mair oil free medical air plant systems – en iso 7396-1/htm 02 … · 2019. 4. 18. ·...

8102339943.0504/08/17Page 1 of 24

Atlas Copco Ltd. trading as Atlas Copco MedicalUnit 18 Nuffield Way, Abingdon, Oxfordshire, UK OX14 1RLwww.beaconmedaes.com

Medical Air Plant SystemThe Medical Air system shall conform to EN ISO 7396-1 and NHS Health Technical Memorandum HTM02-01 (or NHS Health Technical Memorandum HTM2022 EurPh if selected). Medical quality air to the European Pharmacopoeia monograph shall be delivered at pressures of 400 kPa (4 bar), 700kPa (7 bar) or 10000 kPa (10 bar) gauge for supply of the hospital medical or surgical air systems. The entire system shall be ‘duplexed’ such that any single functional component failure will not affect the integrity of the medical compressed air supply.

Sources Of Supply - HTM02-01/EN ISO 7396-1Triplex or quadruplex compressor configurations will produce the primary supply with two compressors in standby. Each compressor will be capable of supplying the specified volumetric flow for duplex and triplex plant, and half flow for quadruplex. For duplex plant the secondary supply shall be from an automatic manifold capable of supplying at average demand for 4 hours. For triplex and quadruplex plant the standby compressors will form the secondary supply.

Sources Of Supply - HTM2022 EurPhDuplex, triplex or quadruplex compressor configurations will produce the primary supply with one compressor on standby. A secondary spply shall be from an automatic manifold capable of supplying at average demand for 4 hours.

Control SystemThe central control system shall provide an intelligent human machine interface incorporating on board flash memory and real-time clock for recording operational parameters in the in built event log. The central control system shall operate at low voltage and include BMS connection for plant fault, plant emergency, reserve fault and pressure fault. Visualisation of plant inputs, outputs and status through a web browser, using a simple Ethernet connection shall be available. The central control unit shall incorporate a user friendly 5.7” high-definition colour display with clear pictograms and LED indicators, providing easy access to system operational information.

A mechanical back-up facility shall ensure continued operation in the event of a control system malfunction. The control system shall normally employ automatic rotation of the lead compressor to maximise life and ensure even wear.

mAIR Oil Free Medical Air Plant Systems– EN ISO 7396-1/HTM 02-01 and HTM2022 EurPh

400V 50Hz, 4 bar, 7 Bar & 10 Bar OutletSPECIFICATION

OIL

-FRE

E M

EDIC

AL

AIR

SYS

TEM

S

Oil-Free CompressorsCompressors shall be Atlas Copco Medical (MED), oil free compressors suitable for both continuous and frequent start/stop operation at a nominal outlet pressure of 8,000 kPa (8 bar), 10,000 kPa (10 bar) or 13,000 kPa (13 bar) gauge. The following technology types shall be available:

Technology Nominal Output Pressure

LF-MED - Reciprocating (piston)* 10 bar

SF-MED - Scroll 10 bar

ZT-MED (VSD option) - Tooth 10 bar / 8 bar

AQ-MED VSD - Water injected screw * * 13 bar

* * (ISO 7396-1 compliant only)

Refer to diagram 1. Technology versus flow and pressure for selecting a suitable compressor technology for the intended application.

ISO Compressors shall conform to ISO 7396-1 standards. HTM Compressor shall comply with HTM02-01/HTM2022 standards and shall include an additional pressure sensor and temperature sensor, required for transmitting additional alarm conditions. An additional analogue ammeter and inter locking isolator shall also be included.

UL, AS and MOM standard compressors (including 3rd party certification) are all available as standard - please contact sales. Water cooled version of compressors shall be available for international regions with high ambient temperature environment

Variable Speed Drive - OptionalVariable Speed Drive (VSD) shall be available on compressor(s). By including an AC-DC converter, along with associated control hardware and software it will enable the compressor to match it’s running speed on a 1:1 ratio with the flow demand required by hospital. By using such technology energy of savings of up to 35% shall be achievable as well as prolonged machine life. Start currents will be reduced and the motor will run from 0-100% speed increasing or decreasing it’s speed as necessary to continuously match the required demand. The compressor shall operate from 400-1300kPa (4-13 bar) gauge.

VSD air plant shall incorporate VSD controllers on all compressors, cycling the lead compressor to ensure even wear as per HTM02-01 requirements.

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Dryer/Filter/Regulator SystemThe duplexed filter and dryer module shall incorporate high efficiency water separators, filters, heatless regenerative desiccant dryer, dust/activated carbon filters and bacterial filters with autoclavable element. Electrical contacts shall be installed on the filters to provide warning alarms on the dryer controller in the event of high pressure drop (ie blockage) and shall also include connections for BMS. Contaminants in the delivered air downstream of the bacterial filters shall be maintained at levels below those shown in the following table:

Contaminant Threshold

H2O 67 ppm v/v

Dry particulates Free from visible particulates in a 75 litre sample

Oil (droplet or mist) 0.1 mg/m³

CO 5 ppm v/v

CO2 500 ppm v/v

SO2 1 ppm v/v

NO 2 ppm v/v

NO2 2 ppm v/v

Dryer Purge Control - OptionalThe dryer control system shall incorporate a Purge Saver Energy Management system that freezes the regeneration of the desiccant once adequate dew point is reached in the inactive tower. Only when the dewpoint level in the active tower deteriorates to an unacceptable level will the intelligent controller switch towers. This shall be achieved by including an additional dew point sensor and associated software in the dryer controller to effectively manage the system as well as providing on screen measurements of purge savings.

