mechatronics lab manuaol 2.docx
TRANSCRIPT
INTRODUCTION TO MECHATRONICS SYSTEM
EXP NO:1 DATE:
AIM:
To study about the important features, about Mechatronics system.
INTRODUCTION TO MECHATRONICS SYSTEM:
Mechatronics is one of the new and existing fields on the engineering landscape, subsuming parts of traditional engineering fields and requiring a broader approach to the design of system that we can formally call as Mechatronics system.
Many industries improving their works through automation which is based on the inter connection between the electronic control systems and mechanical engineering.
Such control systems generally use microprocessors as controllers and have electrical sensors extracting information from mechanical inputs through electrical actuators to mechanical systems.
This can be considered to be application of computer based digital control techniques through electronic and electric interfaces to mechanical engineering problems. Successful design of Mechatronics can lead to products that are extremely attractive to customer in quality cost-effectiveness.
MECHATRONICS DEFINITION:
Mechatronics may be defined as a multi-disciplinary field of study that implies the synergistic integration of electronic engineering, electric engineering, control engineering and computer technology with mechanical engineering for the design, manufacture, analysis and maintenance of a wide range of engineering products and processes.
1
“Mechatronics brings together areas of technology involving sensors and
measurement systems, drive and actuation systems, analysis of the behavior of
systems microprocessor systems”.
The integration across the traditional boundaries of mechanical
engineering, electrical engineering, electronics and control engineering has to
occur at the earliest stages of the design process if cheaper, more reliable;
more flexible systems are to be developed.
APPLICATIONS OF MECHATRONICS ENGINEERING:
Mechatronics engineering finds application in the following fields.
• Electronic home appliances
• Electronic entertainment products
• Engine systems(cars)
• Large scale application
2
Schematic Layout of Hydraulic System
BASIC COMPONENTS OF A HYDRAULICSYSTEM:
Reservoir (or air tank):
A reservoir is an oil supply tank. It is provided to hold the hydraulic liquid
(usually oil).
Pump:
The pump is used to force the liquid into the system.Primemover:
A Prime mover, usually an electric motor, is used to drive the pump.
3
Valves:
Valves are refitted in the system to control liquid direction, pressure, and flow rate.
Actuator:
An actuator is provided to convert the liquid energy into mechanical
force or torque to do useful work. The actuator is the actual working element of
the system. The actuators can be either cylinders (to provide linear motion) or
hydro motors (to provide rotary motion).
Fluid-transfer piping:
The hydraulic Piping is provided to carry the compressed liquid from one
place to another.
Schematic Layout of Pneumatic System
4
BASIC COMPONENTS OF A PNEUMATIC SYSTEM:
Reservoir (or air tank):
An air tank is provided to store the compressed air required for the operations.
Compressor:
The compressor is used to compress the atmospheric air so as to increase
the pressure of the air.
Prime mover:
A Prime mover, usually an electric motor, is used to drive the compressor.
Valves:
Valves are refitted in the system to control air direction, pressure, and flow rate.
Actuator:
An actuator is provided to convert the air energy into mechanical force
or torque to do useful work.
Fluid-transfer piping:
Piping is provided to carry the compressed air from one place to another.
5
BASIC SYMBOLS USED IN HYDRAULIS AND PNEUMATICSYSTEM:
Symbols DescriptionLINES
-continuous line – flow line
-dashed line - pilot, drain-envelope - long and short dashes around two or more component symbols
CIRCULAR-large circle - pump, motor
-small circle - Measuring devices
-semi-circle – rotary actuatorSQUARE
-one square - pressure control function-two or three adjacent squares - directional control
DIAMOND-diamond - Fluid conditioner (filter, separator, lubricator, heat exchanger)
MISCELLANEOUSSYMBOLS
-Spring
-Flow Restriction
TRIANGLE-solid - Direction of Hydraulic Fluid Flow
-open - Direction of Pneumatic flow
PUMPS ANDCOMPRESSORSFixed Displacement Hydraulic Pump
-unidirectional
-bidirectional
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Variable Displacement Hydraulic Pump
-unidirectional
Compressor
-CompressorSymbols Description
MOTORSFixed Displacement Hydraulic Motor
-unidirectional
-bidirectional
Variable Displacement Hydraulic Motor
-unidirectional
-bidirectional
Pneumatic Motor
-unidirectional
-bidirectionalRotary Actuator
-hydraulic
-pneumaticCYLINDERS
Single Acting Cylinder
-returned by external force
-returned by spring or extended by spring forceDouble Acting Cylinders
-single piston rod (fluid required to extend and retract)
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-double ended piston rod
Cylinders With Cushions
- single fixed cushion- double fixed cushion
- single adjustable cushion
- double adjustable cushion
Symbols Description
DIRECTIONAL CONTROLVALVESDirectional Control Valve (2 Ports / 2Positions)
-Normally closed directional control valve with 2 ports and 2 finite positions.-Normally open directional control valve with 2 ports and 2 finite positions.
