BY THIRD ANGLE PROJECTION

METHOD


THIRD ANGLE PROJECTION.

RECALL THE CONCEPT OF ORTHOGRAPHIC

PROJECTION & ISOMETRIC VIEWS.




15 PRACTICE ON LINE AND ARROW

THE REFERENCE LINE AND ARROW

16

PRACTICE ON THE FILLET WELD

OTHER ELEMENTS ON REFERENCE LINE

THE FILLET WELD


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17

PRACTICE ON INTERMITTENT

WELDS

THE LENGTH AND PITCH OF

INTERMITTENT WELDS

THE CONTOUR

REQUIREMENTS

18

PRACTICE ON GROOVE WELDING

SYMBOLS

GROOVE WELDING SYMBOLS

19 PRACTICE ON FILLET WELDING

SYMBOLS FILLET WELDING SYMBOLS

20 PRACTICE ON FILLET AND GROOVE

WELDING POSITIONS. FILLET AND GROOVE WELDING POSITIONS.

21 REVISION

22

EXAMINATION SCHEME:

SESSIONAL MARKS SEMESTER

MARKS

TOTAL

MARKS

(100 Marks

Minimum Pass Marks

(40 Marks) (60 Marks) Sessional Semester

Internal

Assessment

Internal

Assignment

s,

Attendance

& Discipline

Semester

Examinatio

n

(30 Marks – 1

Hour Duration)

(10 Marks) (60 Marks –

3 Hrs

Duration)

50% 50%

Three

Assessments at

regular intervals

as specified in

syllabus

detailed

programme.

Class

work books

& home

assignment

books

checked

before the

each

Final

Examination

at the end of

Semester

covering

entire

syllabus of

20 Marks 30 Marks


of 55

Assessment

s.

the

Semester.

Average of

best of two

assessments to

be considered

for final

Sessional

marks

Average

of best of

two

assignments

to be

considered

for final

Sessional

marks.

Student is

eligible to

write in final

exam only

after

obtaining

minimum

Sessional

Marks.


of 55

Syllabus For The Trade Of ACCWO

First Semester

Duration: Six Month

WORKSHOP TECHNOLOGY

Week

No.

Trade Practical Trade Theory

1.

Hand Tools

Introduction To Workshop Technology. Introduction

To Hand Tools.

Identification And Description Of Hand Tools

Classification And Selection Of Hand Tools

Design Features, Working Features Safety

(Personal, Tools)

2. Hand Tools,& Application

Operation Performed By Hand

Tools,

Proper Use Of Hand Tools,

Care To Be Taken While Using

Hand Tool, And Safety Precaution)

Introduction To Workshop Technology. Introduction

To Hand Tools.

Identification And Description Of Hand Tools

Classification And Selection Of Hand Tools

Design Features, Working Features Safety

(Personal, Tools)

3. Safety & Safety Rules Safety Precaution, Safety Measure, Do’s & Don’t Do,

Machine Safety, Man Safety

4.

Practice exercises on Drilling

Machine

Drilling Machines And Operations Classification

Selection And Use Of Drilling Operations And

Machines. Description Of Main Parts And Features

Of Drill Machines. Work Holding Devices. Cutting

Tool Holding Device. Operations. Cutting

Parameters. Safety (Personal, Tools, Machines &

Equipment)

5. Drilling Machine & Its Operation.

Work Piece Clamping,

Position Of Work Piece &

Operation Performed

Drilling Machines And Operations Classification

Selection And Use Of Drilling Operations And

Machines. Description Of Main Parts And Features

Of Drill Machines. Work Holding Devices. Cutting

Tool Holding Device. Operations. Cutting


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Parameters. Safety (Personal, Tools, Machines &

Equipment)

6.

Practice on Shaper Machine

Operations :

Proper Clamping Of The Work

Piece, Length Of Stroke,

Shaper Machines Use And Selection Of Shaping

Operation And Shaper Design Construction And

Description. Safety (Personal, Tools, Machines &

Equipment)

7. Shaper Machine & Its Operations :

Adjustment Of Ram As Per Length

Of Work Piece And Operation

Performed

Shaper Machines Use And Selection Of Shaping

Operation And Shaper Design Construction And

Description. Safety (Personal, Tools, Machines &

Equipment)

8.

Turning Operation And Lathe

Machine,

Turning Operations And Lathe Machines

Classification Selection And Use Of Turning

Operations And Lathe. Description Of Main Parts

And Features Of Lathe. Work Holding Device.

Cutting Tool Holder. Cutting Parameter. Types Of

Operations. Safety (Personal, Tools, Machines &

Equipment)

9. Turning Operation And Lathe

Machine, (Setting And Trueing

Of The Work Piece, Clamping Of

Tool RPM Setting As Per Diameter

Of Work Piece.)

Description Of Main Parts And Features Of Lathe.

Work Holding Device. Cutting Tool Holder. Cutting

Parameter. Types Of Operations. Safety (Personal,

Tools, Machines & Equipment)

10. Turning Operation And Lathe

Machine, (Setting And Trueing

Of The Work Piece, Clamping Of

Tool RPM Setting As Per Diameter

Of Work Piece.)

