L-S-14-A050

MITSUI PHENOLS SINGAPORE PTE LTD

OWNER

SUMITOMO CHEMICAL ENGINEERING S'PORE PTE. LTD

CLIENT

GA-814 FA 811 JACKET PIPE REPLACE (39)

PROJECT TITLE

LINE NO.

MPS -BPA2-2014-TP042

TEST PACKAGE NO.

3/4BA-8193-B11F-360kPa/230°C1-1/2S10-0955B-B11B-HR-1400KPa/210ºC

Sumitomo Chemical Engineering Co., Ltd

Blasting & Painting Inspection Report

Client : #REF! Form No. : SCEC-IF-006

Project Code : #REF! Report No. :

Job No. : #REF! Place of Insp. :

Insp. Date :

Product :

NO PROPERTIES SPECIFICATION RESULT

Remarks: If Paint Maufaturer Inspection Report attached. Please indicate report No.

Paint Representative SCEC Q. C. Inspector Client's Representative

Signature : Signature : Signature :

Name : Name : Name :

Batch No :

Paint Maufacturer :

Sumitomo Chemical Engineering Co., Ltd

Date : Date : Date :

P & ID

ISO

DRAWING

WELD

INSPECTION

LOGSHEET

Sumitomo Chemical Engineering S'pore Pte. LtdWELDING INSPECTION LOGSHEET

Form No. : SCES-IF-001

Owner : MITSUI PHENOLS SINGAPORE PTE .LTD Drawing No. : L-S-14-A050

3/4BA-8193-B11F-360kPa/230°C

Project Code : GA-814 TO FA 811 JACKET PIPE REPLACE (39) Line No. :

Job No. : -- Piping Class : B11F/B11B

S/NO.JOINT DETAILS LOCATION FIT UP WELDER TAG NO. NON-DESTRUCTIVE TESTING HYDROSTATIC / PNEUMATIC TEST

REMARKSJT NO. SIZE SCH TYPE SHOP/FIELD DATE ROOT CAP DATE RT DATE PT DATE RESULT TYPE TEST DATE RESULT

1 1 3/4" S80 B SHOP 26/10/14 TIONG KHOO YING 27/10/14 NA NA NA HYDRO WATER 01/11/14 ACC

2 2 1-1/2" S40 B SHOP 26/10/14 TIONG KHOO YING 27/10/14 NA NA NA HYDRO WATER 01/11/14 ACC

3 3 1/2" S80 F SHOP 26/10/14 TIONG KHOO YING 27/10/14 NA NA NA HYDRO WATER 01/11/14 ACC

4 4 1/2" S80 F SHOP 26/10/14 PONNUSAMY 27/10/14 NA NA NA HYDRO WATER 01/11/14 ACC

5 5 3/4" S80 B SHOP 26/10/14 PONNUSAMY 27/10/14 NA NA NA HYDRO WATER 01/11/14 ACC

6 6 1-1/2" S40 B SHOP 26/10/14 PONNUSAMY 27/10/14 NA NA NA HYDRO WATER 01/11/14 ACC

7 7 3/4" S80 B SHOP 26/10/14 NAGARAJAN 27/10/14 NA NA NA HYDRO WATER 01/11/14 ACC

8 8 1-1/2" S40 B SHOP 26/10/14 NAGARAJAN 27/10/14 NA NA NA HYDRO WATER 01/11/14 ACC

9 9 1/2" S80 F SHOP 26/10/14 NAGARAJAN 27/10/14 NA NA NA HYDRO WATER 01/11/14 ACC

10 10 1/2" S80 F SHOP 26/10/14 NAGARAJAN 27/10/14 NA NA NA HYDRO WATER 01/11/14 ACC

11 11 3/4" S80 B SHOP 26/10/14 NAGARAJAN 27/10/14 NA NA NA HYDRO WATER 01/11/14 ACC

12 12 1-1/2" S40 B SHOP 26/10/14 NAGARAJAN 27/10/14 NA NA NA HYDRO WATER 01/11/14 ACC

13 13 3/4" S80 B SHOP 26/10/14 NAGARAJAN 27/10/14 NA NA NA HYDRO WATER 01/11/14 ACC

14 14 1-1/2" S40 B SHOP 26/10/14 NAGARAJAN 27/10/14 NA NA NA HYDRO WATER 01/11/14 ACC

15 15 1/2" S80 F SHOP 26/10/14 NAGARAJAN 27/10/14 NA NA NA HYDRO WATER 01/11/14 ACC

16 16 1/2" S80 F SHOP 26/10/14 PONNUSAMY 27/10/14 NA NA NA HYDRO WATER 01/11/14 ACC

17 17 3/4" S80 B SHOP 26/10/14 PONNUSAMY 27/10/14 NA NA NA HYDRO WATER 01/11/14 ACC

18 18 1-1/2" S40 B SHOP 26/10/14 PONNUSAMY 27/10/14 NA NA NA HYDRO WATER 01/11/14 ACC

B=Girth Butt Weld C=Branch Connection Weld F =Fillet Weld T=Threaded Joint L=Longitudinal Butt Weld