Directional Control Valve (3 Ports / 2Positions)-Normally closed directional control valve with 3 ports and 2 finite positions.-Normally open directional control valve with 3 ports and 2 finite positions.
Directional Control Valve (4 Ports / 2Positions)-directional control valve with 4 ports and 2 finite positions
Directional Control Valve (4 Ports / 3Positions)-directional control valve with 4 ports and 3 finite positions*-(center position can have various flow paths)
Directional Control Valve (5 Ports / 2 Positions) Normally A Pneumatic Valve
-directional control valve with 5 ports and 2 finite positions
Directional Control Valve (5 Ports / 3 Positions) Normally A Pneumatic Valve
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-directional control valve with 5 ports and 3 finite positions
CONTROLMETHODSManual Control
-general symbol (without showing the control type)
-pushbutton
-lever
-foot pedal
Mechanical Control
-plunger or tracer
-springSymbols Description
-roller
-roller(one direction only)
Electrical Control
-Solenoid (the one winding)
Pilot Operation-pneumatic
-hydraulic
Pilot Operated Two-Stage Valve
-Pneumatic: Sol first stage
-Pneumatic: Air pilot second stage
-Hydraulic: Sol first stage
-Hydraulic: Hydraulic pilot second stage
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CHECK VALVES, SHUTTLE VALVES, RAPID EXHAUSTVALVES
-check valve -free flow one direction, blocked flow in other direction
-pilot operated check valve, pilot to close
-pilot operated check valve, pilot to open
Shuttle Valve-to isolate one part of a system from an alternate part of circuit
Rapid Exhaust Valve/Pneumatic
-installed close to an actuator for rapid movement of the actuator
PRESSURE CONTROLVALVES
Pressure Relief Valve(Safety Valve) Normally Closed
- Line pressure is limited to the setting of the valve, secondary part is directed to tank
Symbols Description
Proportional Pressure Relief
- line pressure is limited to and proportional to an electronic signal
Sequence Valve
- When the line pressure reaches the setting of the valve, valve opens permitting flow to the secondary port. The pilot must be externally drained to tank.
Pressure Reducing Valve- pressure downstream of valve is limited to the setting of the valve
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FLOW CONTROLVALVES
Throttle valve
-adjustable output flowFlow Control Valve
-with fixed output (variations in inlet pressure do not affect rate of flow)-with fixed output and relief port to reservoir with relief for excess flow (variations in inlet pressure do not affect rate of flow)-with variable output
-fixed orifice-metered flow toward right free flow to left
-pressure compensated flow control fixed output flow regardless of load-pressure and temperature compensated
-with variable output and relief port to reservoir
Flow Dividing Valve
-flow is divided equally to two outputs
SHUT-OFFVALVE-Simplified symbol
Symbols
Description
FILTERS, WATER TRAPS, LUBRICATORS AND MISCELLANEOUS APPARATUSFilter or Strainer
-filter
Water Trap
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-with manual drain
-with automatic drained
Filter With Water Trap
-with manual drain
-automatic drain
Air Dryer- refrigerant, or chemical removal of water from compressed airline
Lubricator
-oil vapor is indicted into airline
Conditioning unit
-compound symbol of filter, regulator, lubricator unit
-Simplified Symbol
RESULT:
Thus the important feature Mechatronics system was studied.
12
NORMAL POSITION
13
OPERATION OF SINGLE ACTING CYLINDER USING DCV
EXP NO:2a DATE:
AIM:
To operate a single acting cylinder using the Directional Control Valve (DCV)
in Pneumatic Trainer Kit.
APPARATUSREQUIRED:
FLUIDSIM(P) Software
Single Acting Cylinder
3/2 Hand Levered Spring Return DCV
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM software and check the connections.
Connect the FRL unit to the main air supply.
The various components are connected as per circuit.
Block the valve openings if necessary.