Dew Point MonitoringThe dryer shall incorporate a ceramic dew point hygrometer with an accuracy of ±10C in the range -20 to -800C atmospheric dew point and 4-20mA analogue output. Aluminium oxide or palladium wire sensors are not acceptable. An alarm condition shall trigger on the dryer control panel if the dew point exceeds a -460C atmospheric set point. The plant control unit shall incorporate a multifunctional LCD displaying, amongst other things, the dew point of the delivered air to enable monitoring of the air quality by the hospitals estates department. Volt free contacts shall be included to enable the dew point alarm signal to be connected to a central medical gas alarm system and/or building management system (BMS). To enable periodic calibration of the dew point sensor element, the hygrometer shall be remotely connected downstream of the dryer via a micro-bore tube. It is not acceptable to install the sensor directly into the medical air supply pipeline.

Receiver AssemblyAir receivers shall comply with DIRECTIVE 97/23/EC, supplied with relevant test certificates. Each air receiver shall be of steel construction with a powder coated paint finish and shall be fitted with a zero loss electronic drain valve. Float type drain valves are not acceptable. The receiver assembly shall be fitted with a pressure safety valve capable of passing the maximum flow output of the compressor at 10% receiver overpressure. The receiver shall be further protected by a safety pressure relief valve and include a pressure gauge.

Optional ItemsThere shall be the followings options available for enhanced operation of the air plant system:-

• MOM standard receivers with 3rd party certification, hot dip galvanised steel inside and out

• EWD zero loss electronic water drains for the dMED dryer including secure mounting to the dryer base

• VSD compressors• CO and CO2 monitors including full integration into the ES-MED

central controller giving alarm warnings when unacceptable CO and CO2 levels are present

Condensate Management Options

OSS Oil/water separator, 900/1500/1800 l/min at 20/25/35 degrees celcius - metric 8102046466

OSS Oil/water separator, 900/1500/1800 l/min at 20/25/35 degrees celcius - imperial 8102046458

* NOTE - SUITABLE FOR SMALLER COMPRESSORS LE5-10/GA5-11/GA VSD+ 7-11

OSC35 Oil/water separator, 2100 l/min 8102 0452 45




CE MarkingThe standard range of BeaconMedæs Medical Air plant systems are ‘CE’ marked under the Medical Devices Directive 93/42/EEC with approval from notified body no. 0088 (Lloyd’s Register Quality Assurance). Under this directive, the specified products are classified as Class IIa Medical Devices.

8102339943.0504/08/17Page 3 of 24


Diagram 1. Technology versus flow and pressure

Combined Air Plant Sizing Guide - HTM02-01In HTM02-01, the relative size of receiver capacity and compressor capacity on surgical air or combined medical/surgical air systems changes according to the design flow rate. In order to correctly calculate the receiver capacity and compressor capacity, both the medical and surgical design flow-rates (DF’s) are required. It should be noted that for all combined air systems, an additional duplex regulating station (ordered separately) is needed to supply the medical air pipeline.

Table 1: Surgical Air Plant Flow Rate Multiplier Value ‘A’.

Surgical Air Compressors

Design Flow (l/min)

Value ‘A’ FAD (l)

3500 0.5 x DF

Table 2: Surgical Air Receiver Multiplier Value ‘B’.

Surgical Air Receivers

Design Flow (l/min)

Value ‘B’ Receiverwater capacity (l)

3500 3 x 33.3% x DF

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Example 1 - Small Day Treatment Centre (Upgrade)

Flow Rate and Dryer SizingMedical Air DF = 555 l/min (FAD) (4 Bar)Surgical Air DF = 1138 l/min (FAD) (7 Bar)Combined/total DF = 1693 l/min (FAD) (11 Bar high pressure system)

A dryer greater than 1693 l/min outlet flow should be selected (outlet flow is the inlet flow minus purge losses)= dMED25 inlet flow 2025 l/min, outlet flow 1746 l/min Flow Rate and Compressor SizingFrom Table 1 surgical air DF is between 500-3500 l/min, so the multiplying factor ‘A’ = 0.66

Compressor flow rate = Med. DF + (Surg. DF x A) = 555 + (1138 x 0.66) = 555 + 751 = 1306 l/min

We also need to add the purge losses to the compressor output. For additional purge consumption use:- dMED inlet - dMED outlet = purge losses lpm = 2025 - 1746 = 279 l/min

Compressors should be selected with a flow rate greater than 1306 l/min + 279 l/min = 1585 l/min

Receiver SizingFrom Table 2 surgical air DF is between 500-2000 l/min, so the multiplying factor ‘B’ = 2 x 2/3

Capacity = (Med. DF x 0.5) + (Surg. DF x B) = (555 x 0.5) + (1138 x 2 x 2/3) = 278 + 1518 = 1796 litres

A combination of receivers with a minimum number of 2 should be selected

Selected receiver capacity = 2000 litres (2 x 1000 litre)

Plant System SelectionSelected plant part number = Piston cAIR-1930-PLF or Tooth cAIR-2142-TZF.

If no standard model is available for selection from the standard range a bespoke configuration of dryer, compressors and receivers are available and can be quoted by our sales and sales support teams.

Example 2 - Large District Hospital

Flow Rate and Dryer SizingMedical Air DF = 4920 l/min (FAD) (4 Bar)Surgical Air DF =2888 l/min (FAD) (11 Bar)Combined/total DF = 7808 l/min (FAD) (11 Bar high pressure system)

A dryer greater than 7808 l/min should be selected (outlet flow is the inlet flow minus purge losses)= dMED145 inlet flow 11745 l/min, outlet flow 10124 l/min Flow Rate and Compressor SizingFrom Table 1 surgical air DF is between 500-3500 l/min, so the multiplying factor ‘A’ = 0.66

Plant flow rate = Med. DF + (Surg. DF x Value ‘A’) = 4920 + (2888 x 0.66) = 4920 + 1907 = 6827 l/min

We also need to add the purge losses to the compressor output. For additional purge consumption use:- dMED inlet - dMED outlet = purge losses lpm = 11745 - 10124 = 1621 l/min

Compressors should be selected with a flow rate greater than 6827 l/min + 1653 l/min = 8480 l/min

Receiver SizingFrom Table 2 surgical air DF is between 2001-3500 l/min, so the multiplying factor ‘B’ = 2 x 1/2

Capacity = (Med. DF x 0.5) + (Surg. DF x B) = (4920 x 0.5) + (2888 x 2 x 1/2) = 2460 + 2888 = 5348 litres

A combination of receivers with a minimum number of 2 should be selected

Selected receiver capacity = 6000 litres (3 x 2000 litre)

Plant System SelectionSelected plant part number = Oil-free tooth cAIR-9339-HAV11

If no standard model is available for selection from the standard range a bespoke configuration of dryer, compressors and receivers are available and can be quoted by our sales and sales support teams.