Prepared by : Checked by : Verified by :contrator : SCES : MPS :

1-1/2S10-0955B-B11B-HR-1400kPa/210°C

Legend :

Sumitomo Chemical Engineering S'pore Pte. Ltd(Name & signature) (Name & signature) (Name & signature)

TEST

PLAN

PRESSURE

TEST

REPORT

Sumitomo Chemical Engineering S'pore Pte. Ltd

PRESSURE TEST REPORT

Owner : MITSUI PHENOLS SINGAPORE PTE.LTD Form No. : SCES-IF-002

Project Code : GA-814 FA 811 JACKET PIPE REPLACE (39) P & ID No. :

Job No : --

DRAWING NO. LINE NO

1 L-S-14-A050 1

2 2

3 3

4 4

5 5

6 6

7 7

8 8

9 9

10 10

TYPE OF TEST : HYDRO / PNEUMATIC

MEDIUM OF TEST : WATER / COMPRESSED AIR / N2 Others :

TEST PRESSURE : 21.00

: 21.0

HOLDING TIME : 1 HOURS

TEST RESULT : The result were found to be satisfactory.

REMARKS : There were no pressure drop, leaks and piping abnormalities detected during

the time of testing.

TESTED BY : WITNESSED BY : VERIFIED BY :

DATE : DATE : DATE :

SIGN. : SIGN. : SIGN :

E022-05

1-1/2S10-0955B-B11B-HR-1400kPa/210°C

kPaG / BAR / PSIG / Kgf/Cm²

ACTUAL TEST PRESSURE

kPaG / BAR / PSIG / Kgf/Cm²

Sumitomo Chemical Engineering S'pore Pte. Ltd

PRESSURE TEST REPORT

Owner : MITSUI PHENOLS SINGAPORE PTE.LTD Form No. : SCES-IF-002

Project Code : GA-814 TO FA 811 JACKET PIPE REPLACE (39) P & ID No. :

Job No : --

DRAWING NO. LINE NO

1 L-S-14-A050 1 3/4BA-8193-B11F-360kPa/230°C

2 2

3 3

4 4

5 5

6 6

7 7

8 8

9 9

10 10

TYPE OF TEST : HYDRO / PNEUMATIC

MEDIUM OF TEST : WATER / COMPRESSED AIR / N2 Others :

TEST PRESSURE : 4.00

: 5.0

HOLDING TIME : 1 HOURS

TEST RESULT : The result were found to be satisfactory.

REMARKS : There were no pressure drop, leaks and piping abnormalities detected during

the time of testing.

TESTED BY : WITNESSED BY : VERIFIED BY:

DATE : DATE : DATE :

SIGN. : SIGN. : SIGN :

E022-05

kPaG / BAR / PSIG / Kgf/Cm²

ACTUAL TEST PRESSURE

kPaG / BAR / PSIG / Kgf/Cm²

LINE CHECK

PRE-PRESSURE TEST

CHECK LIST

Sumitomo Chemical Engineering S'pore Pte. Ltd

VISUAL INSPECTION / PRE-PRESSURE TEST CHECK LIST

Owner : MITSUI PHENOLS SINGAPORE PTE.LTD Form No. : SCES-IF-003

Project Code : GA-814 FA 811 JACKET PIPE REPLACE (39) Drawing No. : L-S-14-A050

Job No. : -- Line No. : 3/4BA-8193-B11F-360kPa/230°C

Piping Class : B11F/B11B

(If pressure test more that one line)

S/n Check Description Status Remarks

LINE CHECK

1 Completion of Visual Inspection of all welding.

2 Installed line is in accordance with ISO drawing and P & ID.

3 Slope of the pipeline is as per drawing, where applicable.

4 Fabricate of all support according to drawing. (Construction Standard)

5

6

7 Completion of bolts tightening.

8 Low point drain & High point vent provided.

PRE-PRESSURE TEST CHECK

1 All category punch list items completed.

2

3 Test gauges used with ranges within 1.5 ~ 4 times of line test pressure.

4 Non-Destructive Testing / PWHT is completed. (if any)

5 Overflow at the highest vent point prior to apply pressure test.

6 All blind location and temporary spool piece had proper install.

7 Gate valves, ball valves and others are opened.

8 Check valves and relief valves had been removed.

9 Safety, Hazardous tape to barricade off area, signboard is display.

Contractor's Representative SCES Representative MPS RepresentativeName : Name : Name :

Sign : Sign : Sign :Date : Date : Date :

Installed of all valves and other in line items are checked for their flow direction. E.g. Globe valve, check valve, orifice etc.

Adequate access provided for operation & maintenance of valves / filters etc.

