5-axis horizontal machining center
TRANSCRIPT
5-Axis Horizontal Machining Center
1 2
5-Axis Horizontal Machining Center
Large horizontal machining center for beautiful
finishing of large, complex parts with 5-axis,
multi-sided machining
Photos shown in this brochure may also show optional equipment.
Premium Designing—has begunHarmonious human-machine interaction produces new forms.�
Add to that, reliably cultivated and sustainable innovation from a comfortable work place found in a pleasing factory environment.�
With superior quality and value, Premium Designing has begun.
Thermo-FriendlyConcept
MachiningNavi
Collision AvoidanceSystem
Experience the power of process-intensive machining with5-axis multitasking
● Simultaneous 5-axis machining (linear and rotary), for single chucking applications with less fixturing.● Resulting in shorter lead-times with improved productivity.
Highly efficient machining with outstanding machiningcapacity
Highly rigid machine structure
■ Bed and column to achieve heavy-duty cutting● Ideal rib layout to resist bending and torsion
■ Accurate, powerful, and highly accurate axis drive system● High accuracy double ball screws are used on X, Y,
and Z axes
● Double motor drive system on A, B axes
■ Thermal deformation controlled for high-accuracy machining● Ball screw and motor base cooling on X, Y, Z axes
● A, B axis drive unit cooling
Beefy torque makes easy work evenof difficult-to-machine material● Integral motor/spindle: 1,071 N-m● Gear spindle (low speed): 1,920 N-m (Optional)
Large working range to handle large parts
● Maximum working range: ø1,500 × 1,125 mm● Pallet size: 1,000 × 1,000 mm● Axis travel . . . X: 1,550 mm
Y: 1,600 mmZ: 1,650 mm
Machining capacity (material S45C)
High-torque spindle: 1,071 N-m (integral motor/spindle), 1,920 N-m (gear spindle)
■ Integral motor/spindle (Standard)
● Speed 6,000 min-1
● Max output VAC 45/37 kW (20 min/cont)
● Max torque 1,071/637 N-m (3 min/cont)
■ Gear spindle (Optional)
● Speed 4,500 min-1
● Max output VAC 40/30 kW (15 min/cont)
● Max torque 1,920/1,440 N-m (15 min/cont)
■ ø250 face mill, 10 blade (cermet)Stock removal: 1,000 cm3/min
● Spindle speed: 293 min-1
● Cutting speed: 230 m/min
● Width × depth: 175 × 6 mm
● Feedrate: 953 mm/min
■ ø63 end mill radial facing, 4 blade (carbide) Stock removal: 602 cm3/min
● Spindle speed: 1,415 min-1
● Cutting speed: 280 m/min
● Width × depth: 10 × 35 mm
● Feedrate: 1,720 mm/min
■ ø50 end mill radial facing, 3 blade (carbide) Stock removal: 700 cm3/min
● Spindle speed: 1,780 min-1
● Cutting speed: 280 m/min
● Width × depth: 50 × 10 mm
● Feedrate: 1,400 mm/min
Note: The “actual data” referred to in this brochure representexamples, and may not be obtained due to differencesin specifications, tooling, cutting, and other conditions.
Gear spindle: 4,500 min-1, VAC 40/30 kW (15 min/cont) (Optional)
Z axis
Y axis
B axis
A axis
X axis
PalletTrunnion
Saddle
3 4
50 100 1,000 5,000
6,000
10
50
100
200
500
1
5
10
20
50
1,130 3,300800 1,900330
Spindle speed min-1
500
1,000
4,100
1,071 N-m (3 min)752 N-m (20 min)
637 N-m (cont)
37 kW (3 min)45 kW (20 min)
37 kW (cont)
10 50 100 1,000 5,000
10
50
100
500
1
5
10
50
100
200
789197 4,5001,125
Spindle speed min-1
500
2,000
1,000
1,920 N-m (15 min) 1,776 N-m (30 min)
1,440 N-m (cont)339 N-m (15 min)
314 N-m (30 min)
255 N-m (cont)
40 kW (15 min)37 kW (30 min)
30 kW (cont)
+
+
+ +
+
kWN-mTo
rque
Sp
ind
le m
otor
out
put
kWN-m
Torq
ue
Sp
ind
le m
otor
out
put
“Gauging start”key & run button
Gauging and compensation of geometric error 5-Axis Auto Tuning System (Optional)
Thermo-FriendlyConcept
■ Higher accuracies in 5-axis machining5-axis machining accuracy is greatly affected by misalignment and other “geometric errors” on the rotary axis. The 5-Axis Auto Tuning System measures geometric error using a touch probe and datum sphere, and performs compensation using measurement results to tune the movement accuracy on 5-axis machines. In this way 5-axis machining accuracy on a higher level is achieved.