Turning Operations And Lathe Machines

Classification Selection And Use Of Turning

Operations And Lathe. Description Of Main Parts

And Features Of Lathe. Work Holding Device.

Cutting Tool Holder. Cutting Parameter. Types Of

Operations. Safety (Personal, Tools, Machines &

Equipment)

11. Milling Operation And Milling

Machine

Milling Operations And Milling Machine

Classification, Selection And Use Of Milling

Operations And Milling. Description Of Main Pars

And Features Of Milling. Work Holder And

Attachments. Cutting Tool Holder. Cutting Tools And

Cutting Parameters. Types Of Operations.


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Machine, (Work Piece Clamping,

Cutter Holding By Adaptor Speed

Feed Setting And Operation

Performed

Description Of Main Pars And Features Of Milling.

Work Holder And Attachments. Cutting Tool Holder.

Cutting Tools And Cutting Parameters. Types Of

Operations.


Machine, (Work Piece Clamping,

Cutter Holding By Adaptor Speed

Feed Setting And Operation

Performed

Milling Operations And Milling Machine

Classification, Selection And Use Of Milling

Operations And Milling. Description Of Main Pars

And Features Of Milling. Work Holder And

Attachments. Cutting Tool Holder. Cutting Tools And

Cutting Parameters. Types Of Operations.

14. Grinding Machine And Grinding

Operations,

Grinding Operations And Grinding Machine, Main

Parts Of Features Of Surface, Cylindrical & Tool And

Cutter Grinding Machine. Work Holding

Attachments. Cutting Tools, Grinding Wheel (Types,

Specification, Material Etc.) Operational Principle,

Types Of Grinding Machine. Purpose Of Coolant.

Safety. Cause Effect & Remedies Of Grinding.


Operations, (Dialing Of Work Piece

And Various Method Of Grinding

Operation)









Operations, (Dialing Of Work Piece

And Various Method Of Grinding

Operation)









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17.

3-D Pantograph And Single Lip

Grinder And Its Operations

3-D Pantograph And Single Lip Grinder, Pantograph

Machine And Operation, Single Lip Grinding

Machine.

Cutting Tools, Work Holding Attachments

Operational Principal And Machine Parts

20. Single Lip Grinder And Its

Operations

3-D Pantograph And Single Lip Grinder, Pantograph

Machine And Operation, Single Lip Grinding

Machine.

Cutting Tools, Work Holding Attachments

Operational Principal And Machine Parts

21. Revision

22.

EXAMINATION SCHEME:


MARKS

TOTAL

MARKS

(100 Marks

Minimum Pass Marks


Internal

Assessment

Internal

Assignment

s,

Attendance

& Discipline

Semester

Examinatio

n

(30 Marks – 1

Hour Duration)


3 Hrs

Duration)

50% 50%

Three

Assessments at

regular intervals

as specified in

syllabus

detailed

programme.

Class

work books

& home

assignment

books

checked

before the

each

Final

Examination

at the end of

Semester

covering

entire

syllabus of

20 Marks 30 Marks


of 55

Assessment

s.

the

Semester.

Average of

best of two

assessments to

be considered

for final

Sessional

marks

Average

of best of

two

assignments

to be

considered

for final

Sessional

marks.

Student is

eligible to

write in final

exam only

after

obtaining

minimum

Sessional

Marks.


of 55


First Semester

Duration: Six Month

Engineering Metrology

Week

No.


1.

Engineering Metrology Introduction To Engineering Metrology

Scope & Need Of Metrology.

Objectives Of Metrology.

General Care Of Equipment.

2 Measuring Instruments Introduction: Metric System & SI System, Conversion

Between System

3. Practice exercises using

Direct Measuring

Instruments like Steel

Rule, Vernier Caliper,

Special Purpose Vernier

Caliper etc.

Introduction, Concept, Description, Types Application,

Procedure For Use In Taking Measurement And Care of

Linear Measuring Instruments – Steel Rule, Vernier Caliper,

Special Purpose Vernier Caliper(Dial V.C & Digital V.C.) Dial

Indicator(Lever, Plunger), Micrometer, Outside Micrometer,

Vernier Depth Gauge, Dial Bore Gauge, Slip Gauge,

Transferring Type Measuring Instruments- Spring Caliper

Telescopic Gauge. Angular Measuring Instruments- Angle

Protector, Combination Set, Indirect Measuring Instrument-

Calipers- Types Of Caliper Uses & Care of Instruments

4. Accuracy. Precision.

Uncertainty Of

Measurement: Calibration.

Steel Rule

Accuracy, Precision.

Uncertainty Of Measurement: Calibration.

Steel Rule

5. Vernier Caliper

Reading The Vernier

Scale.

Description Application & Procedure.

Vernier Caliper Reading The Vernier Scale.

6. Practice Vernier Caliper

Reading The Vernier

Scale.

Least Count. Errors Observed In Vernier

Precautions In The Case Of V.C. & Procedure.

7. Practice Precautions In The Case Of V.C. & Procedure.

Description Of Parts & Requirements.


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Vernier Height Gauge.

Reading Height Gauge

Precautions In The Use Of Height Gauge.

8. Practice

Dial Indicator( Lever &

Plunger)

Precautions In Case Of Dial Indicator & Procedure.

