modular gtl : converting a liability into economic value

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www.compactgtl.com Slide 1 © 2012 Modular GTL : Converting a liability into economic value Iain Baxter Director of Business Development

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Page 1: Modular GTL : Converting a liability into economic value

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Modular GTL : Converting a liability into economic

value

Iain Baxter Director of Business Development

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While the information contained herein is believed to be accurate, no representation or warranty, express or implied is or will be given by the Company or its directors, employees or advisers or any other person as to the accuracy, completeness or fairness of this presentation and, so far as permitted by law and except in the case of fraud by the party concerned, no responsibility or liability whatsoever is accepted for the accuracy or sufficiency thereof or for any errors, omissions or misstatements, negligent or otherwise, relating thereto. Except where otherwise indicated, this presentation speaks as of the date hereof. The delivery of this presentation shall under no circumstances create any implication that there has been no change in the affairs of the Company since the date hereof. In furnishing this presentation, the Company does not undertake any obligation to update any of the information contained herein or to correct any inaccuracies which may become apparent. This presentation shall remain the property of the Company.

Disclaimer

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Industry perceptions of GTL ?

• GTL plants are huge ?

• GTL needs cheap gas ?

• GTL needs a large gas reserve ?

• GTL needs excellent site logistics ?

• GTL is complicated & unreliable ?

• GTL is expensive ?

Facts or Myths ?

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An ISO 9001 company – established 2006

Abingdon, UK Head Office Rio De Janeiro Office Aracaju, Brazil Operations Wilton, UK Operations

CEO Nicholas Gay

SHE & QA Strategic Analysis

Director of Business Development

Iain Baxter

Business Development

Proposals

Contracts

CTO Lary Kocher

Technology & Process

Engineering

Reactor & Catalyst Management

IP / Commercial

COO Simon Clark

Project & Contract Management

Brazil Office

Plant Operations

Finance and Admin Manager

Jane Bardell

Finance

IT

HR & Administration

> 100 man-years commercial GTL plant design & operations experience in SA & Qatar Strong functional organization for project delivery & continuous improvement

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World scale GTL

Gas monetization

300MMscf/d ++

3 proven and operational GTL processes today

Compact GTL

Oilfield access

<= 150MMscf/d

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Conventional GTL vs. CompactGTL

Shell Pearl Plant - Qatar

140,000 bbl/d GTL products

350 football fields

CompactGTL Modular Plant

1,000bbl/d plant,

1 Football field

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Why is this now possible?

Conventional

steam

Reformer / ATR

Compact FT

Reactor

Compact SMR

Reactor

Conventional

FT reactor

Fixed bed or

slurry phase

10x increase in specific

throughput

CompactGTL reactors using brazed plate & fin construction

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• Gas pre-treatment • Pre-reforming • Reforming • Waste heat recovery • Process steam generation • Syngas compression • Fischer Tropsch synthesis • FT cooling water system • Tail gas recycling

World’s first modular fully integrated and operational

GTL facility !

Image shown courtesy of Petrobras

Plant commissioned in Aracaju , Brazil, December 2010.

CompactGTL technology now approved by Petrobras for

deployment

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CompactGTL - Wide ranging applications

Onshore

5 - 150 MMscf/d 50 – 1,500 MMscm/yr

≈ 500 – 15,000 bopd syncrude or diesel

• Monetise stranded & shale gas • Convert associated gas • Avoid flaring restrictions & penalties • Unconventional gas – UCG , CBM

Offshore 5 – 50 MMscf/d

≈ 400 – 4,000 bopd syncrude FPSO production ≈ 30 – 60 mbopd crude

• Avoid costly gas export or re-injection • Avoid flaring restrictions & penalties • Extended Well Test Facilities • Early Production Systems • Full Field Development FPSO

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CGTL FT

CGTL FT

CGTL FT

CGTL FT

CGTL FT

CGTL FT

CompactGTL plant configuration

Gas Treatment Package &

Pre-reforming

CG

TL S

MR

Mo

du

les

or

Co

nve

nti

on

al

SM

R

or

AT

R

Feed Gas Clean C1 Syngas Syncrude Diesel

Op

tio

na

l H

yd

rop

roce

ssin

g

Feed Gas Quality • Wide range of gas compositions and variability during operation • Up to 50% CO2 accommodated and utilised by the process – no need for removal • Contaminants (H2S, Cl, Hg ..) addressed by project specific gas treatment packages

Diesel Naptha

Syncrude : Waxes, Middle Distillates, Naptha

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Example – 100MMscf/d plant

Air Separation Unit

CompactGTL FT reactor modules

Auto Thermal

Reformer Unit

Steam Systems for ATR

and ASU

Utilities

Completed client study • 100 MMscf/d & 10,000 bopd

• Footprint ≈ 335m x 290m

• Capex ≈ $ 100k per bbl syncrude capacity

• Opex ≈ $ 18 per bbl syncrude produced

• 4.5 m3/hr water make-up

• 16 MW power demand

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25MMscf/d GTL integrated FPSO – SBM Offshore

Image courtesy of SBM Offshore

• Fully integrated design

• 32,000 bbl/d crude production

• 2,000 bbl/d GTL liquids production

• Approval in principle from certifying authority

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Technology overview

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Technology demonstration & qualification

Pilot plant Wilton, UK - 2008

• > 4 years operations

• Full GTL process from NG to syncrude

• Reactors from candidate suppliers

• Catalysts from candidate suppliers

• Operator training centre & R&D facility

Commercial demonstration plant Aracaju, Brazil - 2010

• > 2 years operations

• > 90% availability

• Project fully funded by Petrobras

• Associated gas feed from offshore

• Fully integrated GTL process

• Commercial scale reactors - Sumitomo

• Catalysts - Johnson Matthey

Technology approval by

Petrobras 2011

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Technology demonstration & qualification