Check the leakage of air supply and correct it.
Open the valve and operate the cylinder.
14
ACTUATED POSITION
15
RESULT:
Thus the single acting cylinder was operated using DCV in Pneumatic Trainer Kit.
NORMAL POSITION
16
17
OPERATION OF DOUBLE ACTING CYLINDER USING DCV
EXP NO:2b DATE:
AIM:
To operate a single acting cylinder using the Directional Control Valve (DCV)
in Pneumatic Trainer Kit.
APPARATUSREQUIRED:
FLUIDSIM(P) Software
Double Acting Cylinder
4/2 Hand Levered Spring Return DCV
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM software and check the connections.
Connect the FRL unit to the main air supply.
The various components are connected as per circuit.
Block the valve openings if necessary.
Check the leakage of air supply and correct it.
Open the valve and operate the cylinder
18
ACTUATED POSITION
19
RESULT:
Thus the double acting cylinder was operated using DCV in Pneumatic Trainer Kit.
NORMAL POSITION
20
21
OPERATION OF DOUBLE ACTING CYLINDER WITH AND LOGIC
CIRCUIT
EXP NO: 2c DATE:
AIM:
To operate a double acting cylinder using AND logic circuit in Pneumatic Trainer Kit.
APPARATUS REQUIRED:
FLUIDSIM(P) Software
Double Acting Cylinder
4/2 Pilot Operated DCV
3/2 Hand Levered DCV
Two Pressure Valve
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM(P) software and check the connections.
Connect the FRL unit to the main air supply.
The various components are connected as per circuit.
Block the valve openings if necessary.
Check the leakage of air supply and correct it.
Open the valve and operate the cylinder.
22
ACTUATED POSITION
23
RESULT:
Thus the double acting cylinder using AND logic circuit was operated
in Pneumatic Trainer Kit.
24
NORMAL POSITION
25
OPERATION OF DOUBLE ACTING CYLINDER WITH OR LOGIC
CIRCUIT
EXP NO: 2d DATE:
AIM:
To operate a double acting cylinder using OR logic circuit in Pneumatic Trainer Kit.
APPARATUS REQUIRED:
FLUIDSIM(P) Software
Double Acting Cylinder
4/2 Pilot Operated DCV
3/2 Hand Levered DCV
Shuttle Valve
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM(P) software and check the connections.
Connect the FRL unit to the main air supply.
The various components are connected as per circuit.
Block the valve openings if necessary.
Check the leakage of air supply and correct it.
Open the valve and operate the cylinder.
26
ACTUATED POSITION
27
RESULT:
Thus the double acting cylinder using OR logic circuit was operated
in Pneumatic Trainer Kit.
28
NORMAL POSITION
29
SINGLE CYCLE AUTOMATION OF MULTIPLE CYLINDERS USING CASCADING METHOD (A+B+B-A-)
EXP NO: 2e DATE:
AIM:
To operate a single cycle automation of multiple cylinders in cascading method (A+B+B-A-) in Pneumatic Trainer Kit.
APPARATUS REQUIRED:
FLUIDSIM(P) Software
Double Acting Cylinder
3/2 Roller Operated Spring Return DCV
3/2 Push Button Spring Return DCV
4/2 Pilot Operated DCV
Limit Switch
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM(P) software and check the connections.
Connect the FRL unit to the main air supply.
The various components are connected as per circuit.
Block the valve openings if necessary.
Check the leakage of air supply and correct it.
Open the valve and operate the cylinder.
30
ACTUATED POSITION
31
RESULT:
Thus the single cycle automation of multiple cylinders was operated
by cascading method (A+B+B-A-) in Pneumatic Trainer Kit.
32
NORMAL POSITION
IMPULSE PILOT OPERATION OF SINGLE ACTING CYLINDER
EXP NO: 2f DATE:
33
AIM:
To operate a single acting cylinder using an impulse pilot valve in Pneumatic Trainer Kit.
APPARATUS REQUIRED:
FLUIDSIM(P) Software
Single Acting Cylinder
3/2 Hand Levered Spring Return DCV
3/2 Pilot Operated Spring Return DCV
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM(P) software and check the connections.
Connect the FRL unit to the main air supply.
The various components are connected as per circuit.
Block the valve openings if necessary.
Check the leakage of air supply and correct it.
Open the valve and operate the cylinder.