Combined Air Plant Sizing Guide - HTM02-01 - Examples

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Typical Layout

Compressors

Dryer

Receivers

Note:- Inter connecting pipework (brown illustration) between components to be made on site and provided by the installer. Controller CAN cables are provided as a 10m assembly with each compressor which can be shortened on site if required.

Compressors

Dryer

Receivers

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Receiver Selection Table

Standard CE - Steel Powder Coated

Receiver Capacity (litres) 250 500 1000 1500 2000 3000

Maximum working pressure (bar) 11 11 11 11 11 11

Individual Receiver Dimensions (diameter, height, mm) 457/2020 610/2105 762/2630 900/2670 1067/2775 1220/3050

Receiver Weight (kg) 155 195 380 520 800 1000

Receiver pipe size (mm) 28 28 42 42 42 42

Receiver Part Number 8102340570 8102340574 8102340576 8102340578 8102340580 8102340582

Receiver Accessory Kit 8102340590 8102340594 8102340596 8102340598 8102340600 8102340602

Receiver Capacity (litres) 250 500 1000 1500 2000 3000

Maximum working pressure (bar) 14 14 14 14 14 14

Individual Receiver Dimensions (diameter, height, mm) 457/2050 610/2105 762/2650 915/2650 1067/2725 1220/3200

Receiver Weight (kg) 160 200 500 575 950 1400

Receiver pipe size (mm) 28 28 42 42 42 42

Receiver Part Number 8102340571 8102340575 8102340577 8102340579 8102340581 8102340583

Receiver Accessory Kit 8102340591 8102340595 8102340597 8102340599 8102340601 8102340603

* Accessory kit for medical air receiver complete with plant data plate, test certificate, pressure safety valve, zero-loss electronic drain valve (with isolation and bypass valve), pressure gauge (with isolation valve), safety pressure relief valve, fusible plug, copper inlet and outlet union connection pipes (each with isolation valve).

MOM - Galvanised Steel

Receiver Capacity (litres) 250 500 1000 1500 2000

Maximum working pressure (bar) 16 16 16 16 16

Individual Receiver Dimensions (diameter, height, mm) 500/1950 600/2350 800/2550 1000/2525 1150/2605

Receiver Weight (kg) 80 160 304 445 557

Receiver pipe size (mm) 22 22 28 28 35

Receiver Part Number 8102045880 8102045906 8102045922 8102045948 8102046300

Receiver Accessory Kit 1609104200 1609104000 1609103400 1609103600 1609103800

* Accessory kit for medical air receiver complete with plant data plate, test certificate, pressure safety valve, zero-loss electronic drain valve (with isolation and bypass valve), pressure gauge (with isolation valve), safety pressure relief valve, copper inlet and outlet union connection pipes (each with isolation valve).

* NOTE - for systems using a single receiver, HTM requires a receiver by-pass kit to be installed

Receiver by-pass assembly 2005137

8102339943.0504/08/17Page 7 of 24


ZT-MED (Tooth) Oil-free Compressor Selection Table - Fixed Speed

Model Name ZT15 MED ZT18 MED ZT22 MED ZT30 MED ZT37 MED ZT45 MED

Output flow (litres/minute) * 8.6 bar variant 2094 2742 3192 4422 5526 6534

Output flow (litres/minute) * 10 bar variant 1812 2184 2718 n/a n/a n/a

Footprint L x W x H (mm) 1760 x 1026 x 16211760 x 1026 x

16211760 x 1026 x

16212005 x 1026 x

18802440 x 1026 x

18802440 x 1026 x

1880

Compressor weight (kg) 1060 1080 1086 1432 1432 1432

Service connection (mm) 42 42 42 42 42 42

Noise level/pump (dB[A]) 67 70 72 66 68 70

Maximum ambient temperature (0C) 46 46 46 46 46 46

Supply voltage (v) 400 400 400 400 400 400

Supply frequency (Hz) 50 50 50 50 50 50

Nominal motor rating (kW) 15 18 22 30 37 45

Full load current per compressor (A) 27.1 32.5 39.7 54.1 66.8 81.2

ISO Part Number - 8.6 bar 8102 3397 51 8102 3397 73 8102 3397 95 8102 3398 21 8102 3398 28 8102 3398 38

HTM Part Number - 8.6 bar 8102 3397 52 8102 3397 74 8102 3397 96 on request on request on request

ISO Part Number - 10 bar 8102 3397 41 8102 3397 63 8102 3397 85 n/a n/a n/a

HTM Part Number - 10 bar 8102 3397 42 8102 3397 64 8102 3397 86 n/a n/a n/a

* Output flow stated at reference conditions

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ZT-MED (Tooth) Oil-free Compressor Selection Table - Variable Speed Drive

Model Name ZT22VSD MED ZT37VSD MED ZT55VSD MED

Output flow (litres/minute) * 8.6 bar variant 1206 - 3060 2472 - 5838 2472 - 8328

Output flow (litres/minute) * 10 bar variant 1182 - 2820 n/a n/a


18802440 x 1026 x

1880

Compressor weight (kg) 1120 1432 1432

Service connection (mm) 42 42 42

Noise level/pump (dB[A]) 72 71 71

Maximum ambient temperature (0C) 46 46 46

Supply voltage (v) 400 400 400

Supply frequency (Hz) 50 50 50

Nominal motor rating (kW) 22 37 55

Full load current per compressor (A) 39.7 66.8 99.2

Starting current (A) nominal nominal nominal

ISO Part Number - 8.6 bar n/a 8102 3398 33 8102 3398 43

HTM Part Number - 8.6 bar n/a on request on request

ISO Part Number - 10 bar 8102 3398 07 n/a n/a

HTM Part Number - 10 bar 8102 3398 08 n/a n/a

* Output flow stated at reference conditions** Variable speed drive compressor operate from 4-13 bar at 0-100% speed - start currents nominal for VSD

