lecture 03.08 (1) introdn to process selection.docx

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    L.APPEENIWIITAUNIVERSITY OF TECHNOLOGY

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    Process Selection in wastewater treatment

    Nairobi, 03/08/2009

    Technology Selection

    Aspects to be considered for selection of technologies

    for wastewater treatment

    Economical

    Technical

    Ecological

    Social

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    Process Selection in wastewater treatment

    Nairobi, 03/08/2009

    Pre-initial questions

    Is wastewater treatment a priority inprotecting public or environmental health?

    Can pollution be minimised by recoverytechnologies or public awareness?

    Is treatment most feasible at centralised ordecentralised facilities?

    Can the intrinsic value of resources in

    domestic sewage be recovered by reuse?

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    Process Selection in wastewater treatment

    Nairobi, 03/08/2009

    Key factors for process selection

    Wastewater production rate The characteristics of the sewer system (combined,

    separate, small-bore)

    The sources of wastewater (domestic, industrial,

    stormwater, infiltration) The future opportunities to minimise pollution loads

    The discharge standards for treated effluents

    The availability of local skills for design, constructionand O&M

    Environmental conditions such as land availability,geography and climate

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    Process Selection in wastewater treatment

    Nairobi, 03/08/2009

    Technology Selection

    Wastewater Source Treatment Objectives

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    Process Selection in wastewater treatment

    Nairobi, 03/08/2009

    Source characteristics

    Wastewater Flow Production

    daily min, average, max flow

    temporal variations

    Wastewater Pollutantsclass (matter)

    quantity (concentration)

    Location

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    Process Selection in wastewater treatment

    Nairobi, 03/08/2009

    Wastewater flows

    Domestic wastewaterproduction depends on

    water supply service

    climatewater availability

    Industrial wastewaterproduction depends on

    cooling

    processingcleaning

    transportation products

    technological operations

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    Process Selection in wastewater treatment

    Nairobi, 03/08/2009

    Wastewater ingredientsMajor classes of wastewater contaminants

    source: Metcalf & Eddy Inc., 2003

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    Process Selection in wastewater treatment

    Nairobi, 03/08/2009

    Groups of pollutants

    Group of pollutants

    Toxic

    compoundsSuspended

    Solids

    Organic

    matter

    Inorganic

    matter

    Pathogens

    microorganisms

    Coarse Fine BiodegradableNon-

    biodegradable

    Heavy

    Metals

    Nitrogen &

    PhosphorousDissolved

    Easy Hard Dissolved Emulsions

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    Process Selection in wastewater treatment

    Nairobi, 03/08/2009

    Treatment objectives

    Effluent quality

    public health protection

    preservation of the oxygen content in the water

    prevention of eutrophication

    prevention of sedimentation

    preventing toxic compounds from entering the

    food chainspromotion of water reuse

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    Process Selection in wastewater treatment

    Nairobi, 03/08/2009

    Effluent standardsTypical treated effluent standards

    source: Ayers and Westcot, 1985; WHO, 1989

    *SAR Sodium adsorption ratio

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    Process Selection in wastewater treatment

    Nairobi, 03/08/2009

    Levels of wastewater treatment

    Classification of common wastewater treatment processes

    after S. Veenstra, G.J. Alaerts and M. Bijlsma, WHO/UNEP, 1997

    * UASB - Upflow Anaerobic Sludge Blanket

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    Process Selection in wastewater treatment

    Nairobi, 03/08/2009

    Process Selection Criteria

    Process applicability

    Applicable flow range and flow variations

    Average, or typical, efficiency and performance

    Land availability (occupation space)

    Chemical requirements

    Inhibiting constituents

    Energy consumptions

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    Process Selection in wastewater treatment

    Nairobi, 03/08/2009

    Selection criteria

    Reliability of the technology

    Institutional manageability

    Financial sustainability

    Regulatory determinants

    Climatic constrains

    Compatibility

    Adaptability

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    Process Selection in wastewater treatment

