Master the Power of 5 Axes High-end 5-axis machining

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Powerful functions for 5-axis machiningExpand the range of parts that you can make, and increase your productivity. Welcome to the potential of 5-axis machining. By eliminating reclamping, it speeds machining time and reduces sources of error. As workpiece complexity increases, 5-axis machining becomes an essential part of the production process.

Master the challenges of 5-axis machining with HEIDENHAIN

Prevent machine damage and downtimeRealistic simulations and Dynamic Collision Monitoring enable program verification prior to machining.

An exact kinematic model on your controlShopfloor-friendly calibration cycles ensure non-stop machine accuracy.

Reliable roughing processes with uniform cutting conditions Highly efficient, tool-friendly roughing cycles are essential to productive 5-axis machining.

5-axis machining that is independent of machines and toolsPowerful tool center point management makes optimum tool guidance possible.

Perfect surfaces in very little time Attain perfect results through optimal motion control and a cycle with programmable contour tolerance.

Greater accuracy at the tool center point With Dynamic Precision, the control systematically compensates for dynamic error.

Convenient and efficient workpiece inspectionAn automatable cycle measures complex 3-D geometries.

HEIDENHAIN 5-axis machining

Digital TwinRealistic simulation for reliable production processes The Digital Twin on the programming station is a realistic

copy of the machine on the shop floor. You can use the same kinematics, parameters, and functions of your shopfloor machine while designing and programming in the office. You also have the assurance that programs created with CAM systems or the programming station will run seamlessly on the machine.

Fast and reliable production � Check and optimize tool paths � Prevent program interruptions � Avoid collisions � Make full use of the work envelope � Test complex 5-axis movements � Check and optimize the clamping position

HEIDENHAIN 5-axis machining

DCMDynamic Collision MonitoringThe complex motion involved in 5-axis machining makes machine movements difficult to foresee. Dynamic Collision Monitoring (DCM) monitors the work envelope for possible collisions between machine elements, fixtures, and the tool, thus increasing safety for the machine and operator. You can also use DCM in Test Run mode to detect possible collisions in advance. You thereby avoid program interruptions and additional reclamping.

Maximum protection for your machine � Detailed rendering of machine components � Only tool-distancing retractions are permitted � Visualization and additional dialog texts � Monitoring of the tool, tool-carrier kinematics,

and fixtures � Optimum use of the work envelope

HEIDENHAIN 5-axis machining

KinematicsOptIncrease 5-axis accuracy with a fully automatic cycle

Using the KinematicsOpt function, you can check the accuracy of rotary or swivel axes and compensate for displaced centers of rotation. These deviations are automatically forwarded to the kinematics description and taken into account in the kinematics calculation.

Manufacture with reproducible accuracy � Easy recalibration for enduring accuracy � Data backup for changes to the kinematics � Easy recovery of already determined configurations � Measurement log, e.g., for fields requiring strict

documentation

HEIDENHAIN 5-axis machining

Feed rate

OCM Highly efficient manufacturing, gentle on toolsThe cycles for Optimized Contour Milling permit the highly efficient and tool-friendly roughing and finishing of pockets and islands with any contours. The complex trochoidal milling movements are automatically calculated by the control. The integrated cutting data calculator makes calculation of the optimum cutting values very easy.

OCM is an effective, reliable, and convenient way to improve your throughput:

� Uniform cutting conditions � Higher cutting parameters � Superior chip removal � Reduced thermal load on the tool � Considerable reduction in tool wear � More chips in less time

HEIDENHAIN 5-axis machining

5-axis machining Powerful functions for demanding tasksAchieving perfect parts in very little time is a difficult challenge, particularly in 5-axis machining. The TNC 640 provides numerous 5-axis machining functions for mastering these challenges. This puts you in the driver's seat when optimum machining results and efficient processes are required.

Optimum motion control that is easy to parameterize � Cycle 32: perfect surfaces in very short machining

times; programmable contour tolerance � TCPM: 5-axis movements are programmed

independently of the tool and kinematics

Dynamic Precision package of functions � Improved accuracy at the tool center point � High surface quality in short machining times

HEIDENHAIN 5-axis machining

Cycle 444 Automatable quality assurance on the machine

Cycle 444 allows you to measure points on 3-D geometries. To do this, you simply enter the given measuring point with its coordinates and the normal vector. The TNC then probes automatically and ascertains whether the measured point is within a specified tolerance.

Measure contour deviations three-dimensionally � Fully automatable process optimization � 3-D geometries measured with an inclined touch probe � 3-D calibration for high-precision measurements � Program-controlled queries through system parameters � Detection of necessary rework � Reporting of programmed stops and error messages � Easy-to-read measurement log in HTML format

HEIDENHAIN 5-axis machining

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www.heidenhain.com/5-axes