Current calibration validity of gauges is checked. (within twelve (12) months validity)

Sumitomo Chemical Engineering S'pore Pte. Ltd

VISUAL INSPECTION / PRE-PRESSURE TEST CHECK LIST

Owner : MITSUI PHENOLS SINGAPORE PTE.LTD Form No. : SCES-IF-003

Project Code : GA-814 FA 811 JACKET PIPE REPLACE (39) Drawing No. : L-S-14-A050

Job No. : -- Line No. : 1.1/2S10-0955b-B11B-HR-1400kPa/210°c

Piping Class : B11F/B11B

(If pressure test more that one line)

S/n Check Description Status Remarks

LINE CHECK

1 Completion of Visual Inspection of all welding.

2 Installed line is in accordance with ISO drawing and P & ID.

3 Slope of the pipeline is as per drawing, where applicable.

4 Fabricate of all support according to drawing. (Construction Standard)

5

6

7 Completion of bolts tightening.

8 Low point drain & High point vent provided.

PRE-PRESSURE TEST CHECK

1 All category punch list items completed.

2

3 Test gauges used with ranges within 1.5 ~ 4 times of line test pressure.

4 Non-Destructive Testing / PWHT is completed. (if any)

5 Overflow at the highest vent point prior to apply pressure test.

6 All blind location and temporary spool piece had proper install.

7 Gate valves, ball valves and others are opened.

8 Check valves and relief valves had been removed.

9 Safety, Hazardous tape to barricade off area, signboard is display.

Contractor's Representative SCES Representative MPS RepresentativeName : Name : Name :

Sign : Sign : Sign :Date : Date : Date :

Installed of all valves and other in line items are checked for their flow direction. E.g. Globe valve, check valve, orifice etc.

Adequate access provided for operation & maintenance of valves / filters etc.

Current calibration validity of gauges is checked. (within twelve (12) months validity)

PUNCH LIST

Sumitomo Chemical Engineering Singapore Pte. Ltd.

PUNCH LIST

Owner : MITSUI PHENOLS SINGAPORE PTE. LTD Form No. : SCEC-IF-004

Project Code : GA-814 FA 811 JACKET PIPE REPLACE (39) Drawing No. : L-S-14-A050

Job No. : Line No. :

Piping Class : B11F/B11B

S/NO. PUNCH ITEMS PUNCH IN DATE PUNCH OUT DATE REMARKS

PUNCHED BY : REACTIFIED BY:

DATE : DATE :

SIGN. : SIGN. :

--

3/4BA-8193-B11F-360kPa/230°C1-1/2S10-0955b-B11B-HR-1400kPa/210°C

BLANKING LIST

Sumitomo Chemical Engineering Co., Ltd.

BLANKING LIST

Owner : MITSUI PHENOLS SINGAPORE PTE.LTD Form No. : SCES-IF-005

Project Code : GA-814 FA 811 JACKET PIPE REPLACE (39) Drawing No. : L-S-14-A050

Job No. : -- P&ID No. :

Piping Class : B11F/B11B

Blind No. Size Rating Thickness Line No.CONTRATOR SCES OWNER

DateRemarksSIGN SIGN SIGN

IN OUT IN OUT IN OUT IN OUT

E022-05

FLUSHING

REPORT

Sumitomo Chemical Engineering Co., Ltd

FLUSHING REPORT

Owner : MITSUI PHENOLS SINGAPORE PTE.LTD Form No. : SCEC-IF-013

Project Code : GA-814 FA 811 JACKET PIPE REPLACE (39) P & ID No. :

Job No : --

DRAWING NO. LINE NO

1 L-S-14-A050 1 3/4BA-8193-B11F-360kPa/230°C

2 2

3 3

4 4

5 5

6 6

7 7

8 8

9 9

10 10

FLUSH DATE :

FLUSH MEDIUM : WATER / COMPRESSED AIR / OIL Others :

TYPE OF INSPECTION :

JUDGMENT :

REMARKS :

FLUSH BY : WITNESSED BY : VERIFIED BY:

DATE : DATE : DATE :

SIGN. : SIGN. : SIGN. :

E022-05

1-1/2S10-0955b-B11B-HR-1400kPa/210°C

OVERALL

TIGHTNESS

TEST REPORT

OVERALL TIGHTNESS TEST REPORT

Owner : MITSUI PHENOLS SINGAPORE PTE.LTD Form No. : SCEC-IF-016

Project Code : GA-814 FA 811 JACKET PIPE REPLACE (39) Drawing No. : L-S-14-A050

Job No. : --

Line No. : 1-1/2S10-0955b-B11B-HR-1400KPa/210ºC Line No. :

Equipment No. / Identification No. : -- Piping Class : B11F/B11B

Tighting Method

S/n Check Description Yes No Remarks

1 All bolts & nuts are in good condition

2 Bolts,nuts & gasket are used as per isometrics drawing

3 All Flange are tightened properly with permanent gasket

4 All valve are properly installed

5 Bolt, nuts & gasket are install at mechanical joints

Legend: S = Satisfactory , R = To be Rectify

Contractor's Representative SCES Representative MPS RepresentativeName : Name : Name :

Sign : Sign : Sign :Date : Date : Date :

3/4BA-8193-B11F-360kPa/230°C

: Manual

OVERALL TIGHTNESS TEST REPORT

SCEC-IF-016

B11F/B11B

Remarks

3/4BA-8193-B11F-360kPa/230°C

CALIBRATION

CERTIFICATE

MATERIALS MILL

CERTIFICATE