■ Quick and easy tuning by anyonePreviously, manual measurements of the indexing center were bothersome and time-consuming, but with the 5-Axis Auto Tuning System the measurements are made automatically by the machine. Measurements can therefore be done with stable accuracy in a short time by anyone. In addition, the results of tuning are applied regardless of whether the operation in auto, manual, or MDI and whether Tool Center Point Control is on or off. Setup and machining can therefore be done with the same operations as before.
■ TAS-S (Optional)[Thermo Active Stabilizer—Spindle]
The TAS-S spindle thermal deformation control takes into account various conditional changes such as the spindle's temperature data, modification of the spindle rotation and speed, as well as spindle stoppage. The spindle's thermal deformation will be accurately controlled, even when the rotating speed changes frequently.
■ TAS-C (Optional)[Thermo Active Stabilizer—Construction]
The TAS-C environmental thermal deformation control accurately controls the machine's structural thermal deformation; by taking into consideration the machine's thermal deformation characteristics, temperature data from properly placed sensors, and feed axis positioning information.
High speed trunnion table
Working range suited to large part machining Ease of operation improves productivity
■ Swing ranges● A axis: +25 to −115° (table swing) ● B axis: 360° (pallet swing)
■ Max workpiece● Max workpiece swing diameter: ø1,500 mm ● Max workpiece height: 1,125 mm ● Max workpiece weight: 2,500 kg
Cleaner and simpler spindle shape for less interference with workpiece in 5-axis machining.
Step installed in APC for easy workpiece mounting and chip cleaning.
Reduced clutter around columns for smooth entry from operation panel to machining chamber.
Easy accessibility to tool and workpiece.
Trunnion table that supports high speed, high accuracymachining of large parts
● A and B axes have double motor drive for good responsiveness and rapid movements
● High accuracy indexing with highly accurate Okuma rotary encoder directly linked to table and trunnion
● A-axis swing speed: 12 min-1
● B-axis swing speed: 20 min-1
5 6
ø1,480 mm
ø1,500 mm
1,000 × 1,000 mm
1,12
5 m
m
730
mm
Operation panel
A-axis motor: 5.1 kW × 2B-axis motor: 3.5 kW × 2
A-axis drive motorsB-axis drive motors
High accuracy rotary encoders
In addition to maintaining high dimensional accuracy when room temperature changes, Okuma's Thermo- Friendly Concept provides high dimensional accuracy during machine startup and machining restart.To stabilize thermal deformation, warming-up time is shortened and the burden of dimensional correction during machining restart is reduced.
■ Eliminate waste with the Thermo-Friendly Concept
High dimensional stability
Machining restart
Room temp change
Machine startup
High accuracy 5-axis machining is achieved with advanced technology
Thermo-friendly structure gives outstanding thermal stability
Thermo-Friendly ConceptThe unique approach of “accepting temperature changes”
■
● Naturaldeformation
● Unbalanceddeformation
2. Manageable thermal deformation
3. Accurate compensation
Thermo Active Stabilizer–Construction (TAS-C)Thermo Active Stabilizer–Spindle (TAS-S)
1. Minimal thermal deformation
Machining dimensional change over time minimized with outstanding dimensional stability
Thermo-Friendly Concept
Machine coversPeripheral equipment placement
Machine “hot spots” diffused
Machine designs that equalize ambient
temperaturesSymmetrically built Thick walls
Simple machine construction
Thermo Active Stabilizer − Construction (TAS-C)
Thermo Active Stabilizer − Spindle (TAS-S)