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SF-MED (Scroll) Oil-free Compressor Selection Table - Fixed Speed

Model Name SF2 MED SF4 MED SF6 MED SF8+ MED SF11+ MED

Output flow (litres/minute) * 10 bar variant 204 354 456 678 900


835760 x 690 x

8351670 x 750 x

12301670 x 750 x

1230

Compressor weight (kg) 125 133 157 450 450

Service connection (mm) 15 15 15 28 28

Noise level/pump (dB[A]) 56 58 59 63 63

Maximum ambient temperature (0C) 46 46 46 46 46

Supply voltage (v) 400 400 400 400 400

Supply frequency (Hz) 50 50 50 50 50

Nominal motor rating (kW) 2 4 6 8 11

Full load current per compressor (A) 3.6 7.2 10.8 14.4 19.8

ISO Part Number - 10 bar 8102 3398 83 8102 3398 85 8102 3398 87 8102 3398 93 8102 3398 95

HTM Part Number - 10 bar 8102 3398 84 8102 3398 86 8102 3398 88 8102 3398 94 8102 3398 96


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SF-MED (Scroll) Oil-free Compressor Selection Table Continued....- Fixed Speed

Model Name SF15+ MED SF17+ MED SF22+ MED

Output flow (litres/minute) * 10 bar variant 1356 1500 1782


18441628 x 750 x

1844

Compressor weight (kg) 180 180 180







Full load current per compressor (A) TBC TBC TBC

ISO Part Number - 10 bar 8102 3399 01 8102 3399 03 8102 3399 05

HTM Part Number - 10 bar 8102 3399 02 8102 3399 04 8102 3399 06


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LF-MED (Piston) Oil-free Compressor Selection Table- Fixed Speed

Model Name LF5 MED LF7 MED LF10 MED

Output flow (litres/minute) * 10 bar variant 396 576 786

Footprint L x W x H (mm) 1000 x 550 x 720 1000 x 550 x 720 1000 x 550 x 720

Compressor weight (kg) TBC TBC TBC







Full load current per compressor (A) 9 12.6 18

ISO Part Number - 10 bar n/a n/a n/a

HTM Part Number - 10 bar 8102 3399 36 8102 3399 40 8102 3399 33

* Output flow stated at reference conditions** TM = tank mounted compressor

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AQ-MED (Water injected screw) Oil-free Compressor Selection Table-Variable Speed Drive

Model Name AQ15 VSD MED AQ18 VSD MED AQ22 VSD MED AQ30 VSD MED AQ37 VSD MED AQ55 VSD MED

13 bar Output flow (litres/minute) 1812 2190 2664 3846 4572 6642

10 bar Output flow (litres/minute) 2286 2682 3252 4602 5454 7692


15001967 x 974 x

15001967 x 974 x

15002435 x 965 x

18392435 x 965 x

1839

Compressor weight (kg) 650 650 740 740 1090 1090

Service connection (mm) 28 28 28 28 42 42

Noise level/pump (dB[A]) 67 69 70 72 69 72

Maximum ambient temperature (⁰C) 40 40 40 40 40 40

Supply voltage (v) 400 400 400 400 400 400

Supply frequency (Hz) 50 50 50 50 50 50

Nominal motor rating (kW) 15 18 22 30 37 55

Full load current per compressor (A) 27.1 32.5 39.7 54.1 66.8 99.2

Starting current (A) nominal nominal nominal nominal nominal nominal

ISO Part Number - 13 bar - Air Cooled 8102 3397 00 8102 3397 08 8102 3397 16 8102 3397 24 8102 3397 35 8102 3397 39

* Output flow stated at reference conditions** Variable speed drive compressor operate from 4-13 bar at 0-100% speed - start currents nominal for VSD

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Dryer Selection Table

Model Name dMED7 dMED15 dMED25 dMED35 dMED45 dMED65 dMED80 dMED100 dMED145

Inlet flow at 7.5 bar (litres/minute) 420 900 1500 2100 2700 3900 4800 6000 8700

Output flow (litres/minute) at 4 bar line pressure * 342 733 1222 1711 2200 3178 3912 4890 7090

Inlet flow at 10 bar (litres/minute) 504 1080 1800 2520 3240 4680 5760 7200 10440


Inlet flow at 13 bar (litres/minute) 567 1215 2025 2835 3645 5265 6480 8100 11745


Footprint L x W x H (mm)2120 x 1130 x 1590

2120 x 1130x 1590

2120 x 1130x 1590

2120 x 1130 x 1590

2120 x 1130 x 1590

2120 x 1130 x 1760

2120 x 1470 x 1590

2120 x 1470 x 1610

2120 x 1470 x 2060

Dryer weight (kg) 434 436 448 450 502 607 724 793 919

Inlet and outlet connections (mm) 15 15 15 28 28 28 28 28 28

Supply voltage (v) 230 230 230 230 230 230 230 230 230

Supply frequency (Hz) 50 50 50 50 50 50 50 50 50

Central control supply - single phase (mm2/Amps)

1.5(2)

1.5(2)

1.5(2)

1.5(2)

1.5(2)

1.5(2)

1.5(2)

1.5(2)

1.5(2)

Part Number - dryer at 4 bar outlet

8102

370

1 84

8102

370

1 60

8102

370

1 63

8102

370

1 66

8102

370

1 69

8102

370

1 72

8102

370

1 75

8102

370

1 78

8102

370

1 81


8102

370

1 85

8102

370

1 61

8102

370

1 64

8102

370

1 67

8102

370

1 70

8102

370

1 73

8102

370

1 76

8102

370

1 79

8102

370

1 82


8102

370

1 86

8102

370

1 62

8102

370

1 65

8102

370

1 68

8102

370

1 71

8102

370

1 74

8102

370

1 77

8102

370

1 80

8102

370

1 83

Drawing Number

2212

020

5 28

2212

020

5 28

2212

020

5 28

2212

020

5 28

2212

020

5 28

2212

020

5 28

2212

020

5 28

2212

020

5 28

2212

020

5 28

* Output flow stated includes calculated purge lost during the regenration process of between 15-19% depending on model and inlet pressure.