ACTUATED POSITION
34
35
RESULT:
Thus the single acting cylinder was operated using an impulse pilot valve
in Pneumatic Trainer Kit.
NORMAL POSITION
36
CONTROLLING THE SPEED OF THE CYLINDER USING METERING IN VALVE CIRCUIT
EXP NO: 2g DATE:
AIM:
To control the speed of double acting cylinder using Metering In valve circuit in Pneumatic Trainer Kit.
APPARATUS REQUIRED:
FLUIDSIM(P) Software
Double Acting Cylinder
Flow Control Valve
4/2 Hand Levered Spring Return DCV
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM(P) software and check the connections.
Connect the FRL unit to the main air supply.
37
The various components are connected as per circuit.
Block the valve openings if necessary.
Check the leakage of air supply and correct it.
Open the valve and operate the cylinder.
ACTUATED POSITION
38
39
RESULT:
Thus the speed of double acting cylinder was controlled using Metering In
valve circuit in Pneumatic Trainer Kit.
NORMAL POSITION
40
41
CONTROLLING THE SPEED OF THE CYLINDER USING METERING OUT VALVE CIRCUIT
EXP NO: 2h DATE:
AIM:
To control the speed of double acting cylinder using Metering Out valve circuit in Pneumatic Trainer Kit.
APPARATUS REQUIRED:
FLUIDSIM(P) Software
Double Acting Cylinder
Flow Control Valve
4/2 Hand Levered Spring Return DCV
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM(P) software and check the connections.
Connect the FRL unit to the main air supply.
The various components are connected as per circuit.
Block the valve openings if necessary.
Check the leakage of air supply and correct it.
Open the valve and operate the cylinder.
42
ACTUATED POSITION
43
RESULT:
Thus the speed of double acting cylinder was controlled using Metering Out
valve circuit in Pneumatic Trainer Kit.
NORMAL POSITION
44
SINGLE CYCLE AUTOMATION OF DOUBLE ACTING CYLINDER USING LIMIT SWITCH
45
EXP NO: 2i DATE:
AIM:
To operate automatic operation of a double acting cylinder in a single cycle using limit switch in Pneumatic Trainer Kit.
APPARATUS REQUIRED:
FLUIDSIM(P) Software
Double Acting Cylinder
3/2 Roller Operated Spring Return DCV
4/2 Pilot Operated DCV
Limit Switch
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM(P) software and check the connections.
Connect the FRL unit to the main air supply.
The various components are connected as per circuit.
Block the valve openings if necessary.
Check the leakage of air supply and correct it.
Open the valve and operate the cylinder.
ACTUATED POSITION
46
47
RESULT:
Thus the single cycle automation of double acting cylinder was operated by
using limit switch in Pneumatic Trainer Kit.
NORMAL POSITION
48
MULTI CYCLE AUTOMATION OF DOUBLE ACTING CYLINDER USING LIMIT SWITCH
49
EXP NO: 2j DATE:
AIM:
To operate automatic operation of a double acting cylinder in a multi cycle using limit switch in Pneumatic Trainer Kit.
APPARATUS REQUIRED:
FLUIDSIM(P) Software
Double Acting Cylinder
3/2 Roller Operated Spring Return DCV
4/2 Pilot Operated DCV
Limit Switch
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM(P) software and check the connections.
Connect the FRL unit to the main air supply.
The various components are connected as per circuit.
Block the valve openings if necessary.
Check the leakage of air supply and correct it.
Open the valve and operate the cylinder.
ACTUATED POSITION
50
51
RESULT:
Thus the multi cycle automation of double acting cylinder was operated by
using limit switch in Pneumatic Trainer Kit.
NORMAL POSITION
52
SINGLE CYCLE AUTOMATION OF MULTIPLE CYLINDERS IN SEQUENCE (A+ B+ A-B-)
53
EXP NO: 2k DATE:
AIM:
To operate the Single Cycle Automation of Multiple Cylinders in Sequence
(A+ B+ A-B-) in Pneumatic Trainer Kit.
APPARATUS REQUIRED:
FLUIDSIM(P) Software
Double Acting Cylinder
3/2 Roller Operated Spring Return DCV
3/2 Push Button Spring Return DCV
4/2 Pilot Operated DCV
Limit Switch
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM(P) software and check the connections.
Connect the FRL unit to the main air supply.
The various components are connected as per circuit.
Block the valve openings if necessary.
Check the leakage of air supply and correct it.
Open the valve and operate the cylinder.