Highly Accurate Control Technology
Volumetric accuracy
Accuracy improvement With 5-Axis Auto Tuning
Without 5-Axis Auto Tuning(Manual adjustment)
Measuring time
Timereduction
Forced cooling and restraining of thermal deformation
7 8
Tool changer (ATC), matrix magazine type
● Tool magazine capacity: 81 tools (Standard) 129 tools, 177 tools (Optional)
● Tool dimensions: Max diameter (w/ adjacent tool) ø130 mm (81 tool capacity) (w/o adjacent tool) ø315 mm (8 tool capacity)*
● Max length: 600 mm ● Max weight: 30 kg ● Mass moment: 37 N-m (from gauge line)
Flexible pallet change
Off-machine chip dischargeLift-up chip conveyor
Coolant tank
Chip transport direction
Standby stool station
(4 places)
NG tool stations(NG2 – NG4) * Tool waiting to be replaced
Manual tool insertNG* tool station
(NG1)
■Matrix magazine
ø315 ø130
In-machine chip dischargeChip conveyor below X-axis telescopic cover
Center trough conveyor
Off-machine chip conveyor(hinged scraper with drum filter)
● 2-pallet parallel shuttle APC (Standard) ● 6-pallet APC (Optional)
High speed ATC
Open ceiling magazine door
Name
Shape
Scraper type (with drum filter) Hinge + scraper (with drum filter)
■ Off-machine lift-up chip conveyors
Workpiece material Steel FC Aluminum / Nonferrous Mixed (general use)
* Scraper type is available as an option. *1. When there are many fine chips *2. When chips are longer than 100 mm *3. When chips are shorter than 100 mmNote: In the case of dry chips, clean out chips that have accumulated under the pallet or elsewhere in the machine as needed.
*Regular cleaning of coolant tank is necessary even for conveyors with drum filters.
Hinge type
Scraper type (with drum filter)
Hinge + scraper (with drum filter)
[Std] *
[Opt]
[Opt]
Chip shape
In-machine
Off-machine
■ Recommended Chip Conveyors
(*1)
(*3)
(Wet) (*2)
(Wet) with magnet
: Recommended specifications: Recommended specifications with conditions
Chip discharge
● A hinged conveyor beneath the center trough and X-axis telescopic cover facilitate smooth transfer of chips.
● Clean, simple covering prevents chips from accumulating in the machining chamber.
In-machine chip conveyor (hinged)
● Fast, space-saving matrix magazine system with low energy use drive is standard● Open-ceiling magazine door for storage of heavy tools with crane● Shorter tool preparation times: minimum 18 seconds ● Reduced machine width ● Simplified specification change (accommodates changes in tool number from
increased/decreased racks)
*With eight ø315-mm (and ø130-mm or smaller) tools,storage capacity becomes 67 tools.
9 10
Spindle speed
ATC tool magazine capacity
Spindle/spindlehead cooler
Ball screw cooler
A, B axis cooler
Centralized lube auto unit
In-machine chip discharge
In-machine chip washer
ATC air blower (blast)
Chip air blower (blast)
Table washer
Telescopic cover /in-machine washer
■ Standard Specifications
6,000 min-1 (45/37 kW [20 min/cont])
81 tools (matrix magazine)
Oil controller
X, Y, Z axes
Oil controller
With oil level and pressure alarms
Chip conveyor below X-axis telescopic cover
Center trough chip conveyor
Pump: 1.1 kW
Nozzle
Trunnion table
2-pallet parallel shuttle APC
Full enclosure shielding
Operation panel
Operator platform
ATC manual operation panel
Work lamp
Status indicator
Air filter and oiler
Hydraulic unit
Foundation blocks, jack bolts
Tapered bore cleaning bar
Hand tools
Tool box
A, B axes
Pallet top: M20 tap
LED
3-color C type
■ Optional Specifications ■ Pallet dimensions
■ Working range
■ Max tool dimensions (MAS BT50)
● Normal toolsCan be stored in all areas
● Big bore toolCan be stored in big bore tool storage area.Tools cannot be placed on either side.