Notes on plant

• Design flow in terms of free air delivered after losses at working pressure with the reserve compressor(s) on standby. Tolerance ±5%.• Component dimensions supplied do not include maintenance access space, and are provided to allow customer to arrange plant components within plant room. Complete installation drawings are available on request. Quote the drawing number required.• Duplex systems must be installed with a manifold as the third source of supply for HTM02-01 compliance.• Mean sound level in accordance with ISO 2151.• Electrical details are provided for guidance only. Site conditions may impose a larger cable size. For exact cable sizing, and fuse / MCB ratings, consult a qualified electrical engineer.

8102339943.0504/08/17Page 14 of 24


Dryer OptionsPurge Saver for dMED Air Purifier - dMED 7-25 8092 1304 29

Purge Saver for dMED Air Purifier - dMED 35-145 8092 1304 37

CO and CO2 sensors for dMED Air Purifier 0000 0203 69

CO sensor for dMED Air Purifier 0000 0203 56

CO2 sensor for dMED Air Purifier 0000 0203 57

EWD on WSD filters 0000 0203 70

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Standard Models

HTM02-01 Medical Air 4 bar - ZT (Tooth) compressors- Fixed Speed

Model Number

mA

IR-1

722-

TZF4

mA

IR-2

000-

TZF4

mA

IR-2

190-

TZF4

mA

IR-3

936-

QZF

4

mA

IR-4

380-

QZF

4

mA

IR-4

860-

QZF

4

mA

IR-5

457-

QZF

4

mA

IR-6

000-

PZF4

Number of compressors 3 3 3 4 4 4 4 5

Type of compressor ZT-MED 15ZT-MED

18ZT-MED

18ZT-MED

18ZT-MED

18ZT-MED

22ZT-MED

22ZT-MED

18

Type of dryer dMED35dMED

45dMED

45dMED

80dMED

100dMED

100dMED

145dMED

145

Number of receivers 2 2 2 2 2 2 2 2

Receiver volume (l) (each) 500 500 1000 1000 1500 1500 1500 1500

Part

Num

ber

8102

369

5 80

8102

369

5 81

8102

369

5 82

8102

369

5 85

8102

369

5 86

8102

369

5 87

8102

369

5 88

8102

369

5 89

HTM02-01 Medical Air 4 bar - ZT (Tooth) compressors- Variable Speed

Model Number

mA

IR-2

000-

TZV4

mA

IR-2

350-

TZV4

mA

IR-3

935-

QZV

4

mA

IR-4

860-

QZV

4

mA

IR-5

455-

QZV

4

mA

IR-6

000-

PZV4

Number of compressors 3 3 4 4 4 5

Type of compressor ZT-MED VSD 22ZT-MED VSD

22ZT-MED VSD

22ZT-MED VSD

22ZT-MED VSD

22ZT-MED VSD

22


80dMED

80dMED

100dMED

145dMED

145

Number of receivers 2 2 2 2 2 2

Receiver volume (l) (each) 1000 1000 1000 1500 1500 1500

Part

Num

ber

8102

369

5 24

8102

340

1 63

8102

340

1 64

8102

340

1 65

8102

340

1 66

8102

340

1 67

8102339943.0504/08/17Page 16 of 24


HTM02-01 Combined Medical & Surgical Air 7 bar - ZT (Tooth) compressors- Fixed Speed

Model Number

cAIR

-153

0-TZ

F7

cAIR

-214

2-TZ

F7

cAIR

-258

8-TZ

F7

cAIR

-344

0-Q

ZF7

cAIR

-489

6-Q

ZF7

cAIR

-517

6-Q

ZF7

cAIR

-600

0-PZ

F7

cAIR

-606

0-PZ

F7-3

cAIR

-866

8-PZ

F7

cAIR

-866

8-PZ

F7-3

Design flow (litres/minute) 1530 1806 2588 3440 4896 5176 6000 6060 8668 8668

Required compressor output * 1270 1778 2148 2856 4064 4296 4980 5030 6501 6501

Required receiver volume * 1401 1962 2371 2581 3672 3882 4500 4545 6501 6501

Number of compressors 3 3 3 4 4 4 5 5 5 5


18ZT-MED

22ZT-MED

15ZT-MED

22ZT-MED

22ZT-MED

18ZT-MED

18ZT-MED

22ZT-MED

22


35dMED

45dMED

65dMED

80dMED

100dMED

100dMED

100dMED

145dMED

145

Number of receivers 2 2 2 2 2 2 3 2 4 3

Receiver volume (l) (each) 1000 1000 1500 1500 2000 2000 1500 3000 2000 3000

Part

Num

ber

8102

339

9 51

8102

339

9 52

8102

339

9 53

8102

369

5 97

8102

339

9 56

8102

369

5 98

8102

339

9 57

8102

342

5 95

8102

339

9 58

8102

342

5 96

* Flow output based on a 50/50 split of medical and surgical air design flow (D.F) For examples on how to calculate the required design flow, compressor flow and receiver volume refer to earlier page, in line with HTM02-01 requirements and tables.