Description Of Dial Indicator & Its Parts. Precaution While

Use Of Dial Indicator

9. Practice Exercises On

Micrometer.

Description Of Parts,

Reading Of Micrometer.

Test For Accuracy & Procedure.Micrometer.

Description Of Parts, Reading Of Micrometer.

10. Practice Micrometer.

Description Of Parts,

Reading Of Micrometer.

Ratchet Stop Mechanism, Possible Errors.

Precaution, Use Of Micrometer & Procedure.

11. Practice Pitch Screw

Gauge.

Bevel Protractor

Pitch Screw Gauge. Bevel Protractor

Description Of Parts. & Application

12 Practice

Combination Set.

Types Of Calipers.

Combination Set.

Application Care & Procedure. Concept: Application

& Procedure. Calipers

13. Measurement Practices

Linear Measuring Instruments, Transferring Type Measuring

Instruments

Angular Measuring Instruments

Indirect Measuring Instruments

14. Practice On Surface Plate Surface Plate Matl. Cast Iron & Graphite.

Sizes & Accuracy.

Care, Use Of Surface Plate. & Procedure.

15. Practice Try Square/Engg.

Straight Edge. Radius

Gauge.

Try Square/Engineering Straight Edge and Radius Gauge.

16. Tolerances

Fundamental Deviation. Grade Of Tolerances. Conversation

of Tolerance Symbols By Using The Chart IS:919

17. Study and Practice Of

Different Geometrical

Dimensioning and

Tolerancing Symbols.

Straightness, Flatness, Parralism, Circularity, Cylindricity,

Concentricity, Co Axiality, Ovality, Lobbing, Angularity,

Roundness.

Introduction To Limits & Fits. Interchangeability.

Limit Of Size (Min. & Max.). Types Of Fit


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Clearance Fit, Transition Fit, Interference Fit.

18. Practice On Limits , Fits &

Tolerances

Terminology For Limits & Fits.

Shaft, Hole, Basic Nominal Size, Actual Size.

Deviation: Lower Deviation, Upper Deviation. Fundamental

Deviation.

Basic Shaft, Basic Hole, Tolerance Zone.

19. Practice On Gauges Introduction Description, Purpose, Types & Their Materials,

Concept Application Procedure For Taking Measurement &

Its Use

20 Practice On Various

Types of Gauges

Introduction to Gauge Definition Classification Of Gauges.

Care Of Plug Gauges, GO Gauges, NO GO Gauges, Ring

Gauges, Thread Gauges, Snap Gauges, Pin Gauges, Feeler

Gauges Method Of Checking By Using Gauges

21 Revision


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22.

EXAMINATION SCHEME:


MARKS

TOTAL

MARKS

(100 Marks

Minimum Pass Marks


Internal

Assessment

Internal

Assignment

s,

Attendance

& Discipline

Semester

Examinatio

n

(30 Marks – 1

Hour Duration)


3 Hrs

Duration)

50% 50%

Three

Assessments at

regular intervals

as specified in

syllabus

detailed

programme.

Class

work books

& home

assignment

books

checked

before the

each

Assessment

s.

Final

Examination

at the end of

Semester

covering

entire

syllabus of

the

Semester.

20 Marks 30 Marks

Average of

best of two

assessments to

be considered

for final

Sessional

marks

Average

of best of

two

assignments

to be

considered

for final

Sessional

marks.

Student is

eligible to

write in final

exam only

after

obtaining

minimum

Sessional

Marks.


of 55

Syllabus for the Trade of ACCWO

First Semester

Duration: Six Month

MATERIAL SCIENCE

Wee

k No.


1. Introduction Introduction: Identification of Metals

2.

Metals & Their Properties

Practice: Identification of

Ferrous & Non Ferrous Material

i.e. Steel, Iron, Cast Iron &

Copper, Brass, Aluminum

Introduction: Identification of Metals Properties Of

Metals- Strength, Hardness, Elasticity, Ductility,

Malleability

Ferrous Metals – Identification of Ferrous Metals, Cast

Iron, Steel Non Ferrous Metals- Identification of Non

Ferrous Metals. Copper Brass & Bronze, Aluminum

Manufacturing & Application of Copper, Tin, Nickel

And Its Alloy Brass Bronze, Duralumin

3. Study of Material and their

mechanical properties

Properties Of Metals- Strength, Hardness, Elasticity,

Ductility, Malleability

4.

Identification of Material

(Ferrous & Non Ferrous)

Ferrous Metals – Identification of Ferrous Metals, Cast

Iron, Steel Non Ferrous Metals- Identification of Non

Ferrous Metals. Copper Brass & Bronze, Aluminum

Manufacturing & Application of Copper, Tin, Nickel


5. Application of Materials Manufacturing & Application of Copper, Tin, Nickel


6.

Materials

To Understand Effect & Study

Of The Different Types of

Material


Various Types of Steels.