● ATC maximum tool mass momentMass including shank may be up to 30 kg (294 N), withthe center of gravity position at that time up to 125 mmfrom gauge line
Max mass moment: 37 N-m
• A-axis travel: +25° to −115°• B-axis travel: ±360° • Maximum workpiece size: ø1,500 × 1,125
● X axis, B axis
● Y, Z, A axes: 0° ●Y, Z, A axes: −90°
B-axis swivel machining area
Spindle speed (gear spdl)Dual contact spindle ATC tool magazine capacity AbsoScale detection Automatic pallet changer Pallet upper surface shapeSpare pallet Edge locatorOil-hole coolant system Thru-spindle coolant*1 Shower coolant system Workpiece washing gun Chip air blower Coolant system Off machine chip dischargeChip bucket for above Hydraulic unit cooler Coolant heater/coolerATL comp/breakage detect*2
Auto zero offset/gauging Tool life management Operation panelPull stud shapePull studMachine anchoring systems
4,500 min-1, 40/37/30 kW, No. 50HSK, BIG Plus®, SuperBT 129, 177 (matrix magazine system) X, Y, Z axes Multi-pallet APC: 6 pallets T groove specs
1.5 MPa1.5, 7.0 MPa, large flow 1.5, 7.0 MPa
Adapter type Tank: 1,200 L (effective 1,000 L)Pump: 555/885 W (50/60 Hz)See Recommended Chip Conveyors on 7Height 700 mm, 1,000 mm
Laser sensor Touch probe system Time counter, etc.Link arm typeMAS 1, CAT, DIN, JIS MAS 2, MAS 1, CAT, DIN, JISChemical anchors, foundation bolts
*1. Okuma pull stud required*2. Auto tool length compensation/breakage detection
(*1)
(*1)
ø69.
85
600
45
38
12543
600
45
38
10545
ø69.
85
125 30kg (294N)
1,60
0 Y
axi
s tr
avel
1,650 Z-axis travel40
1,12
547
513
5
1,60
0 Y
axi
s tr
avel
750
240
610
140
950 700
175 1,650 Z-axis travel
1,550 X axis travel
1,000 x 1,000ø1,500palletMax workpiece
ø130
ø125
ø100
ø315
ø125
ø100
1,550 (61.02)
1,600 (62.99)
1,650 (64.96)
+25 to –115
±360
A axis = 0°: –475 to +1,125 (–18.70 to +44.29),
A axis = –90°: –610 to +990 (–24.02 to +38.98)
A axis = 0°: 40 to 1,690 (1.57 to 66.54),
A axis = –90°: 175 to 1,825 (6.89 to 71.85)
1,000 x 1,000 (39.37 x 39.37)
2,500 (5,500)
ø1,500 × H 1,125 (ø59.06 × H 44.29) (standard pallet)
50 to 6,000 [10 to 4,500 (gear spindle)]
7/24 taper No. 50
ø100 (3.94) [ø110 (4.33) (gear spindle)]
X - Y - Z : 42 (137.80)
A: 4,320, B: 7,200
X - Y - Z : 1 to 42,000
A: 4,320, B: 7,200
45/37 (60/50) (20 min/cont) [40/37/30 (55/50/40) (15/30 min/cont) (gear spindle)]
X - Z: 5.2 (7) × 2, Y: 5.1 (7) × 2, A: 5.1 (7) × 2, B: 3.5 (5) × 2
81 [129, 177]
MAS BT50 [CAT 50, DIN 50, HSK-A100, HSK-A125]
¯Note: HSK-A125 is not available with 6,000-min-1 spindle.
MAS 2 [MAS 1, CAT, CAT Special, DIN, JIS]
ø130 (5.12)
ø315 (12.40)
600 (23.62)
30 (66)
37 (27) (from gauge line)
Fixed address
2 [6]
2-pallet parallel shuttle
3,580 (140.94)
6,880 × 10,830 (270.87 × 426.38) (81-tool ATC magazine)
57,000 (125,400)
Travel
Pallet
Spindle
Feed
Motors
ATC
APC
Machinesize
Item Unit
mm (in.)
mm (in.)
mm (in.)
deg
deg
mm (in.)
mm (in.)
mm (in.)
kg (lb)
mm (in.)
min-1
mm (in.)
m/min (fpm)
deg/min
mm/min
deg/min
kW (hp)
kW (hp)
tools
mm (in.)
mm (in.)
mm (in.)
kg (lb)
N·m (ft-lbf)
mm (in.)
mm (in.)
kg (lb)
MU-10000HX-axis travel (table L/R)
Y-axis travel (spindlehead vertical)
Z-axis travel distance (column front/back)
A axis (trunnion swivel)
B axis (pallet swivel)
Pallet top (centerline) to spindle centerline
Pallet centerline (top) to spindle nose
Pallet dimensions
Max load capacity
Max workpiece dimensions
Spindle speed
Tapered bore
Bearing dia (front bearing)
Rapid traverse
Cutting feedrate
Spindle drive
Feed axes
Tool capacity
Tool shank
Pull stud
Max tool dia (w/ adjacent tool)
Max tool dia (w/o adjacent tool)
Max tool length
Max tool weight
Max tool moment
Tool selection
No. of pallets
Pallet change system
Height
Floor space W x D
Weight
[ ] Optional
■ Machine Specifications
With commercially available milling chucks, there are times when interference occurs between the ATC arm and outside portion of tools. Always be sure to check the dimensions in the catalog or other data from the tool manufacturer before use.