13 years in development since year 2000

IP 100% owned by CompactGTL

222 granted patents worldwide

275 pending patents worldwide

Independent verification by Bayer, SBM Offshore, Nexant, Fluor, TWI

Independent verification by Oil companies

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Flexible deployment

CompactGTL plant features

• Wide range of feed gas compositions

• Configurable for railcar transportation

• High availability – multiple modules

• High turn-down & flexibility

• Exchangeable 100 bopd CGTL reactor modules

• Configurable for utility self-sufficiency

• Fully modularised yard construction options

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Brazil plant movie

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Technology scale up completed

Commercial CompactGTL FT Reactors: Constructed by Sumitomo

Comprise proven reactor cores modularised into 40’ containerised packages by

Kawasaki Heavy Industries

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Mini-channel CompactGTL reactor cores

Automated catalyst insertion and removal

Brazed plate-fin reactor construction minimises metal

content and weight

Corrugated metallic catalyst inserts maximise active surface area

per channel

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SMR reactor core construction

0

0

0

0

0

0

0

0

0

0

0

0

0

Modular SMR Reactor

61,000 hours SMR reactor & SMR catalyst in operation

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FT reactor core construction

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

Modular FT Reactor

52,000 hours FT reactor & FT catalyst in

operation

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HC rich tail-gas

H2 rich tail-gas

GT drivers

water treatment

steam

FT 1 reactor

modules

FT 2 reactor

modules

FT cooling System

product flash

syncrude

SMR 2 reactor

modules

steam generation

(WHB)

syngas compressor

SMR 1 reactor

modules

No Oxygen

Required !

CompactGTL - process overview

gas treatment Syngas production FT synthesis

pre-wash

mercury removal

heating

sulphur removal

gas feed

pre- reformer

High CO2 Possible !

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Typical 1,000bpd CompactGTL plant

20’ SMR modules

40’ FT modules

FT

SMR

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Supply chain partners & projects

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World-class partners

Catalyst

Suppliers

Consultants

Reactor

Modularisation

FPSO Project Delivery

& Expertise

Engineering & Project Delivery Partner

Reactor

Suppliers

• Each partnership represents a well established, long term relationship

• Certain exclusivity rights have enabled pre-investment & joint development funding by the supply chain, ensuring early capacity to deliver

• Reactor manufacturing by Sumitomo in Japan, and catalyst manufacture by Johnson Matthey in Europe, utilise established mass production techniques

• CGTL & Sumitomo jointly developed automated catalyst insertion & removal systems for the reactors

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Project examples – global footprint

Client Region Feed gas rate Project driver Project Status

IOC MENA 50 MMscf/d Liberate crude

production Completed

NOC Americas 25 MMscf/d Extended Well Test

Vessel Ongoing

NOC Russia-CIS 10 MMscf/d Remote location Ongoing

NOC MENA 20 MMscf/d Liberate crude

production Ongoing

NOC Russia-CIS 100 MMscf/d Remote location Completed

IOC Asia-Pacific 30 MMscf/d Eliminate flaring Completed

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The market

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≈ 800 Oilfields with problematic Associated Gas @ <50MMscf/d

Onshore

Offshore

Analysis carried out by Wood Mackenzie and Fugro Robertson

800 oilfields with reserves of 73 bn barrels of oil

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Options for associated & stranded gas

Reinjection & Flaring

Associated Gas MMscf/d

Dis

tan

ce t

o m

arke

t fo

r co

nve

rte

d p

rod

uct

[km

]

150

75

400

200

50

500

LNG

CNG

Pipeline Power

generation

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Project economics

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Compelling economics - Gas flaring limit

• Onshore oilfield is subject to a flaring limit

• Field has associated natural gas leading to shut-in production

CompactGTL allows production to be brought forward

Economic Metrics

Undiscou

nted

Profit

$MM

NPV 10

$MM

Reserves

MMboe

NPV10/Boe

$/Boe

Payback

Year

7.3 62.8 3.7 17.20 2015

Sensitivity: Leasing half of GTL capex

-0.8 81.4 3.7 22.31 2015

Sensitivity: Bringing forward production 7 years

9.6 92.7 3.7 25.39 2015Case study provided by Fugro Robertson - March 2012

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Compelling economics – 5,000 bopd

• 23% IRR : 6 Year pay back, based on $100 oil, Texas location

• Reliable 3 year EPC schedule : Supply chain pre-invested & tested

• Reliable capital cost data : Fluor studies & long term reactor supply contracts

• Opex @ $18 per bbl including all operational, catalyst & technology costs

-500

0

500

1000

1500

2000

1 2 3 4 5 6 7 8 9

10

11

12

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USD

Mill

ion

(N

om

inal

)

Year

Full Field Gross Cash Flow CompactGTL 5,000 BOPD

Net Cashflow Cumulative Cashflow

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Conclusions

• GTL plants are huge ? Historically Yes

– CompactGTL now available @ 200 to 15,000 bopd

• GTL needs cheap gas ? It helps – Associated gas projects insensitive to gas ‘price’

• GTL needs a large gas reserve ? No

– Small strategic stranded gas projects now viable

• GTL needs excellent site logistics ? No – CompactGTL deployed in 40’ modules < 35T

• GTL is complicated & unreliable ? No

– CompactGTL Brazil plant proven, 2 years operations

• GTL is expensive ? No – Compelling economics & robust performance