HTM02-01 Combined Medical & Surgical Air 7 bar - ZT (Tooth) compressors- Variable Speed

Model Number

cAIR

-274

0-TZ

V

cAIR

-400

0-Q

ZV7

cAIR

-489

5-Q

ZV7

cAIR

-533

5-Q

ZV7

cAIR

-548

0-Q

ZV7-

3

cAIR

-548

0-Q

ZV7

cAIR

-600

0-PZ

V7

cAIR

-800

0-PZ

V7

cAIR

-878

5-PZ

V7

cAIR

-878

5-PZ

V7-3

Design flow (litres/minute) 2740 4000 4896 5333 5480 5480 6000 8000 8787 8787

Required compressor output * 2274 3320 4064 4427 4548 4548 4500 6000 6590 6590

Required receiver volume * 2510 3000 3672 4000 4110 4110 4500 6000 6590 6590


Type of compressor ZT-MED VSD 22ZT-MED VSD 22

ZT-MED VSD 22

ZT-MED VSD 22

ZT-MED VSD 22

ZT-MED VSD 22

ZT-MED VSD 22

ZT-MED VSD 22

ZT-MED VSD 22

ZT-MED VSD 22


80dMED

80dMED

100dMED

100dMED

100dMED

145dMED

145dMED

145dMED

145



Part

Num

ber

8102

342

5 60

8102

342

5 61

8102

342

5 62

8102

342

5 63

8102

342

5 64

8102

342

5 65

8102

342

5 66

8102

342

5 67

8102

342

5 68

8102

342

5 69


8102339943.0504/08/17Page 17 of 24


HTM2022 Medical Air 4 bar - ZT (Tooth) compressors- Fixed Speed

Model Number

mA

IR-1

720-

DZF

4

mA

IR-2

000-

DZF

4

mA

IR-2

190-

DZF

4

mA

IR-3

935-

TZF4

mA

IR-4

380-

TZF4

mA

IR-4

860-

TZF4

mA

IR-5

455-

TZF4

mA

IR-6

000-

QZF

4

Number of compressors 2 2 2 3 3 3 3 4


18ZT-MED

18ZT-MED

18ZT-MED

18ZT-MED

22ZT-MED

22ZT-MED

18


45dMED

45dMED

80dMED

100dMED

100dMED

145dMED

145

Number of receivers 2 2 2 2 2 2 2 2

Receiver volume (l) (each) 500 500 1000 1000 1500 1500 1500 1500

Part

Num

ber

8102

368

9 20

8102

368

9 21

8102

368

9 22

8102

368

9 25

8102

368

9 26

8102

368

9 27

8102

368

9 28

8102

368

9 29

HTM2022 Medical Air 4 bar - ZT (Tooth) compressors- Variable Speed

Model Number

mA

IR-2

000-

DZV

4

mA

IR -3

935-

TZV4

mA

IR -4

860-

TZV4

mA

IR -5

455-

TZV4

mA

IR-6

000-

QZV

4

Number of compressors 2 3 3 3 4

Type of compressor ZT-MED VSD 22ZT-MED VSD

22ZT-MED VSD

22ZT-MED VSD

22ZT-MED VSD

22


80dMED

100dMED

145dMED

145

Number of receivers 2 2 2 2 2

Receiver volume (l) (each) 500 1000 1500 1500 1500

Part

Num

ber

8102

342

3 72

8102

342

3 75

8102

342

3 76

8102

342

3 77

8102

342

3 78

8102339943.0504/08/17Page 18 of 24


HTM2022 Combined Medical & Surgical Air 7 bar - ZT (Tooth) compressors- Fixed Speed

Model Number

cAIR

-153

0-D

ZF7

cAIR

-180

6-D

ZF7

cAIR

-200

0-D

ZF7

cAIR

-214

0-D

ZF7

cAIR

-214

8-D

ZF7

cAIR

-285

6-TZ

F7

cAIR

-361

2-TZ

F7

cAIR

-400

0-TZ

F7

cAIR

-457

2-TZ

F7-3

cAIR

-457

2-TZ

F7


Type of compressor

ZT-MED 15

ZT-MED 18

ZT-MED 22

ZT-MED 22

ZT-MED 22

ZT-MED 15

ZT-MED 18

ZT-MED 22

ZT-MED 22

ZT-MED 22


35dMED

35dMED

35dMED

45dMED

65dMED

65dMED

80dMED

80dMED

80



Part

Num

ber

8102

339

9 90

8102

339

9 91

8102

342

0 87

8102

369

6 36

8102

339

9 92

8102

339

9 93

8102

339

9 94

8102

342

0 88

8102

342

2 79

8102

339

9 95

Model Number

cAIR

-541

2-Q

ZF7-

3

cAIR

-541

2-Q

ZF7

cAIR

-600

0-Q

ZF7-

3

cAIR

-600

0-Q

ZF7

cAIR

-650

1-Q

ZF7

cAIR

-708

3-PZ

F7

cAIR

-800

0-PZ

F7

cAIR

-878

7-PZ

F7

cAIR

-878

7-PZ

F7-3

Number of compressors 4 4 4 4 4 5 5 5 5

Type of compressor

ZT-MED 18

ZT-MED 18

ZT-MED 22

ZT-MED 22

ZT-MED 22

ZT-MED 18

ZT-MED 22

ZT-MED 22

ZT-MED 22


100dMED

100dMED

100dMED

145dMED

145dMED

145dMED

145dMED

145

Number of receivers 1 2 1 2 2 2 2 3 2

Receiver volume (l) (each) 3000 1500 3000 1500 2000 2000 2000 1500 3000

Part

Num

ber

8102

342

2 98

8102

339

9 96

8102

342

2 99

8102

339

9 97

8102

339

9 98

8102

339

9 99

8102

342

6 18

8102

340

0 00

8102

342

0 89

8102339943.0504/08/17Page 19 of 24


HTM2022 Combined Medical & Surgical Air 7 bar - ZT (Tooth) compressors- Variable Speed