*1.
ø22
ø33
1721
ø120
507.
5
ø50
ø100H7
35 45
M20
0.5
ø22
118˚
Workpiece clamp tapped hole detail
Workpiece hitch bolt hole detail (Optional)
Pallet center hole details
200
200
200
200
100
100
1,00
0
Columnside
24-M20200 200200200 100100
1,000
30298 98
4949 200200 38
180
170
18 36
Edge locator(Optional)
9898
18
36
4949
250
250
38
402
2P parallelshuttle APC
3,425 [4,980]
10,545 [12,385]
285500 50010,830
11,830 (465.75) [13,385]
1,00
0
3,44
03,
440
6,88
01,
225
500
8,60
5 (3
38.7
8)
(Margin)
(Margin)
(Mar
gin)
CNC cabinet
Air intake
Cooling unit
Hydraulic unit Cooling unit
5,37
0 (b
ed b
otto
m le
ngth
)
5,495 (bed bottom length)
Chip bucket (Optional)
(Margin)
2,410
7,265 (286.02) [7,265] 2,265 (89.17) 1,300 (51.18)
500
(Mar
gin)
Operation panel
[2,055]
Powersource inlet
Max tool length
1,84
5
2,05
8 (8
1.02
)
135
1,34
2 (5
2.83
)
3,58
0 (1
40.9
4)
3,40
0
1,550(61.02)600
(23.62)
455
(X-axis travel)
(Z-axis travel)
(Y a
xis
trave
l)
1,12
5 (m
ax w
orkp
iece
H)
1,650(64.96)
2,265(89.17)
40(1.57)
115°
25°
1,60
0
ø1,500 (max workpiece)
11 12
■Setup operations
■Trial/continuous cuts ■Programming ■Tool preparations
■ Easy tool registrationWith spreadsheet simplicity—tool offsets, tilt, shape, life, etc—all the tool data required to cut a part can be registered here.Since the registered tool data is also used by Okuma auto programming (Advanced One-Touch IGF) and a collision check function (Collision Avoidance System), this screen will complete the entire registering process.
The touch sensor screen pops up from the tool registration screen. Tool compensation values are set while looking at a guidance message.
MU-10000HDimensional and Installation Drawings81-tool magazine specifications[ ] for 177-tool magazine specifications
500 [2,055] (19.69)
Satisfaction from complete control of a machine toolAs a “machine & control” builder, Okuma makes further strides in machine tool manufacturing with
this superb Control featuring “Easy Operation.” Okuma took a close look at the way machinists
actually operate machine tools, to help them create smoother and more effective ways of producing
parts. Novice operators as well as professional machinists get complete control—and satisfaction.
Moreover, what you want to see and do conveniently come together in a “single-mode operation.”
First, select one of three operation screens. Then simply touch the screen or press a function key to
see and do your job.
Okuma Control OSP-P300M
13
OSP-P300M advanced technologies
Collision Avoidance System (Optional)
Collision prevention
■ World’s first “Collision-Free Machine”CAS prevents collisions in automatic or manual mode, providing
risk-free protection for the machine and great confidence for the
operator.
The tool angle on a workpiece (tool tilt) in 5-axis machining will
change on a waving surface. CAM processing errors will cause the
tool to stagger with unnecessary accel/decel and reverse angles
during axis feed. Simul 5-Axis TTC will keep feedrates steady with
a smooth sequence of commands to automatically correct tool tilt
angles—resulting in shorter cycle times and smoother surface
finishes.
Simultaneous 5-Axis Tool Tilt Compensation (Optional)
No change in tool tilt Gradual change in tool tilt
Machining Navi M-g (Optional)
Cutting condition search for milling/machining
Machining NaviON
Machining NaviOFF
Chatter
Select and confirm any of anumber of possible spindlespeeds with a single touch
■ Adjust cutting conditions while monitoring the dataBased on the chatter noise captured by the microphone, Machining Navi displays a number of optimal spindle speed possibilities on the screen. The operator can change to the indicated spindle speed with a single touch and immediately confirm the result.