Cast Iron – Identification Of Cast Iron Properties of

Cast Iron Steel- Identification of Steel, Properties of

Steel. Classification – Steel Low Carbon Steel Medium

Carbon Steel High Carbon Steel Alloy Steel

Specification And Designation Of Steel With

Commercial Aspect.


of 55

6. Specification of Steel Specification And Designation Of Steel With

Commercial Aspect

7. Identification of Steel and its

Properties

Cast Iron – Identification Of Cast Iron Properties of

Cast Iron Steel- Identification of Steel, Properties of

Steel

8.

Classification of Alloy Steels Classification – Steel Low Carbon Steel Medium

Carbon Steel High Carbon Steel Alloy, Steel

Specification And Designation Of Steel With

Commercial. Aspect

9. Specification of Steels Steel Specification And Designation Of Steel With

Commercial. Aspect.

10.

Identification, Mechanical

Properties and Uses of Cutting

Tool Materials

To Study the Different Types of

Cutting Tools

High Carbon Tool Steel- Properties & Uses High

Speed Steels- Properties & Uses Of HSS Cemented

Carbides Properties & Uses Advance Cutting Tool

Materials- Ceramics, CBN, Stellite

11. Properties & uses of Cutting

tool material High Carbon Tool Steel- Properties & Uses

12. Properties & uses of Cutting

tool material High Speed Steels- Properties & Uses Of HSS

13. Advance Cutting Tool Materials.

Properties & Uses To Study the

Different Types of Cutting Tools


Cutting Tools & Its Operation

Cemented Carbides Properties & Uses Advance

Cutting Tool Materials- Ceramics, CBN, Stellite

14. elctrode materials introduction to elctrode materials

15. flux material

introduction to various flux material

16. wires spool matrails

types wires spool matrails


of 55

17. different types of wire coating

materials.

different types of wire coating materials.

18. Different Types of Heat

Treatment Process

Transformation Of All Types Of Iron Introduction To

Types Of Heat Treatment Processes

19. Transformation Transformation of Austenite, Pearlite, Bainite,

Martensite And Cementite. Time Temperature

Transformation (TTT) Curves In Heat Treatment Of

Steel

20. Revision

22.

EXAMINATION SCHEME:


MARKS

TOTAL

MARKS

(100 Marks

Minimum Pass Marks


Internal

Assessment

Internal

Assignment

s,

Attendance

& Discipline

Semester

Examinatio

n

(30 Marks – 1

Hour Duration)


3 Hrs

Duration)

50% 50%

Three

Assessments at

regular intervals

as specified in

syllabus

Class

work books

& home

assignment

books

Final

Examination

at the end of

Semester

covering

20 Marks 30 Marks


of 55

detailed

programme.

checked

before the

each

Assessment

s.

entire

syllabus of

the

Semester.

Average of

best of two

assessments to

be considered

for final

Sessional

marks

Average

of best of

two

assignments

to be

considered

for final

Sessional

marks.

Student is

eligible to

write in final

exam only

after

obtaining

minimum

Sessional

Marks.


of 55

Syllabus for The Trade Of ACCWO

First Semester

Duration: Six Month

BASIC OF ELECTRICALS

Week

No.


1.

Assignment on: study of relation between

voltage, current and power.

Basic concepts of electricity, charge,

electrostatics, current, voltage, power.

2.

Calculate the current from given circuit

using ohms law

Study of ohms law

3.

Calculate the value of given resistor using

color code

Color coding of resistor

4. Practice to calculate Resistance in series &

resistance in parallel

Resistance, Resistance in series &

resistance in parallel

5. Practice to identify NO and NC contacts of

switches

Basic concept of switch, various types of

switches

6 Practice on Demo board Working principle of relays

7 Practice on Demo board Working principle of contactors

8 Discuss the types of sensor and its working Study of sensors, types of sensors.

9 Assignment on: working of single phase

motor.

Principles of motor and generator. Study of

single phase motor

10 Assignment on: working of 3 phase motor. 3-phase motor.

11 Practice on star delta circuit Study of concept of star and delta starting

circuit

12 Discuss the Working of stepper motor, poly

phase motor

Working of stepper motor, poly phase

motor.

13 Draw construction of DC motor Working of DC motor

14 Discuss the concept of mutual inductance,

working principle of transformer

Principle of operation of transformers.


of 55

15 Differentiate step up and step down

transformer

Study of different types of transformers i.e.

Step-up transformer, step-down

transformer.

16 List the applications of special purpose

transformer

Study of special purpose transformer power

transformer and auto-transformer.

17 Discuss the use and necessity of earthing Concept of earthing.

18 Draw the construction of various types of

wiring

Types of wiring.

19 Discuss the various methods of fault

finding.

Fault finding, trouble shooting.

20 DIFFERENT TYPES OF WELDING

MACHINES

CONSTRCTION AND PRINCIPLE OF WELDING MACHINE

21 Revision

22.

EXAMINATION SCHEME:


MARKS

TOTAL

MARKS

(100 Marks

Minimum Pass Marks


Internal

Assessment

Internal

Assignment

s,

Attendance

& Discipline

Semester

Examinatio

n

(30 Marks – 1

Hour Duration)


3 Hrs

Duration)

50% 50%

Three

Assessments at

regular intervals

as specified in

Class

work books

& home

assignment

Final

Examination

at the end of

Semester

20 Marks 30 Marks


of 55

syllabus

detailed

programme.

books

checked

before the

each

Assessment

s.

covering

entire

syllabus of

the

Semester.

