mission gauge & fixture co.,ltd · 龙门3轴cnc 4020*2400 0.010 mm 1 awea lp-4025z...

2018-V1

Mission Gauge & Fixture Co.,ltd —— Professional Supplier for Checking Fixture and Welding Jig ——

www.missiongauge.com

目录 Contents

Project Case

Business Introduction

CompanyOverview


Delivery Assurance

DevelopmentPlan

1 Part One

Company Overview • Company Profile

• Enterprise Culture

• Development History


Part 1 Company Overview

1.1 Company Profile


Established in 2013, Mission specialize in designing and manufacturing checking fixture as well as welding jig for automotive parts since 2008. Now, Mission has become one of leading suppliers for fixture and jig both abroad and at home.

ISO9001:2015 certification enterprises, state-level high-tech enterprises, more than ten invention patents.

6000㎡ plant area, 230 employees in total.

8 sets 5-axis CNC machine, 37 sets 3-axis CNC machine, 9 sets CMM checking mechine. Mission is equipped with Industry leading talents and equipment resources.

Montly capacity: 220 sets of medium sized checking fixtures, biggest size: 5 meters.;100 sets welding fixture;

25 sets of welding workstation design , 5 sets of welding workstation processing

Rich experience for :Magna、Valeo、Yanfeng、Martinrea、Metalsa、Kirchhoff ,obtained certificate of free-inspection by Magna

Steady development：turnover of 45 million RMB in 2017，60 million turnover expected in 2018.

Continuous technology Innovation, more than 10 patents, SAP-ERP system management.


1.2 Enterprise Culture


Enterprise Mission：Make every effort to meet customer's needs of quality, delivery and service .

Enterprise Vision：Create a first-class fixture enterprise, make a positive and substantial life. Quality Policy：Safty first、Quality priority、Punctual delivery、Attentive service，Make customers more satisfied. Business Strategy：Technology-leading、Quality brand、Scale Development，Build the core competitiveness.

Management Philosophy: Systematization, process, standardization and datalization，A bit of improvement, never stop. Team Spirit：Sincere cooperation, share honor and woe!


1.2 Development History


Set up Checking fixture Department, focus on guage for metal part

Gauge for metal parts, plastic parts, single parts and assembly parts

Etablish Mission Gauge & Fixture

ISO9001:2008

Set up Welding fixture Department

ISO9001:2015

National high-tech enterprises

Move to new factory with 6000 m2 area, capital up to to 40 million, ERP system

Set up Welding Set up Welding

ISO9001:2015

Set up Welding fixture Department

National high-tech enterprises

Set up Welding

ISO9001:2015

Move to new factory with 6000 mcapital up to to 40 million, ERP system

National high-tech



Utility Model Authorized CertificateISO9001:2015 Certificate State-level High-tech Enterprice

2 Part Two

Business Introduction• Product Show

• Application Scope

• Market Distribution

• Business Partner


Part 2 Business Introduction

2.1 Products Show


Guage

for Plastic Parts

Gauge for Metal

Assembly

Gauge for Plastic

AssemblyWelding Fixture

Gauge

for Metal Parts

PCF Checking Fixture UCF Checking Fixture Welding Workstation


2.2 Application Scope-Checking Fixture


Roof System

Frame System

Seat System

Exhaust System

2.2 Application Scope

Roof System

Frame System

Door & Cover

Interior system


2.3 Market Distribution



2.4 Direct Customer




2.4 Main End Customer

Customer Customer Customer

Delivery Assurance

• Advanced Equipments

• Talent Team

• Engineering Design

• Machining Ability

• Project Management

• Quality Management

• Supply Chain Management


3 Part Three

Part 3 Delivery Assurance 3.1 Advanced Equipments


Machining EquipmentPIC

Machine type Parameter(mm/kg) Accuracy Qty Brand Total

5 axis CNC(Imported from German) 1000*600 0.005 mm 1 DECKEL MAHO

(DMU 60 Mono BLOCK)