Machining Navi M-i (Optional)
Cutting condition search for milling
■ Finding the best cutting conditions quicklySensors built in to the machine detect and analyze machining chatter. Machining Navi then navigates to the effective measures in a wide range of spindle speeds, from low to high.
This sign indicates a change to theoptimum spindle speed.
This sign indicates that spindlespeed is being changed.
This sign indicates that the cuttingload needs to be reduced.
Machining Navi(OSP) provides
the answer!
14
NML: Normal, 3D: Real 3D simulation, E: Economy, D: Deluxe, OT-IGF: One-Touch IGF* Not available with gear spindle specifications
Basic Specs
Programming
Operations
Communications / NetworkingHigh speed/accuracy specs
ControlPosition feedbackCoordinate functionsMin / Max inputs
FeedSpindle controlTool compensationDisplaySelf-diagnosticsProgram capacityProgram operations
Easy Operation
Machine operations
MacMan
X, Y, Z, A, B simultaneous 5-axis, spindle control (1 axis)OSP full range absolute position feedback (zero point return not required)Machine coordinate system (1 set), work coordinate system (20 sets)8-digit decimal, ±99999.999 ~0.001 mm (3937.0078~0.0001 in.), 0.001°Decimal:1 µm, 10 µm, 1 mm (0.0001,1 in.) (1°, 0.01°, 0.001°)Override: 0 to 200%Direct spindle speed commands (S5) override 30 to 300%, multi-point indexingNo. of registered tools: Max 999 sets, tool length/radius compensation: 3 sets per tool15-inch color LCD + touch panel operationsAutomatic diagnostics and display of program, operation, machine, and NC system faultsProgram storage capacity: 4 GB; operation backup capacity: 2 MBProgram management, editing, multitasking, scheduled program, fixed cycle, G-/M-code macros, arithmetic, logic statements, math functions, variables, branch commands, coordinate calculate, area calculate, coordinate convert, programming help“Single-mode operation” to complete a series of operations Comprehensive management of tool shape and tool compensation information for each tool number Tool data shared between machining, Advanced One-Touch IGF (optional), and Collision Avoidance System (optional)Advanced operation panel/graphics facilitate smooth machine control MDI, manual (rapid traverse, manual cutting feed, pulse handle), load meter, operation help, alarm help, sequence return, manual interrupt/auto return, pulse handle overlap, parameter I/O, PLC monitorMachining management: machining results, machine utilization, fault data compile & report, external outputUSB (2 ports), Ethernet, RS-232-C interface (1 channel)Hi-Cut Pro, pitch error compensation, Hi-G Control
■ Standard Specifications
■ Optional Specifications
Item ItemKit Specs Kit SpecsNML 3D OT-IGF
E D E D E D
NML 3D OT-IGF
E D E D E DExternal I/O communication
Additional RS-232-C channel (Std specs include 1 channel)DNC-T3DNC-B (232C-Ethernet transducer used on OSP side)DNC-DTDNC-C/EthernetAdditional USB (Additional 2 ports, Std: 2 ports)
Automation / untended operation Auto power shut-off M02 and END alarms, work preps doneWarm-up (calendar timer) External program select Button type, rotary switch type BCD type (2-digit, 4-digit)Cycle time reduction (Ignores certain commands)Pallet pool control (PPC) (Required for multi-pallet APC)
High-speed, high-precision AbsoScale detection X-, Y-, Z-axis5-Axis Auto Tuning SystemStraightness compensationSuper-NURBS 5-axis specificationsSimultaneous Tool center point control II5-Axis Kit Tool center point control manual feed Table origin coord manual feed Super-NURBS (5-axis spec) Slope machining Inverse time feed Tool tilt command DNC-DTTAS-S Thermo Active Stabilizer––SpindleTAS-C Thermo Active Stabilizer––Construction
Other Control cabinet lamp (inside)Circuit breakerSequence operation Sequence stopSequence restart (Std) Mid-block returnTool point center manual feedTable reference coord manual feedPulse handle 2 pts, 3 pts (standard 1 pt)External M code 4-point, 8-pointCollision Avoidance System (CAS)Machining Navi M-g, M-i* (cutting condition search)One-Touch SpreadsheetBlock skip; 3 setsLeading edge offset
Interactive functionsAdvanced One-Touch IGF-M (Real 3-D simulation included)I-MAP