Average of

best of two

assessments to

be considered

for final

Sessional

marks

Average

of best of

two

assignments

to be

considered

for final

Sessional

marks.

Student is

eligible to

write in final

exam only

after

obtaining

minimum

Sessional

Marks.


of 55


First Semester

Duration: Six Month

Workshop Practice

Week

No.


1.

Description Of Various Courses. Igtr Environment,

Housekeeping, Functioning Of Store & Procedure

Followed.

Introduction To Workshop

Technology

2.

Introduction To Safety, Workshop Safety, Safety

Measure, Do’s & Don’t of the Safety & its Applications.

Safety Precautions

3. Introduction Overview Of Course, Environment,

Housekeeping, Functioning Of Store & Procedure

Followed.

Material Preparation Planning & Cutting Raw Material As

Per Requirement.

Bench Work

Use of Hammer, Center punch,

Chisels

4.

Introduction Of Hand Tools (Hand Cutting Tools),

Measuring Tool, Equipment’s, Their Uses & Applications.

Basic Metal Cutting Operations Using Hand Tools,

Manufacturing Useful Products. Preventive Maintenance

& Care Of Bench Tools.

Bench Work

Use of File, Scraper, Taps &

Reamer

5. Sharpening Of Single Point Cutting Tool For Their Basic

Geometrical Knowledge & Skill.

Off- Hand Grinding

Demo & Practice ginding of single

point cutting tool

6. Basic Knowledge Of Working Principle Of Drilling

Machine, Various Parts Of Machine & Their Functioning,

Drilling

Demo & Practice of drilling

machine and its parts and how to

work on machine

7. Use Of Various Accessories & Attachments For Work

Holding & Tool Holding.

Knowledge & Basic Skills For Various Drilling

Operations.

Knowledge Of Calculating Metal Cutting Parameters.

Drilling Operations And Drilling

Machines Level-Iii


of 55

8. Basic Knowledge Of Working Principle Of Drilling the


(Gang Drills & Special Drilling

Machines)

9. Use Of Various Accessories & Attachments For Work


Knowledge & Basic Skills For Various Drilling

Operations.


(Column type & Radial Drilling

Machine)

10. Basic Knowledge Of Working Principle Of Lathe


Use Of Various Accessories & Attachments For Work


Knowledge & Basic Skills For Various Turning

Operations.


Turning

Demo & Practice of the lathe

machine eg. Turning, step turning,

Taper turning, Knurling etc.






Operations.


Lathe Machine & Operation

Performed on Lathe machine

Drilling, reaming, Boring etc.






Operations.


Turning Operation And Lathe

Level-I (Center Lathe)

13. Basic Knowledge Of Working Principle Of Milling



Holding & Tool Holding. Knowledge & Basic Skills For

Various Milling Operations.


Milling Machine

Flat surface milling, step milling

etc.


of 55







Milling Machine & Its Operation

Level-I

Angular milling, Right angle

milling, slot milling







Column Knee Type [Vertical And

Horizontal] Milling Machine)

16. Introduction Of Surface Grinding Operation.

Balance Grinding Wheel, Dress Grinding Wheels,

Demagnetize Components, Flat Surface Grinding, Step

Grinding, Angle Grinding Application Of Various Tools &

Tool Holders.

Surface Grinding & Operation

Performed On Grinding Machine

Flat grinding, step grinding, Face

grinding etc

17. Introduction Of Cylindrical Grinding Operation.

Outer Diameter Grinding, Inside Grinding, Taper

Grinding, Step Grinding. Inspect Received Standard /

Semi Knowledge & Skills For Cylindrical Grinding

Operations Application Of Various Tools & Tool Holders.

Cylindrical Grinding Machine

Circular grinding, step grinding,

taper grinding

18. Introduction Basic Tool & Cutter Grinder Operation.

Angle Point Cutter, Re sharpening Operations,

Application Of Various Tools & Tool Holders Setting For

Multi Point Cutter Regrinding.

Tool & Cutter Grinder machine

19. Preventive Maintenance & Care Of Bench Tools &

Machine Tools.

(Column Knee Type [Vertical And

Horizontal] Milling Machine)

20. Revision


of 55

SESSIONAL MARKS (160 Marks)

SEMESTER MARKS

(240 Marks)

TOTAL MARKS

(400 Marks)

Minimum Pass Marks

Product / practical

Exercises (100Marks)

Planning Processes Documents (30 Marks)

Viva- Voce/ Presentation (20 Marks)

Work book assignment and Behavior (10 Marks )

Semester Examination (240 Marks – 10 Hrs Duration)

Sessional Semester

50% 50%

Evaluations of any one parts of the tool of each group

One Process Planning Sheet of any one parts of the tool

Viva-Voce at regular interval during Practical work

Average of semesters Total Viva-Voce marks

One assessment weekly 10 marks each.

Total obtain weekly assessment marks to be converted into out of 10 Marks for final sessional marks.

Examination at the end of Semester covers entire skills as per syllabus.

eligible to write in final exam only after obtaining minimum Sessional Marks.