8


(DMU 60 Mono BLOCK)


(DMU 60 Mono BLOCK)

5 axis CNC(Imported from Italy) 3000*2000 0.005 mm 4 BRETON MATRIX 800

High Speed CNC Milling Machine 2150*1500 0.010 mm 2 HAI TIAN

37

龙门3轴CNC 4020*2400 0.010 mm 1 AWEA LP-4025Z

龙门3轴CNC 3020*2010 0.010 mm 1 AWEA LP-3021Z

3 axis CNC 1350*620 0.010 mm 4 AWEA AF-1250

3 axis CNC 1200*650 0.010 mm 4 AWEA AF-1000

3 axis CNC 1120*600 0.010 mm 10 AWEA A+1020

3 axis CNC 1100*800 0.010 mm 2 QIAO YANG

3 axis CNC 1000*650 0.010 mm 2 AWEA

3 axis Horizontal CNC 630*630 0.010 mm 4 OKUMA MAR-630H-E



3 axis CNC 500*400 0.010 mm 4 FANUC

Slow Cutting Machine 500*350*270 0.010 mm 4 FANUC6

Slow Cutting Machine 500*350*270 0.010 mm 2 SU ZHOU SAN GUANG

Part 3 Delivery Assurance

1.4 Advanced Equipments


Quality Assurance Equipments图片

设备类型参数(mm/kg) 精度数量品牌

3D Programmable CMM 5000*2500*1800 0.012mm/M 1 HEXAGON

3D Programmable CMM 3000*1500*1200 0.008mm 1 HEXAGON


3D Programmable CMM 1000*800*600 0.003mm 1 YXB

3D Programmable CMM 1500*1000*800 0.003mm 1 leader

3D Programmable CMM 1000*800*600 0.003mm 1 WKM

3D Programmable CMM 1000*800*600 0.003mm 1 Series

3D Programmable CMM 2100*1000*800 0.003mm 1 Series


2D measuring projector 300*200 / 1 WKM

Romer Abcolute Arm 2500 / 1 HEXAGON

Altimeter 0-50 / 1 Nikon

Rockwell Hardness Tester / / 1 LIAN ER

Micrometer / / 8 MITUTOYO


3.1 Talent Team


8 Senior Engineers, 12 Intermediate Engineers, 8 Junior Engineers, with average 8 years experience.

2% of annual sales volumes for talent reserve investment

Systematic Treatment Plan: Basic skills upgrading, professional skills upgrading, and professional quality improvement.


3.2 Engineering Design


Software automation UG automatic drawing, efficiency increase 40% Through software development, creat detection methods

Automaticly, check pins, scribe line, and parts on the floor. quickly improve work efficiency, reduce error rate.

Standardization of structure and parts Part oriented，The proportion of standard coverage ratio of parts

reached 70% There are four perfect standard parts and a detail information of

standard parts available.

Analysis and Simulation of floor strength Grasp capability for the CAE deformation analysis of the rear floor.In the design stage, the possibility of welding deformation can be minimized, avoiding the huge loss of deformation in the later stage.

Design standardization Modular design，efficiency increase The fixture items are sorted out, and all kinds of fixture cases are

formed. When the new order coming, the engineers only need to find it and as a reference.


3.2 Engineering Design


Standard construction Perfect design standards for metal / plastic Structural design ,

refining customer standards.Setting up the import system to improve customer satisfaction Parts standard list is parameterized, finished and semi finished,

shortening design cycle.Review process Through structural planning and review, the technical input of

each fixture is made, and the structural planning book is drawn up to reduce the design errors, design the pipelining, and improve the efficiency.

Case base establishment Establish case database of evaluation / inspection , processing

failure , customer complaint , Practical exercises,customer habits , auto parts , technology ect.

Project summary Through the project summary training, the technical summary is

made after each project is completed. Summary of technical lessons, improvement suggestions, technical closed-loop to prevent duplication.