ProgrammingAuto scheduled program updateCommon variables 1,000 sets(Std: 200 sets) 2,000 setsProgram branch; 2 setsProgram notes (MSG)Coordinate system select 100 sets (Std: 20 sets) 200 sets 400 setsHelical cutting3-D circular interpolationSynchronized Tapping IIArbitrary angle chamferingCylindrical side facingSlope machiningInverse time feedTool grooving (flat-tool free-shaped grooving)Tool center point control II (TCP-II) (w/ tool tilt comp)Tool tilt commandTool max rotational speed settingF1-digit feed 4 sets, 8 sets, parameterProgrammable travel limits (G22, G23)Skip (G31)Axis naming (G14)Additional G/M code macros3-D tool compensationTool wear compensationDrawing conversion Programmable mirror image (G62) Enlarge/reduce (G50, G51)User task 2 I/O variables (16 each)Tape conversion
MonitoringReal 3-D simulationSimple load monitor Spindle overload monitorNC operation monitor Hour meter, work counterHour meters Power, spindle, NC, cuttingOperation end buzzer M02, M30, and END commandsMOP-TOOL Adaptive control, overload monitorTool life management Hour meter, No. of workpieces
GaugingAuto gauging Touch probe (G31)Auto zero offset Includes auto gaugingTool breakage (touch sensor) (G31)detection Includes auto tool offsetGauging data printout File outputManual gauging (w/o sensor)Interactive gauging
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WithTTC
Staggered tool angles
5-Axis H
orizontal Machining C
enter
, OGUCHI-CHO, NIWA-GUN, AICHI 480-0193, JAPAN • TEL (0587) 95-7825 • FAX (0587) 95-6074
This product is subject to the Japanese government Foreign Exchange and Foreign Trade Control Act with regard to security controlled items; whereby Okuma Corporation should be notified prior to its shipment to another country.
When using O
kuma p
roducts, alw
ays read the safety p
recautionsm
entioned in the instruction m
anual and attached
to the prod
uct.
● The sp
ecifications, illustrations, and d
escriptions in this b
rochure vary in different m
arkets and
are subject to change w
ithout notice.P
ub N
o. MU
-10000H-E
-(1b)-400 (M
ay 2013)
To protect your factory and equipment from fire and assure continued safe operation, observe the following fire safety precautions whenever you operate machinery. Whenever possible, avoid the use of oil-based coolants for cutting operations. Sparks caused by hot chips, tool friction, and grinding can cause fires. Always observe the following safety measures to ensure safe operation when machining flammable materials or when performing dry machining.
Before machining any material designated by law as a flammable substance, e.g., plastic, rubber, wood, acquaint yourself with the special characteristics of the material in terms of fire prevention, and observe the precautions given in (2) above to ensure safe operation. Example: When machining magnesium, there is a danger that magnesium chips and water- soluble coolants will react to produce hydrogen gas, resulting in an explosive fire if any chip should ignite.
Dry machining is a fire hazard because workpieces, tools, and chips are not cooled. To ensure safe operation, do not place any flammable objects near the machine and do not allow chips to over accumulate. In addition, be sure to check cutting tools to make sure of their service life and the condition of the tool edge, and observe the precautions regarding oil-based coolants given in (2) above.
(1) Use nonflammable cutting fluid coolant. (2) When the use of an oil-based coolant is unavoidable:
Before you begin machining, check cutting tools to make sure of their service life and the condition of the tool edge, and choose cutting conditions that will not cause a fire. Periodically clean the coolant filter to maintain sufficient coolant discharge, and frequently verify that coolant is discharging normally. Take measures to control the outbreak of fire: Place a fire extinguisher near the machine, have an operator constantly monitor operation, and install an automatic fire extinguishing system. Do not place flammable materials near the machine.Do not allow chips to over accumulate. Periodically clean the inside of the machine and the area surrounding it.Check that the machine is operating normally. Never run the machine unattended. Since an automatic fire extinguishing system and other peripherals are needed for grinding operations, please let us know as soon as possible if you plan to perform such operations.
Fire Safety Precautions
1. Oil-based coolant
2. Precautions regarding machining of potentially flammable materials
3. Dry machining
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