    Nairobi, 03/08/2009

    Reliability

    PPrroovviiddeeaacccceeppttaabblleeeefffflluueennttuunnddeerruunnuussuuaallccoonnddiittiioonnss::./changing in wastewater characteristics

    occasional illegal discharge

    variation in flow and concentrations

    high or low temperatures

    ./troubles in operations

    power failure

    pump failure

    poor maintenance0 Easy repair and restarting

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    Process Selection in wastewater treatment

    Nairobi, 03/08/2009

    Institutional manageability

    Personal requirements

    availability of professionals of appropriate level of

    skills

    providing of necessary trainingTechnical expertise

    access to a local network of research for scientific

    support

    good quality laboratories

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    Process Selection in wastewater treatment

    Nairobi, 03/08/2009

    Financial Factor

    Capital costs Operation and

    maintenance costs

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    Process Selection in wastewater treatment

    Nairobi, 03/08/2009

    Capital costs

    Land acquisition

    Legal fees

    Permitting

    Administrative costs

    Engineering costs

    Construction costs

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    Process Selection in wastewater treatment

    Nairobi, 03/08/2009

    Operation and maintenance

    Operation and maintenance requires:

    Careful exhaustive planning

    Qualified and trained staff devoted to its assignment

    An extensive and operational system providing spare

    parts and O&M utilities A maintenance and repair schedule, crew and facility

    A management atmosphere that aims at ensuring areliable service with a minimum of interruptions

    A substantial annual budget that is uniquely devotedto O&M and service improvement

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    Process Selection in wastewater treatment

    Nairobi, 03/08/2009

    Operation and maintenance costs

    Operator salaries, benefits and training

    Energy use

    Treatment or disposal of sludge

    Equipment repair and replacement

    Laboratory analysis

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    Process Selection in wastewater treatment

    Nairobi, 03/08/2009

    Total costs of treatment

    Typical total unit costs for wastewater treatment

    Total unit cost

    (investment plus

    running costs)

    US$ per m3

    Removal, %

    Preliminary

    Primary

    treatment

    Secondary

    treatment

    Tertiary

    treatment

    based on experiencegained in EU and USA

    (after Somlyody, 1993)

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    Process Selection in wastewater treatment

    Nairobi, 03/08/2009

    Regulatory Factors

    Effluent quality requirements for surface water discharge

    Effluent disposal requirements for land treatment

    Requirements governing the disposal of residuals for disposal of sludge resulting from treatment

    Operator certification requirements for operators of wastewater treatment facilities

    Local/regional restrictions special requirements of local origin

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    Process Selection in wastewater treatment

    Nairobi, 03/08/2009

    Climate

    Humidity

    Precipitation

    Evaporation rates

    Seasonal variations

    Average annual temperatures

    Probability of flooding or elevated groundwater

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    Process Selection in wastewater treatment

    Nairobi, 03/08/2009

    Removal of suspended solids

    Coarse, mediocre Fine, colloidal

    Grit removal

    Screening

    SSeeddiimmeennttaattiioonn

    FFlloottaattiioonn

    Coagulation

    Flocculation

    Depth Filtration

    Surface Filtration

    Membrane Filtration

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    Process Selection in wastewater treatment

    Nairobi, 03/08/2009

    Sedimentation aspects

    The design of the settling tank is based on

    several factors:

    influent TSS concentration

    effluent TSS concentration

    surface loading

    detention time

    sludge generation

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    Process Selection in wastewater treatment

    Nairobi, 03/08/2009

    Flotation

    Advantage Disadvantage

    + Grease and light solids to the top

    and grit and heavy solids settling

    to the bottom are all removed in

    one unit

    + Decreased space requirements and

    tank size due to high overflow rate

    and short detention period

    + Odour nuisance is minimized

    because of presence of dissolved

    oxygen in the effluent

    - Higher capital costs tanks to

    additional equipment

    - Less efficiency of removal

    - The pressure type has highpower requirements, which

    increase operating costs

    - The vacuum type requires a

    relatively expensive airtight

    structure

    - More skilled maintenance is

    required

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    Process Selection in wastewater treatment