80 Marks 120

Marks


of 55


of 55


First Semester

Duration: Six Month

Gas Welding

Week

No.


1.

Practical applications of gases in industries Safety precautions while handling gas

welding

Safety in gas welding

Introduction to Gas welding

Applications of gas welding

2. Practical on Oxy fuel gas Welding

equipment’s

Introduction to Oxy fuel gas Welding

Oxy fuel gas Welding equipment’s and

Supplies

3. Demo & Practical on regulator hoges Introduction to Gas Welding Equipments

Like Regulators Hoges

Applications & uses of regulator hoges

4. Demo & Practical on Welding Torch,

Welding Goggles

Introduction to Gas Welding Euipments

Like Welding Torch, Welding Goggles

Applications & uses of Welding Torch,

Welding Goggles

5. Demo & Practical on, Flash Back Arresters,

Gas Cutting Torches


Like, Various Types Of Contact Tips, Spark

Lighter.

Applications & uses, Various Types Of

Contact Tips, Spark Lighter.

6. Demo & Practical on Various Types Of

Contact Tips, Spark Lighter.


Like , Flash Back Arresters, Gas Cutting

Torches

Applications & uses of , Flash Back

Arresters, Gas Cutting Torches

7. Demo & Practical on Gas Manifold, Oxygen

Cylinder, Dissolved Acetylene Cylinder

Introduction & applications of

Gas Manifold.

Oxygen Cylinder.

Dissolved Acetylene Cylinder


of 55

8.

Demo & introduction to gas welding

processes.

Introduction to various types of gas welding

processes

Application of gas welding processes

9. Demo & practice on different types of

welding flames

Introduction to flame

Types Welding Flames And Its

Applications.

10. Demo & Practice on fusion Introduction to fusion

Advantages & disadvantages of fusion

11. Demo & Practice on fusion processes Introduction to fusion processes

Advantages & disadvantages of fusion

processes

12. Demo & Practice on gas welding by fusion

process

Introduction to gas welding by fusion

process

applications of gas welding by fusion

process

13. Demo & Practice on butt joint Introduction to butt joint

Applications of butt joint

14. Demo & Practice on butt joint Introduction to butt joint


15. Demo & Practice on braze welding Introduction to braze welding

Applications of braze welding

16. Demo & Practice on braze welding Introduction to braze welding

Applications of braze welding

17. Demo & Practice on brazing (welding by

capillary action)

Introduction to brazing (welding by capillary

action)

Applications of brazing (welding by capillary

action)

18. Demo & Practice on brazing (welding by

capillary action)

Introduction to brazing (welding by capillary

action)

Applications of brazing (welding by capillary

action)

19. Demo & Practice on Gas Cutting Process Introduction to Gas Cutting Process

Applications of Gas Cutting Process


of 55

20. Demo & Practice on Gas Cutting Process Introduction to Gas Cutting Process

Applications of Gas Cutting Process

21. Revision


of 55


First Semester

Duration: Six Month

Arc welding

Week

No.


1. Demo and introduction to safety of arc

welding processes

Safety precautions while handling gas

welding

Safety in gas welding

Introduction to arc welding

Application of arc welding

2. Demo and practice on electrode holder Introduction to smaw welding

Smaw Welding Equipments Like Electrode

Holder

3. Demo and practice on electrodes Introduction to electrodes

Types of electrodes

4. Demo and practice on arthing holder Introduction to arthing holder

Application of arthing holder

5. Demo and practice on Arthing Holders,

Shields And Helmets

Introduction to Arthing Holders, Shields And

Helmets

Application of Arthing Holders, Shields And

Helmets

6. Demo and practice on Chippers , Files,

Wire Brush, Tong, Hand Gloves, Apron

Introduction to Chippers , Files, Wire Brush,

Tong, Hand Gloves, Apron

Application of Chippers , Files, Wire Brush,

Tong, Hand Gloves, Apron

7. Demo and practice on Smaw Welding

Machines

Introduction To Various Types Of Various

Smaw Welding Machines.

8. Practicals on measurement of A/C current

by using multimeter

Introduction to a/c current

Measurement of a/c current

9. Practicals on measurement of D/C current

by using multimeter

Introduction to d/c current

Measurement of d/c current


of 55

10. Practicals on Combination Of Both A/C And

D/C Welding Machines

Combination Of Both A/C And D/C Welding

Machines

11. Practice on smaw welding processes

Introduction To Smaw

Smaw Welding Processes

12. Demo & Practice on weld bit

Introduction to weld bit

Types Of Weld Bit.

13. Demo and practice on different types of

electrodes used for arc welding

Introduction to electrodes

Types of electrodes

Selection Criteria Of Electrodes

Direction Of Motion During Welding.

14. Demo & practical on butt joint Introduction to butt joint


15. Demo & practical on butt joint Introduction to butt joint


16 Demo & practical on fillet joint Introduction to fillet joint

Applications of fillet joint

17 Demo & practical on fillet joint Introduction to fillet joint

Applications of fillet joint

18. Demo & practical on 1G, 2G, 3G, Introduction to various types of welding

positions

Introduction to 1G, 2G, 3G

19. Demo & practical on 4G, 5G Introduction to 4G, 5G

20. Demo & practical on 1F, 2F, 3F, 4F, 5F. Introduction to 1F, 2F, 3F, 4F, 5F.

21. Revision


of 55

22.