ACTUATED POSITION
54
55
RESULT:
Thus the single cycle automation of multiple cylinders was operated
sequence (A+B+A-B-) in Pneumatic Trainer Kit.
NORMAL POSITION
56
57
OPERATION OF SINGLE ACTING CYLINDER USING SINGLE SOLENOID VALVE
EXP NO: 3a DATE:
AIM:
To operate a single acting cylinder using the single solenoid valve in Electro
Pneumatic Trainer Kit.
APPARATUS REQUIRED:
FLUIDSIM(P) Software
Single Acting Cylinder
Input / Output Relay Box
3/2 Solenoid Operated Spring Return Valve
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM(P) software and check the connections.
Connect the FRL unit to the main air supply.
The various components are connected as per circuit.
Block the valve openings if necessary.
Check the leakage of air supply and correct it.
Open the valve and operate the cylinder.
58
ACTUATED POSITION
59
RESULT:
60
Thus the single acting cylinder was operated using single solenoid valve
in Electro Pneumatic Trainer Kit
NORMAL POSITION
61
OPERATION OF DOUBLE ACTING CYLINDER USING SINGLE SOLENOID VALVE
EXP NO: 3b DATE:
AIM:
To operate a double acting cylinder using the single solenoid valve in
Electro Pneumatic Trainer Kit.
APPARATUS REQUIRED:
FLUIDSIM (P) Software
Double Acting Cylinder
Input / Output Relay Box
4/2 Solenoid Operated Spring Return Valve
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM (P) software and check the connections.
Connect the FRL unit to the main air supply.
The various components are connected as per circuit.
Block the valve openings if necessary.
Check the leakage of air supply and correct it.
Open the valve and operate the cylinder.
62
ACTUATED POSITION
63
RESULT:
Thus the double acting cylinder was operated using single solenoid valve
in Electro Pneumatic Trainer Kit.
64
NORMAL POSITION
65
OPERATION OF DOUBLE ACTING CYLINDER USING DOUBLE SOLENOID VALVE
EXP NO: 3c DATE:
AIM:
To operate a single acting cylinder using the double solenoid valve in
Electro Pneumatic Trainer Kit.
APPARATUS REQUIRED:
FLUIDSIM (P) Software
Double Acting Cylinder
Input / Output Relay Box
4/2 Solenoid Operated Valve
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM (P) software and check the connections.
Connect the FRL unit to the main air supply.
The various components are connected as per circuit.
Block the valve openings if necessary.
Check the leakage of air supply and correct it.
Open the valve and operate the cylinder.
66
ACTUATED POSITION
67
RESULT:
Thus the double acting cylinder was operated using double solenoid
68
valve in Electro Pneumatic Trainer Kit.
NORMAL POSITION
69
SINGLE CYCLE AUTOMATION OF DOUBLE ACTING CYLINDER
EXP NO: 3d DATE:
AIM:
To operate automatic operation of a double acting cylinder in a single cycle
using electrical switch in Electro Pneumatic Trainer Kit.
APPARATUS REQUIRED:
FLUIDSIM (P) Software
Double Acting Cylinder
Input / Output Relay Box
4/2 Solenoid Operated DCV
Electrical Switch
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM (P) software and check the connections.
Connect the FRL unit to the main air supply.
The various components are connected as per circuit.
Block the valve openings if necessary.
Check the leakage of air supply and correct it.
Open the valve and operate the cylinder.
70
ACTUATED POSITION
71
72
RESULT:
Thus the single cycle automation of double acting cylinder was operated
by using electrical switch in Electro Pneumatic Trainer Kit.
NORMAL POSITION
73
SINGLE CYCLE AUTOMATION OF MULTIPLE CYLINDERS IN SEQUENCE (A+B+B-A-)
EXP NO: 3e DATE:
74
AIM:
To operate the Single Cycle Automation of Multiple Cylinders in sequence (A+B+B-A-) in Electro Pneumatic Trainer Kit.
APPARATUS REQUIRED:
FLUIDSIM(P) Software
Double Acting Cylinder
Input / Output Relay Box
4/2 Solenoid Operated DCV
Electrical Switch
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM (P) software and check the connections.
Connect the FRL unit to the main air supply.
The various components are connected as per circuit.
Block the valve openings if necessary.
Check the leakage of air supply and correct it.
Open the valve and operate the cylinder.