3.3 Machining Ability


Operation standardization Unified processing and measuring datum, improving date datum and

processing progress. Unified tool usage standard, guide map standard, bracket

programming and processing standard, all kinds of parts programming and processing standards.

Unified floor programming processing standard, 5 axis programming standard

Automatic knife exchange / automatic tool setting Establish tool library data usage standards, reduce manual processing

time in machining process, and improve machining efficiency. The machine tool is equipped with a tool setting device, and the

automatic tool setting and calibration are set in the process, so as to reduce manual tool setting error.

Removable but not shaky bushing All kinds of pins are machined strictly according to the requirements,

so as to meet the requirements of slippage rather than shake. 90%以上All processing sleeves are 0.008mm before plating , and after

plating, the slip tolerance is within 0.005. In order to achieve better accuracy control, the operation efficiency is set in the form of matching or selling more than 90%




Fast clamping Using autocratic T pin clamps, calibrate the aluminum panel

once a week, increase the pin hole for the unqualified parts, and reuse it to achieve the accuracy of the requirement.

At present, there is 18 fast loading splint with different size to ensure the accuracy for 3-axis, 5-axis, and testing datum processing.

Set up unified standard for three axis machining, five axis machining and CMM checking (reducing the test time of main body). The two clamping tolerance is within 0.02-0.03mm, the efficiency is increased by 30%, and the processing cycle is shortened 5%.

倒扣工装 The use of reverse tooling can solve more than 90% of the

difficult angle of the difficult workpiece. To a certain extent, change the processing mode so as to ensure the probability of machine collision. The accuracy is controlled within 0.02mm-0.03mm, while the five axis production bottlenecks are reduced.



Monthly Capacity：220 sets

Fastest Delivery time：one month


Pipelined Assembly

Pipelined assembly, each process is divided into special technical

operation assembly.

Reduce mobility, cut down time and reduce hours of work.

Improve assembly efficiency, assembly quality, shorten assembly

cycle, and ensure customer delivery.

The team consciousness is improved, labor cost is reduced, and

assembly efficiency is increased by 20%.


3.4 Project Management


PO Review Design Review Material Preparation

Machining

Assembly Gauge Delivery

3rd Party Certificate Buy Off Gauge Improvements CMM checking

Design ReviewPreparation

Project Management


3.4 Project Management


One to One Service Bilingual Ability Weekly Report Response Mechanism

Every project is followed by a

specially-assigned person to

assure customer satisfation

and on-time delivery.

All project engineers

were designers before

and are capable of

speaking English.

o served as a representative

of customer, strictly follow

the timing plan to push

forward the project and do

weekly report with photos.

Email: within 4 hours;

Instant message: within

30 mins;

Customer compliants:

within a day.



3.5 Quality ManagementWhole system quality management Perfect quality system management, quality objective management,

quality reward and punishment system. Provide guarantee for quality personnel system through post competency

management, personnel turnover management, and building a stable team.

Strengthen the management of machine (equipment management), material (raw material, material), law (processing method, quality guarantee).

Whole process quality management From customer information standards to structural design, material

preparation, design anomalies, programming, processing, assembly, debugging, testing, internal buy off, third party certification,delivery , Mission focus on the whole process quality monitoring and management to ensure the project on time to guarantee quality.

Whole quality culture Build a professional QA team, introduce quality culture activities, and

improve quality management tools.Customer qualification rate≥99%

On-time delivery rate≥95%

improve quality management tools.

Customer satisfaction≥90分


3.6 Supply Chain Management


Advanced information system ERP system is adopted to ensure that the full process of each customer's

order is controlled. The information system and the main suppliers can

realize the communication and sharing of information, so as to ensure

the timeliness of the supply of each order.

Precise supply chain management Through strict compliance with the operation of the ISO system and

the refined supplier management system, detailed management is

carried out in supplier selection, supplier assessment, supplier

development, centralized procurement, and so on.

