movigear technical recommandations

This report is solely for the use of Sidel Group personnel. No part of it may be circulated, quoted, or reproduced for distribution outside Sidel Group organization without its prior approval. This material was used by Sidel Group during an oral presentation; it is not a complete record of the discussion.

Engineering & Conveying

MOVIGEARTechnical Rules & Recommendation

January 2010

May 2007 x Sidel Group Presentation x 2/X


E&C Network Architecture with Movigear



SNI-Movigear Network Architecture

SEWMovifit-SNI

SEW Movigear-SNI

SEW Gateway

PLC

Standard Ethernet UDP protocolcommunication Managed by SEW Gateway

Profibus DP or DeviceNetStandard PLC Field Bus communication

Ethernet Powerlan Powerline Communication Managed by SEW

Ethernet SWITCHStandard Ethernet Device

Electrical Panel (IP20 area)

Field (IP65 area)

Installation rules = standard for Ethernet

Installation rules = Specific SEW-SNI

SWITCH is recommended for maintenance and configuration via MOVITOOLS Motion Studio software



SEW Gateway – Field Bus / Ethernet UDP

IN = Field Bus:

• Profibus

• DeviceNetOUT = Ethernet UDP for Movifit SNI

• Communication managed by SEW GatewayMaximum 2 Movifit-SNI connected to 1 GatewayGateway protection = IP20 (panel device)

Profibus DP

Standard Ethernet UDP protocolcommunication Managed by SEW Gateway

Maximum 2 Movifit-SNI per Gateway

SEW Gateway Ref: UFF41B\OMG42B\UOH21B



SNI-Movigear wiring topology

Only ONE SNI Line bellow one Movifit-SNI SEW recommended to do a "classic" line topology

Only 1 "classic" line topology NO 2nd Line possible

Movifit-SNI

Movigear-SNI



SNI-Movigear topology & rules

Maximum 10 MOVIGEAR connected to one Movifit-SNIMaximum length SNI Line = 100m

100m is the Max cable length between Movifit-SNI and last Movigear connected to this Movifit-SNI.

Maximum load per SNI = 20A SNI-Movigear power cable = Double screened cable

Maximum 100m

1 2 3 10 Maximum 10 MOVIGEAR

Maximum 20 Amps (total load SNI line)(MGF2 = 1,53A and MGF4 = 2,77A at Max load)

Movifit-SNI

Movigear-SNI

4G4mm² Double Screened cable



SNI-Movigear cable specification

SEW recommended to use a double screened cable for SNI-lineCable recommended by SEW or at least the technical data the cable must fulfil

Cable installed by SIDEL at Drinktec Fair (variant)

HELUKABEL Ref: 22086

HELUKABEL Ref: 22236



MOVIFIT® SNI Housing construction

Solid aluminium die cast housing

Separate electronics for quick replacement and quick maintenance:

• EBOX: Encapsulated electronics unit

• ABOX: Passive connection section

Closing mechanism – with only one screw

• EBOX is plugged onto the ABOX

• ABOX is a large plug !!

Electronics can be replaced quickly

12 DI (Digital Input)

4 DI/DO (Digital Input or Output)

LED display for unit status and I/O, window shield can be labelled

Disconnect switch (1 for all Movigear)

Protection IP65

EBOX

ABOX

Movifit ABOX Ref: MTA11A-503-S033-M13-00

Movifit EBOX Ref: MTN11A000-503-E42A-50

Mounting Bracket

Stainless SteelRef: M11

Movifit-SNI Ref: MTN11A000-503-E42A-50 / MTA11A-503-S033-M13-00 / M11



MOVIFIT-SNI Designation



Movigear Electrical panel equipment

SEW Gateway Ref: UFF41B\OMG42B\UOH21B

SEW Line FilterRef: NF035-503



MOVIGEAR-SNI Designation

Movigear MGF4Ref: MGFAS4-DSM-SNI

Extended Control Range

Movigear MGF2Ref: MGFAS2-DSM-SNI

Extended Control Range



MOVIGEAR variants

Z=12dia.=147,2 mm

Z=23dia.=153,2 mm

Z=25dia.=141,2 mm

Movigeartype

GearRedution

Max GearOutputSpeed

OutputTorque

MaxStartupTorque

Max speedBottle

conveyorPlastic-Acetal

Max speedCrate

conveyorStainless steel

Max speedBottle

conveyorStainless steel

Size i Rpm Nm Nm M/mn M/mn M/mn

MGF2 55,25 36,2 200 500 16,6 15,9 17,2

MGF2 37,24 53,7 140 500 24,6 23,5 25,6

MGF2 18,52 108 71 281 49,4 47,3 51,4

MGF2 9,71 206 37 147 94,2 90,3 98,1

MGF2 5,00 400 19 76 182,9 175,3 190,5

* MGF4 56,49 35,4 364 1000 16,2 15,5 16,9

MGF4 48,00 41,7 309 1000 19,1 18,3 19,8

MGF4 25,72 77,8 169 616 35,6 34,1 37,0

MGF4 12,66 158,0 83 303 72,2 69,2 75,2

MGF4 6,34 315,5 42 152 144,2 138,2 150,2

* MGF4 = Not in standard catalogue (special version for Aqmax available by SEW)

All Movigear to be ordered with EXTENDED SPEED CONTROL RANGE (1 to 2000rpm)

Conveyor Sprocket Type

This report is solely for the use of Sidel Group personnel. No part of it may be circulated, quoted, or reproduced for distribution outside Sidel Group organization without its prior approval. This material was used by Sidel Group during an oral presentation; it is not a complete record of the discussion.


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