Model Number

cAIR

-200

0-D

ZV7

cAIR

-214

0-D

ZV7

cAIR

-227

5-D

ZV7

cAIR

-482

5-TZ

V7

cAIR

-600

0-Q

ZV7

cAIR

-688

0-Q

ZV7

cAIR

-800

0-PZ

V7

cAIR

-878

5-PZ

V7-3

cAIR

-878

5-PZ

V7


Type of compressor

ZT-MED VSD 22

ZT-MED VSD 22

ZT-MED VSD 22

ZT-MED VSD 22

ZT-MED VSD 22

ZT-MED VSD 22

ZT-MED VSD 22

ZT-MED VSD 22

ZT-MED VSD 22


35dMED

45dMED

45dMED

100dMED

145dMED

145dMED

145dMED

145



Part

Num

ber

8102

369

0 14

8102

369

0 15

8102

369

0 16

8102

369

0 20

8102

369

0 21

8102

369

0 22

8102

369

0 23

8102

369

0 24

8102

369

0 25

8102339943.0504/08/17Page 20 of 24


HTM02-01 Combined Medical & Surgical Air 7 bar - SF (Scroll) compressors- Fixed Speed

Model Number

cAIR

-412

-TSF

7

cAIR

-424

-TSF

7

cAIR

-788

-TSF

7

cAIR

-947

-TSF

7

cAIR

-109

2-Q

SF7

cAIR

-130

8-Q

SF7

cAIR

-130

8-TS

F7

cAIR

-137

3-TS

F7

cAIR

-169

2-TS

F7

cAIR

-171

3-Q

SF7

cAIR

-199

5-PS

F7

cAIR

-214

2-Q

SF7

Design flow (litres/minute) 412 409 788 947 1092 1308 1308 1373 1692 1713 1995 2142

Required compressor output * 274 272 524 630 906 1086 1086 1140 1404 1422 1656 1788

Required receiver volume * 515 530 722 868 1000 1199 1199 1258 1269 1285 1496 1607

Number of compressors 3 3 3 3 4 4 3 3 3 4 5 4

Type of compressor

SF-MED 4

SF-MED 6

SF-MED 8

SF-MED 11

SF-MED 8

SF-MED 8

SF-MED 15

SF-MED 17

SF-MED 22

SF-MED 11

SF-MED 8

SF-MED 15


7dMED

15dMED

25dMED

25dMED

25dMED

25dMED

25dMED

35dMED

35dMED

35dMED

35

Number of receivers 1 1 2 2 2 2 2 2 2 2 2 2

Receiver volume (l) (each) 1000 1000 1000 500 500 500 500 1000 1000 1000 1000 1000

Part

Num

ber

8102

339

9 67

8102

342

5 93

8102

339

9 68

8102

339

9 69

8102

369

5 91

8102

369

5 92

8102

340

0 79

8102

339

9 70

8102

339

9 71

8102

369

5 93

8102

369

5 94

8102

341

9 19

Model Number

cAIR

-256

6-PS

F7

cAIR

-258

1-Q

SF7

cAIR

-338

3-Q

SF7

cAIR

-386

0-PS

F7

cAIR

-405

5-PS

F7

cAIR

-506

7-PS

F7

cAIR

-600

0-H

SF7

cAIR

-606

0-H

SF7

cAIR

-730

0-H

SF7

Design flow (litres/minute) 2566 2581 3383 3860 4055 5067 6000 6060 7300

Required compressor output * 2130 2142 2808 3204 3366 4206 4500 4500 5475

Required receiver volume * 1925 1936 2537 2895 3042 3801 4500 4500 5475


Type of compressor

SF-MED 11

SF-MED 15

SF-MED 22

SF-MED 15

SF-MED 17

SF-MED 22

SF-MED 17

SF-MED 17

SF-MED 22


45dMED

65dMED

80dMED

80dMED

100dMED

100dMED

100dMED

145



Part

Num

ber

8102

369

5 95

8102

342

4 94

8102

339

9 74

8102

342

5 94

8102

339

9 75

8102

339

9 76

8102

342

4 95

8102

369

5 96

8102

339

9 77


8102339943.0504/08/17Page 21 of 24


HTM2022 Combined Medical & Surgical Air 7 bar - SF (Scroll) compressors- Fixed Speed

Model Number

cAIR

-340

-DSF

7

cAIR

-530

-DSF

7

cAIR

-752

-DSF

7

cAIR

-108

6-D

SF7

cAIR

-124

0-D

SF7

cAIR

-151

2-D

SF7

cAIR

-153

0-TS

F7

cAIR

-200

0-TS

F7

cAIR

-214

2-TS

F7

cAIR

-245

0-TS

F7

cAIR

-331

2-Q

SF7

cAIR

-347

4-Q

SF7

Number of compressors 2 2 2 2 2 2 3 3 3 3 4 4

Type of compressor

SF-MED 6

SF-MED 8

SF-MED 11

SF-MED 15

SF-MED 17

SF-MED 22

SF-MED 11

SF-MED 15

SF-MED 15

SF-MED 17

SF-MED 15

SF-MED 17


7dMED

25dMED

25dMED

25dMED

25dMED

25dMED

35dMED

35dMED

35dMED

65dMED

65

Number of receivers 1 1 1 1 1 1 1 1 1 1 1 1

Receiver volume (l) (each) 250 500 500 1000 1000 1000 1000 1000 1500 1500 2000 2000

Part

Num

ber

8102

340

0 89

8102

340

0 01

8102

340

0 02

8102

340

0 03

8102

341

7 46

8102

340

0 04

8102

342

2 77

8102

342

2 78

8102

341

7 47

8102

340

0 05

8102

341

7 48

8102

340

0 07

Model Number

cAIR

-448

2-Q

SF7-

3

cAIR

-456

0-PS

F7-3

cAIR

-477

6-PS

F7-3

cAIR

-598

8-PS

F7

cAIR

-591

0-H

SF7

cAIR

-725

7-H

SF7

Number of compressors 4 5 5 5 6 6

Type of compressor

SF-MED 22

SF-MED 15

SF-MED 17

SF-MED 22

SF-MED 17

SF-MED 22


80dMED

80dMED

100dMED

100dMED

145

Number of receivers 1 1 1 2 2 2

Receiver volume (l) (each) 3000 3000 3000 1500 1500 2000

Part

Num

ber

8102

340

0 08

8102

342

4 07

8102

342

4 08

8102

340

0 10

8102

342

4 09

8102

340

0 11

8102339943.0504/08/17Page 22 of 24


HTM02-01 Combined Medical & Surgical Air 7 bar - LF (Piston) compressors- Fixed Speed