Ensure the quality of all suppliers

Comprehensive supply chain strategy The overall supply chain strategy starts from the design and takes

full consideration of the supplier selection. Through strategic

cooperation, strategic investment, and other ways, the downstream

major raw materials and accessories suppliers have reached deep

cooperation and close connection to ensure the qualified rate of

each order material supply.

Project Case

●Door & Cover

●Frame System

●Roof System

●Exhaust System

●Seat System

●Interior System


4 Part Four

Part 4 Project Case


4.1 Four doors & two cover

Gauge for Front Door Guage for Rear Bumper

Gauge for Back DoorGauge for Back Door Reinforcement

Part 4 Project Case


4.1 Four Door & Two Cover

Gauge for Back Engine Cover Gauge for Roof Panel

Guage for Front Engine Cover Gauge for Front Cover Reinforcement

Part 4 Project Case

4.2 Frame System


Project：VF11

Part 4 Project Case


Project: DCY11&CX11

4.2 Frame System

Part 4 Project Case


4.2 Frame System- Sill Assembly

Size：2229X1059X1342

Part 4 Project Case


4.2 Frame System-Hot Forming Parts

Part 4 Project Case


4.3 Roof System

3

41 2

31

42

Size：1264X1000X1090

Part 4 Project Case


4.3 Roof System

Size：750X1260X1027(One Shared Base)

Roof Frame&Reinforcement FixtureEnd Customer: Ford Lincoln MK Project

Part 4 Project Case


4.4 Exhaust System

Assembly Gauge for Exhaust Pipe-YX

Size：1637X759X491

Part 4 Project Case


4.4 Exhaust System

Part1

Part2

Part3

Size：3154X1665X1446

Airtightness Detection Fixture-TNK

Part 4 Project Case


4.4 Exhaust System

Size：1601X330X200

Assembly Gauge for Exhaust Pipe

Part 4 Project Case


4.5 Seat System

Fixtures for Front Seat Frame

Part 4 Project Case


4.5 Seat System

Fixtures for Back Seat

Part 4 Project Case


4.6 Interior System

Size: 1650X980X1002Size: 985X50X425

Bumper for customer Honda China Bumper for customer Chrysler Britain Dash board assembly for customer Liuzhou Motor

Part 4 Project Case


4.6 Interior System

Size：1100X470X421Size：145X650X227

Real vehicle coordinate product detection

Part 4 Project Case


4.6 Interior System

L/H Fixture Size：600X500X226Rain wiper Size：275X37X40

Size：151X738X98 Size：1010X476X401

Part 5 Development Plan


Five Year Plan：Strive to become a well-known fixture supplier in the same industry through 5 years development. Build a first-class technology and management team with high standard, professionalism and internationalization ability. And seek to improve the salary and welfare level to the industry leading level, continue to improve the working environment to the industry superior level, support individual learning and encourage individual development and help personal career growth, in order to achieve the positive life of every Mission people!

Long-term Plan：Ten years later, Mission will rely on technology, management innovation or model innovation to make the Guage business become competitive leading advantage to gradually develop into a first-class fixture supplier.In the future development, Mission will drive continuously organization , technology and management innovation to improve improve the core competitiveness of enterprises, adhere to the development of professional and brand to achive the vision of first-class fixture enterprises. We will be committed to the achivement of the vision and values of Mission, estabilish the revenue mechanism to share the company's development with all employees, maximize the humanization of the working environment and work , to encourage and assist everyone's talent and career growth, to support the balance of work and health and family life.

THANKSWelcome to Mission Gauge & FixtureContact：XXXTell：+86 (0) 769-3882-1739Phoe：0086-769-8916 5220Email：[email protected]：www.missiongauge.comAddress：Gekeng Industrial Park, Hengli Town, Dongguan City, Guangdong Province


mission gauge & fixture co.,ltd · 龙门3轴cnc 4020*2400 0.010 mm 1 awea lp-4025z...

Documents