EXAMINATION SCHEME:


MARKS

TOTAL

MARKS

(100 Marks

Minimum Pass Marks


Internal

Assessment

Internal

Assignment

s,

Attendance

& Discipline

Semester

Examinatio

n

(30 Marks – 1

Hour Duration)


3 Hrs

Duration)

50% 50%

Three

Assessments at

regular intervals

as specified in

syllabus

detailed

programme.

Class

work books

& home

assignment

books

checked

before the

each

Assessment

s.

Final

Examination

at the end of

Semester

covering

entire

syllabus of

the

Semester.

20 Marks 30 Marks

Average of

best of two

assessments to

be considered

for final

Sessional

marks

Average

of best of

two

assignments

to be

considered

for final

Sessional

marks.

Student is

eligible to

write in final

exam only

after

obtaining

minimum

Sessional

Marks.


of 55

Week

No.


1. INTRODUCTION TO MIG/,MAG

WELDINGS ITS APPLICATION

INTRODUCTION TO MIG/,MAG

WELDING’S ITS APPLICATION

2. SAFETY INTRODUCTION TO SAFETY RELATED

TO MIG/MAG WELDING.

3. SAFETY WHILE WORKING

INTRODUCTION TO SHIELDS AND

HELMETS, HAND GLOVES, HAND

GLOVES, APRON.ETC.

4. MIG/MAG WELDING

EQUIPMENT

MIG-MAG WELDING EQUIPMENT LIKE

REGULATORS HOGES, WELDING

TORCH, WELDING GOGGLES, ETC.

5. MIG/MAG WELDING SUPPLIES

MIG/MAG WELDING EQUIPMENT LIKE

TYPES OF TORCHES, ARTHING

HOLDERS, ARTHING HOLDERS WIRE

SPOOLS (COPPER COATED MILD

STEEL) PRE HEATER, VARIOUS

TYPES OF ROLLER MECHANISM.

6. HAND TOOLS

INTRODUCTION TO HAND TOOLS

RELATED TO WELDING SUCH AS

CHIPPERS , FILES, WIRE BRUSH,

TONG, APRON WIRE BRUSH, TONG

ETC.

7. MIG/MAG WELDING MACHINES-

I

INTODUCTION TO MIG/MAG WELDING

MACHINES.


First Semester

Duration: Six Month


of 55


II

A/C TRANSFORMERS MACHINES. A/C /

D/C GAS WELDING MACHINES.


III

TRANSFORMERS RECTIFIER TYPE

A/C / D/C MACHINES.

10. SPOOL SELECTION SELECTION CRITERIA OF WIRE

SPOOL ACCORDING OPERATIONS.

11. GAS SELECTION SELECTIONS OF GASES ACCORDING

TO MATERIAL.

12. TORCHES SELECTION SELECTIONS OF TORCHES.

13. ROLLER SELECTION SELECTIONS OF ROLLERS

ACCORDING TO MATERIALS.

14. SELECTION OF PROCESS - I SELECTION OF PROCESS LIKE,

MIG/MAG PULSE SYNERGIC MODE.

15. SELECTION OF PROCESS – II MIG/MAG STD SYNERGIC MIG/ MAG

STD MANUAL MODE.

16. SELECTION OF PROCESS - III MIG/MAG STD JOB MODE DIRECTION

OF MOTION DURING WELDING.

17. TYPES OF JOINTS

VARIOUS TYPES OF WELD JOINTS

LIKE BUTT JOINT, FILLET AND

GROOVE JOINTS.

18. PRACTICE REVISION ON MIG-MAG WELDING.




of 55

22.

EXAMINATION SCHEME:


MARKS

TOTAL

MARKS

(100 Marks

Minimum Pass Marks


Internal

Assessment

Internal

Assignment

s,

Attendance

& Discipline

Semester

Examinatio

n

(30 Marks – 1

Hour Duration)


3 Hrs

Duration)

50% 50%

Three

Assessments at

regular intervals

as specified in

syllabus

detailed

programme.

Class

work books

& home

assignment

books

checked

before the

each

Assessment

s.

Final

Examination

at the end of

Semester

covering

entire

syllabus of

the

Semester.

20 Marks 30 Marks

Average of

best of two

assessments to

be considered

for final

Sessional

marks

Average

of best of

two

assignments

to be

considered

for final

Sessional

marks.

Student is

eligible to

write in final

exam only

after

obtaining

minimum

Sessional

Marks.


of 55

Week

No. Trade Practical Trade Theory

1.

INTRODUCTION TO TIG

WELDINGS ITS

APPLICATION

INTRODUCTION TO TIG WELDING’S ITS

APPLICATION

2. SAFETY INTRODUCTION TO SAFETY RELATED TO

TIG WELDING.

3. SAFETY WHILE

WORKING

INTRODUCTION TO SHIELDS AND HELMETS,

HAND GLOVES, HAND GLOVES, APRON.ETC.

4. TIG WELDING

EQUIPMENT

TIG WELDING EQUIPMENT LIKE

REGULATORS HOGES, WELDING TORCH,

WELDING GOGGLES, ETC.