Model Number

cAIR

400

TLF

7

cAIR

-770

-TLF

7

cAIR

-990

-TLF

7

cAIR

-107

5-Q

LF7

cAIR

-126

5-Q

LF7

cAIR

-153

0-Q

LF7

cAIR

-178

6-Q

LF7

cAIR

-193

0-PL

F7

cAIR

-214

2-PL

F7

Design flow (litres/minute) 400 770 990 1075 1265 1530 1786 1930 2142

Required compressor output * 266 512 660 714 1050 1270 1482 1602 1778

Required receiver volume * 500 705 909 983 1159 1404 1636 1768 1607


Type of compressor LF-MED 5LF-MED

7LF-MED

10LF-MED

5LF-MED

7LF-MED

10LF-MED

10LF-MED

7LF-MED

10


15dMED

25dMED

25dMED

25dMED

25dMED

35dMED

35dMED

35



Part

Num

ber

8102

339

9 44

8102

339

9 45

8102

369

5 99

8102

339

9 46

8102

342

5 97

8102

339

9 47

8102

342

5 98

8102

339

9 48

8102

339

9 49

Model Number

cAIR

-266

5-PL

F7

cAIR

-267

5-PL

F7

cAIR

-357

1-H

LF7

Design flow (litres/minute) 2665 2675 3571

Required compressor output * 2213 2213 2964

Required receiver volume * 2000 2006 2678

Number of compressors 5 5 6


10LF-MED

10


65dMED

65

Number of receivers 2 2 2

Receiver volume (l) (each) 1000 1500 1500

Part

Num

ber

8102

342

5 99

8102

369

6 00

8102

368

91 9


8102339943.0504/08/17Page 23 of 24


HTM2022 Combined Medical & Surgical Air 7 bar - LF (Piston) compressors- Fixed Speed

Model Number

cAIR

-412

-DLF

7

cAIR

-500

-DLF

7

cAIR

-782

-DLF

7

cAIR

-100

0-TL

F7

cAIR

-105

0-TL

F7

cAIR

-120

6-Q

LF7

cAIR

-153

0-TL

F7

cAIR

-160

2-Q

LF7

cAIR

-207

0-PL

F7

cAIR

-222

0-Q

LF7

cAIR

-389

4-H

LF7

Number of compressors 2 2 2 3 3 4 3 4 5 4 6


7LF-MED

10LF-MED

7LF-MED

7LF-MED

5LF-MED

10LF-MED

7LF-MED

7LF-MED

10LF-MED

10


15dMED

15dMED

25dMED

25dMED

25dMED

35dMED

35dMED

45dMED

45dMED

65

Number of receivers 1 1 1 1 1 1 1 1 1 1 1

Receiver volume (l) (each) 250 250 500 500 1000 1000 1000 1000 1500 1500 2000

Part

Num

ber

8102

339

9 59

8102

339

9 60

8102

339

9 61

8102

339

9 62

8102

342

3 44

8102

339

9 63

8102

342

3 45

8102

339

9 64

8102

342

3 46

8102

339

9 65

8102

339

9 66

In an effort to continuously improve our products, the right is reserved to change the specification of the items described herein at any time. Please contact us for further information and up to date specifications.

8102339943.0504/08/17Page 24 of 24

Atlas Copco Ltd. trading as Atlas Copco MedicalUnit 18 Nuffield Way, Abingdon, Oxfordshire, UK OX14 1RLwww.beaconmedaes.com 0088

ISO7396-1 Combined Medical & Surgical Air 8 bar - AQ (Water injected screw) compressors- Variable Speed Drive

Model Number

cAIR

153

0-TA

V8

cAIR

214

2-TA

V8

cAIR

334

2-TA

V8

cAIR

489

6-Q

AV8

cAIR

606

0-Q

AV8

cAIR

840

3-PA

V8

cAIR

878

7-PA

V8

Number of compressors 3 3 3 4 4 5 5

Type of compressor AQ-MED VSD15AQ-MED VSD

18AQ-MED VSD

30AQ-MED VSD

22AQ-MED VSD

30AQ-MED VSD

22AQ-MED VSD

30


35dMED

65dMED

80dMED

100dMED

145dMED

145

Number of receivers 2 2 2 3 3 3 3

Receiver volume (l) (each) 500 1000 1000 1000 1500 1500 1500

Part

Num

ber

8102

339

9 78

8102

339

9 79

8102

339

9 82

8102

339

9 83

8102

340

0 16

8102

339

9 84

8102

340

0 17

ISO7396-1 Combined Medical & Surgical Air 11 bar - AQ (Water injected screw) compressors- Variable Speed Drive

Model Number

cAIR

175

5-TA

V11

cAIR

246

0-TA

V11

cAIR

549

6-Q

AV1

1

cAIR

696

0-PA

V11

cAIR

788

7-PA

V11

cAIR

933

9-H

AV1

1

cAIR

100

92-H

AV1

1

Design flow (litres/minute) 1755 2460 5496 6960 7887 9339 10092

Number of compressors 3 3 4 5 5 6 6

Type of compressor AQ-MED VSD18AQ-MED VSD

22AQ-MED VSD

30AQ-MED VSD

22AQ-MED VSD

30AQ-MED VSD

22AQ-MED VSD

30


35dMED

80dMED

100dMED

145dMED

145dMED

145

Number of receivers 2 2 3 3 3 3 3

Receiver volume (l) (each) 500 1000 1000 1500 1500 2000 2000

Part

Num

ber

8102

339

9 85

8102

339

9 86

8102

340

0 12

8102

339

9 89

8102

340

0 13

8102

340

0 14

8102

340

0 15

mair oil free medical air plant systems – en iso 7396-1/htm 02 … · 2019. 4. 18. ·...

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