ACTUATED POSITION
75
76
RESULT:
Thus the single cycle automation of multiple cylinders was operated
sequence (A+B+B-A-) in Electro Pneumatic Trainer Kit.
NORMAL POSITION
77
MULTI CYCLE AUTOMATION OF DOUBLE ACTING CYLINDER
78
EXP NO: 3f DATE:
AIM:
To operate automatic operation of a double acting cylinder in a multi cycle
using electrical switch in Electro Pneumatic Trainer Kit.
APPARATUS REQUIRED:
FLUIDSIM (P) Software
Double Acting Cylinder
Input / Output Relay Box
4/2 Solenoid Operated DCV
Electrical Switch
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM (P) software and check the connections.
Connect the FRL unit to the main air supply.
The various components are connected as per circuit.
Block the valve openings if necessary.
Check the leakage of air supply and correct it.
Open the valve and operate the cylinder.
ACTUATED POSITION
79
80
RESULT:
Thus the multi cycle automation of double acting cylinder was operated by
using electrical switch in Electro Pneumatic Trainer Kit.
81
NORMAL POSITION
82
SINGLE CYCLE AUTOMATION OF MULTIPLE CYLINDERS IN SEQUENCE (A+B+A-B-)
EXP NO: 3e DATE:
AIM:
To operate the Single Cycle Automation of Multiple Cylinders in sequence (A+B+A-B-) in Electro Pneumatic Trainer Kit.
APPARATUS REQUIRED:
FLUIDSIM(P) Software
Double Acting Cylinder
Input / Output Relay Box
4/2 Solenoid Operated DCV
Electrical Switch
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM (P) software and check the connections.
Connect the FRL unit to the main air supply.
The various components are connected as per circuit.
Block the valve openings if necessary.
Check the leakage of air supply and correct it.
Open the valve and operate the cylinder.
83
ACTUATED POSITION
84
RESULT:
Thus the single cycle automation of multiple cylinders was operated
sequence (A+B+A-B-) in Electro Pneumatic Trainer Kit.
85
NORMAL POSITION
86
ACTUATION OF SINGLE ACTING CYLINDER WITH ON DELAY TIMER USING PLC
EXP NO: 4a DATE:
AIM:
To simulate the single acting cylinder with ON Delay Timer using PLC.
APPARATUS REQUIRED:
Compressor
FRL Unit
3/2 Solenoid Operated DCV
Single Acting Cylinder
PLC
Codesys Software.
PROCEDURE:
Draw the circuit diagram.
Provide +24V and –24V from PLC trainer to panel.
Open the Codesys software in desktop.
Interface PLC with PC using RS232cable.
Write a ladder diagram.
Output of PLC (Q1) is direct connecting to input of solenoid coil.
Following the opening procedure of Codesys software.
Check the ladder diagram.
Connect the air supply to FRL unit.
Run the PLC.
Sometimes delay the cylinder should be activated.
87
ACTUATED POSITION
88
RESULT:
Thus the actuation of single acting cylinder with ON Delay Timer was done using PLC.
NORMAL POSITION
89
90
ACTUATION OF SINGLE ACTING CYLINDER WITH OFF DELAY TIMER USING PLC
EXP NO: 4b DATE:
AIM:
To simulate the single acting cylinder with OFF Delay Timer using PLC.
APPARATUS REQUIRED:
Compressor
FRL Unit
3/2 Solenoid Operated DCV
Single Acting Cylinder
PLC
Codesys Software.
PROCEDURE:
Draw the circuit diagram.
Provide +24V and –24V from PLC trainer to panel.
Open the Codesys software in desktop.
Interface PLC with PC using RS232 cable.
Write a ladder diagram.
Output of PLC (Q1) is direct connecting to input of solenoid coil.
Following the opening procedure of Codesys software.
Check the ladder diagram.
Connect the air supply to FRL unit.
Run the PLC.
Sometimes delay the cylinder should be activated.
91
ACTUATED POSITION
92
RESULT:
Thus the actuation of single acting cylinder with OFF Delay Timer was done using PLC.
93
NORMAL POSITION
94
OPERATION OF SINGLE ACTING CYLINDER WITH AND LOGIC USING PLC
EXP NO: 4c DATE:
AIM:
To simulate the Operation of Single Acting Cylinder with AND Logic using PLC
.
APPARATUS REQUIRED:
Compressor
FRL Unit
3/2 Solenoid Operated DCV
Single Acting Cylinder
PLC
Codesys Software.