5. TIG WELDING SUPPLIES

TIG WELDING EQUIPMENT LIKE TYPES OF

TORCHES, ARTHING HOLDERS, ARTHING

HOLDERS WIRE SPOOLS (COPPER COATED

MILD STEEL) PRE HEATER, VARIOUS TYPES

OF ROLLER MECHANISM.

6. HAND TOOLS

INTRODUCTION TO HAND TOOLS RELATED

TO WELDING SUCH AS CHIPPERS , FILES,

WIRE BRUSH, TONG, APRON WIRE BRUSH,

TONG ETC.

7. TIG WELDING

MACHINES-I INTODUCTION TO TIG WELDING MACHINES.

8. TIG WELDING

MACHINES-II

A/C TRANSFORMERS MACHINES. A/C / D/C

GAS WELDING MACHINES.


First Semester

Duration: Six Month


of 55

9. TIG WELDING

MACHINES-III

TRANSFORMERS RECTIFIER TYPE A/C / D/C

MACHINES.

10. SPOOL SELECTION SELECTION CRITERIA OF WIRE SPOOL

ACCORDING OPERATIONS.

11. GAS SELECTION SELECTIONS OF GASES ACCORDING TO

MATERIAL.

12. TORCHES SELECTION SELECTIONS OF TORCHES.

13. ROLLER SELECTION SELECTIONS OF ROLLERS ACCORDING TO

MATERIALS.

14. SELECTION OF

PROCESS - I

SELECTION OF PROCESS LIKE, TIG PULSE

SYNERGIC MODE.

15. SELECTION OF

PROCESS – II TIG STD SYNERGIC TIG STD MANUAL MODE.

16. SELECTION OF

PROCESS - III

TIG STD JOB MODE DIRECTION OF MOTION

DURING WELDING.

17. TYPES OF JOINTS VARIOUS TYPES OF WELD JOINTS LIKE

BUTT JOINT, FILLET AND GROOVE JOINTS.

18. PRACTICE REVISION ON TIG WELDING.




of 55

22.

EXAMINATION SCHEME:


MARKS

TOTAL

MARKS

(100 Marks

Minimum Pass Marks


Internal

Assessment

Internal

Assignment

s,

Attendance

& Discipline

Semester

Examinatio

n

(30 Marks – 1

Hour Duration)


3 Hrs.

Duration)

50% 50%

Three

Assessments at

regular intervals

as specified in

syllabus

detailed

programme.

Class

work books

& home

assignment

books

checked

before the

each

Assessment

s.

Final

Examination

at the end of

Semester

covering

entire

syllabus of

the

Semester.

20 Marks 30 Marks

Average of

best of two

assessments to

be considered

for final

Sessional

marks

Average

of best of

two

assignments

to be

considered

for final

Sessional

marks.

Student is

eligible to

write in final

exam only

after

obtaining

minimum

Sessional

Marks.


of 55

MSME INDO-GERMAN TOOL ROOM

SECOND SEMESTER: COURSE DETAILS

ADVANCE CERTIFICATE COURSE IN WELDING OPERATIONS TRADE


of 55


Second Semester

Duration: Six Month

PROJECT

Week

No.


1 - 20 Project work

Students may go to various industries,

take a project from industries on

Gas welding – various gas welding

techniques, edge gas welding, fillet gas

welding by using by using different filler

rods. Gas welding positions like 1G, 2G,

3G, 4G, 5G, 6G.

Arc welding - Arc welding positions like

1G, 2G, 3G, 4G, 5G, and 6G.

MIG / MAG welding – Different welding

positions like 1G, 2G, 3G, 4G, 5G, 6G.

TIG welding.

21 Revision


of 55

22 FINAL EVALUATION

SESSIONAL MARKS

Total Marks Evaluation of On-Job Training &

Live Projects Project Report

Project Presentation

325 200 75 600


of 55

MAJOR EQUIPMENT’S / MACHINERIES LIST

SR.

NO.

MACHINE NAME

SPECIFICATION

QTY

1 Work Station ZUPER160I ZUPER INVERTER 160Amps 01

2 . Prototyping Machine ZUPER 400I ZUPER 400I Input Supply

1Phase,195 VAC to 265 VAC

Weight In Kg 13 Kg

02

A Electrode diameter (mm) 2.5 – 6.0

B Length (mm) 350 - 450

C Amperage (A) 50 - 360

D Hot start NA

E Arc Force Adjustable from front panel

F Dimension (W x L x H) (mm) 260 x 360 x 350

G Weight (Kgs) 13

3 Work Station ZUPER160I ZUPER INVERTER 160Amps

4 Prototyping Machine ZUPER 400I ZUPER 400I

Input Supply 1Phase,195 VAC to 265 VAC Weight In Kg 13 Kg

A Electrode diameter (mm) 2.5 – 6.0

B Length (mm) 350 - 450

C Amperage (A) 50 - 360

D Hot start NA

E Arc Force Adjustable from front panel

F Dimension (W x L x H) (mm) 260 x 360 x 350

G Weight (Kgs) 13

5 Zuper inverter MIG 01

6 Zuper inverter MMAW 01