PROCEDURE:
Draw the circuit diagram.
Provide +24V and –24V from PLC trainer to panel.
Open the Codesys software in desktop.
Interface PLC with PC using RS232 cable.
Write a ladder diagram.
Output of PLC (Q1) is direct connecting to input of solenoid coil.
Following the opening procedure of Codesys software.
Check the ladder diagram.
Connect the air supply to FRL unit.
Run the PLC.
95
Sometimes delay the cylinder should be activated.
ACTUATED POSITION
96
97
RESULT:
Thus the single acting cylinder is actuated with AND logic using PLC
NORMAL POSITION
98
OPERATION OF SINGLE ACTING CYLINDER WITH OR LOGIC USING PLC
EXP NO: 4d DATE:
99
AIM:
To simulate the Operation of Single Acting Cylinder with OR Logic using PLC
.
APPARATUS REQUIRED:
Compressor
FRL Unit
3/2 Solenoid Operated DCV
Single Acting Cylinder
PLC
Codesys Software.
PROCEDURE:
Draw the circuit diagram.
Provide +24V and –24V from PLC trainer to panel.
Open the Codesys software in desktop.
Interface PLC with PC using RS232 cable.
Write a ladder diagram.
Output of PLC (Q1) is direct connecting to input of solenoid coil.
Following the opening procedure of Codesys software.
Check the ladder diagram.
Connect the air supply to FRL unit.
Run the PLC.
Sometimes delay the cylinder should be activated.
ACTUATED POSITION
100
101
RESULT:
Thus the single acting cylinder is actuated with OR logic using PLC.
NORMAL POSITION
102
103
SINGLE CYCLE AUTOMATION OF MULTIPLE CYLINDERS IN SEQUENCE (A+B+B-A-) USING PLC
EXP NO: 4e DATE:
AIM:
To simulate the Single Cycle Automation of Multiple Cylinders in sequence (A+B+B-A-) using PLC
.
APPARATUS REQUIRED:
Compressor
FRL Unit
5/2 Solenoid Operated DCV
Flow Control Valve
Single Acting Cylinder
PLC
Codesys Software.
PROCEDURE:
Draw the circuit diagram.
Provide +24V and –24V from PLC trainer to panel.
Open the versa pro software in desktop.
Interface PLC with PC using RS232cable.
Write a ladder diagram.
Both Outputs of PLC (Q1, Q2, Q3 and Q4) are direct connecting to inputs
of solenoid coils.
Following the opening procedure of Codesys software.
Check the ladder diagram Sometimes delay the cylinder should be activated.
104
ACTUATED POSITION
105
Connect the air supply to FRL unit.
Run the PLC.
Observe the working of double acting cylinder is automatic
reciprocating using the circuit A+B+B-A-.
RESULT:
Thus the single cycle automation of multiple cylinders is operated in
sequence (A+B+B-A-) using PLC.
106
NORMAL POSITION
107
CONTROL OF DOUBLE ACTING CYLINDER WITH UP COUNTER USING PLC
EXP NO: 4f DATE:
AIM:
To simulate the double acting cylinder with UP Counter Using PLC
.
APPARATUS REQUIRED:
Compressor
FRL Unit
5/2 Solenoid Operated DCV
Double Acting Cylinder
PLC
Codesys Software.
PROCEDURE:
Draw the circuit diagram.
Provide +24V and –24V from PLC trainer to panel.
Open the Codesys software in desktop.
Interface PLC with PC using RS232 cable.
Write a ladder diagram.
Output of PLC (Q1) is direct connecting to input of solenoid coil.
Following the opening procedure of Codesys software.
Check the ladder diagram.
Connect the air supply to FRL unit.
Run the PLC..
108
ACTUATED POSITION
109
RESULT:
110
Thus the double acting cylinder is actuated with UP Counter using
PLC
NORMAL POSITION
111
CONTROL OF DOUBLE ACTING CYLINDER WITH DOWN COUNTER USING PLC
EXP NO: 4g DATE:
AIM:
To simulate the double acting cylinder with DOWN Counter Using PLC
.
APPARATUS REQUIRED:
Compressor
FRL Unit
5/2 Solenoid Operated DCV
Double Acting Cylinder
PLC
Codesys Software.
PROCEDURE:
Draw the circuit diagram.
Provide +24V and –24V from PLC trainer to panel.
Open the Codesys software in desktop.
Interface PLC with PC using RS232 cable.
Write a ladder diagram.
Output of PLC (Q1) is direct connecting to input of solenoid coil.
Following the opening procedure of Codesys software.
112
Check the ladder diagram.
Connect the air supply to FRL unit.
Run the PLC.
ACTUATED POSITION
113
114
RESULT:
Thus the double acting cylinder is actuated with DOWN Counter
using PLC
NORMAL POSITION
115
AUTOMATION OF SINGLE ACTING CYLINDER USING PLC
116
EXP NO: 4h DATE:
AIM:
To simulate the Automation sequence of Single Acting Cylinder Using PLC.
APPARATUS REQUIRED:
Compressor
FRL Unit
3/2 Solenoid Operated DCV
Single Acting Cylinder
PLC
Codesys Software.
PROCEDURE:
Draw the circuit diagram.
Provide +24V and –24V from PLC trainer to panel.
Open the Codesys software in desktop.
Interface PLC with PC using RS232 cable.
Write a ladder diagram.
Output of PLC (Q1) is direct connecting to input of solenoid coil.
Following the opening procedure of Codesys software.
Check the ladder diagram.
Connect the air supply to FRL unit.
Run the PLC.
Observe the working of single acting cylinder is automatic reciprocating.
ACTUATED POSITION
117
118
RESULT:
Thus the automation of single acting cylinder is done by using PLC.
NORMAL POSITION
119
120
AUTOMATION OF DOUBLE ACTING CYLINDER USING PLC
EXP NO: 4i DATE:
AIM:
To simulate the Automation sequence of Double Acting Cylinder Using PLC.
APPARATUS REQUIRED:
Compressor
FRL Unit
5/2 Solenoid Operated DCV
Double Acting Cylinder
PLC
Codesys Software.
PROCEDURE:
Draw the circuit diagram.
Provide +24V and –24V from PLC trainer to panel.
Open the Codesys software in desktop.
Interface PLC with PC using RS232 cable.
Write a ladder diagram.
Output of PLC (Q1) is direct connecting to input of solenoid coil.
Following the opening procedure of Codesys software.
Check the ladder diagram.
Connect the air supply to FRL unit.
Run the PLC.
Observe the working of double acting cylinder is automatic reciprocating
121
ACTUATED POSITION
122
RESULT:
Thus the automation of double acting cylinder is done by using PLC.
123
NORMAL POSITION
124
SINGLE CYCLE AUTOMATION OF MULTIPLE CYLINDERS IN SEQUENCE (A+B+A-B-) USING PLC
EXP NO: 4e DATE:
AIM:
To simulate the Single Cycle Automation of Multiple Cylinders in sequence (A+B+A-B-) using PLC
.
APPARATUS REQUIRED:
Compressor
FRL Unit
5/2 Solenoid Operated DCV
Flow Control Valve
Single Acting Cylinder
PLC
Codesys Software.
PROCEDURE:
Draw the circuit diagram.
Provide +24V and –24V from PLC trainer to panel.
Open the versa pro software in desktop.
Interface PLC with PC using RS232cable.
Write a ladder diagram.
Both Outputs of PLC (Q1, Q2, Q3 and Q4) are direct connecting to inputs
of solenoid coils.
Following the opening procedure of Codesys software.
Check the ladder diagram Sometimes delay the cylinder should be
activated.
125
ACTUATED POSITION
126
Connect the air supply to FRLunit.
Run the PLC.
Observe the working of double acting cylinder is automatic
reciprocating using the circuit A+B+A-B-.
RESULT:
127
Thus the single cycle automation of multiple cylinders is operated in
sequence (A+B+A-B-) using PLC.
NORMAL POSITION
128
OPERATION OF SINGLE ACTING CYLINDER USING DCV
EXP NO:5a DATE:
AIM:
To operate a single acting cylinder using the Directional Control Valve (DCV)
in Hydraulic Trainer Kit.
APPARATUSREQUIRED:
FLUIDSIM (H) Software
Single Acting Cylinder
3/2 Solenoid DCV
Pump
PROCEDURE:
Draw the circuit in FLUIDSIM (H) software and check the connections.
The various components are connected as per circuit.
Block the valve openings if necessary.
Check the leakage and correct it.
Open the valve and operate the cylinder.
129
ACTUATED POSITION
130
131
RESULT:
Thus the single acting cylinder was operated using DCV in Hydraulic Trainer Kit
132