    Nairobi, 03/08/2009

    Primary treatment

    Remove: sand

    grit

    fibers,

    floating objects

    suspended particles Efficiency:

    Physicochemical processesis applied for enhance removal efficiency

    adjust the pH

    remove any toxic or

    inhibitory compounds

    approximately 50-75 per cent of suspended matter

    30-50 % of BOD

    15-25 % of Kjeldahl-N and total P

    Moderate cost

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    Process Selection in wastewater treatment

    Nairobi, 03/08/2009

    Removal of organic dissolved solids

    Biodegradable Non-biodegradable Lagoons

    Activated Sludge Treatment

    Aeration

    Wet Combustion Oxidation Ditch

    Trickling Filtration

    Anaerobic Digestion

    Rotated Biological Contactors Ozonation

    Adsorption (Carbon)

    Reverse Osmosis

    Chemical Precipitation

    Chemical Oxidation Electrodialysis

    Distillation

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    Process Selection in wastewater treatment

    Nairobi, 03/08/2009

    Secondary treatment

    Classification of secondary treatment technology:

    source: S. Veenstra, G.J. Alaerts and M. Bijlsma, WHO/UNEP, 1997

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    Process Selection in wastewater treatment

    Nairobi, 03/08/2009

    Anaerobic treatment

    Advantage Disadvantage

    + Low sludge production

    + Effective for concentrated

    sewage of organic contaminants

    + Processing at high hydraulic

    loading rate

    + Reliability of power supply

    + Effluent have higher potential

    for reuse (contains N,P,K)+ Local potential for selling biogas

    - Low removal efficiency

    - Effective only at high

    sewage temperature

    - Applicable only for highly

    biodegradable contaminants

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    Process Selection in wastewater treatment

    Nairobi, 03/08/2009

    Aerobic treatment

    Mechanised Non-mechanised Use equipment to accelerate

    the conversion process

    High removal efficiency of

    biodegradable contaminants Need for disinfection

    increase treatment cost and

    operational complexity

    Requirement of skilledpersonnel for regular supply

    o Low cost

    o High land requirement

    o Less removal efficiency

    o Longer retention time

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    Process Selection in wastewater treatment

    Nairobi, 03/08/2009

    Bio-film and suspended growth processes

    Comparative analysis of the performance of the trickling filter andthe activated sludge process for secondary wastewater treatment

    (not including BOD removal in primary treatment steps)

    Bio-film based Suspended growth

    source: S. Veenstra, G.J. Alaerts and M. Bijlsma, WHO/UNEP, 1997

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    Process Selection in wastewater treatment

    Nairobi, 03/08/2009

    Removal of inorganic dissolved solids

    Evaporation

    Dialysis

    Electroflotation

    Electrodialysis Ion Exchange

    Reverse Osmosis

    Chemical Precipitation

    Distillation

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    Process Selection in wastewater treatment

    Nairobi, 03/08/2009

    Examples of physicochemical processes

    Chemical oxidation with, for example, O2, O3 or Cl2(cyanide removal and oxidation of refractory organiccompounds).

    Chemical reduction (for example, H2S assisted conversion

    of Cr (VI) into Cr (III)). Desorption (stripping) (NH3 and odorous gas removal).

    Adsorption on activated carbon (removal of refractoryorganics and heavy metals).

    Ultra- and micro-filtration (separation of colloidal anddissolved compounds).

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    Process Selection in wastewater treatment

    Nairobi, 03/08/2009

    Physicochemical treatment

    Advantage Disadvantage

    + Compact technology

    with low area needs

    + Good removal ofmicro-pollutants and P

    + Fast start-up

    + Insensitivity to toxiccompounds

    - Chemical dosing islabour intensive due

    to fluctuating sewageload and composition

    - Generation ofchemical sludges

    - High unit cost per m3

    of water treated

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    Process Selection in wastewater treatment

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    Membrane Filtration

    Application Limitation

    + Relative small volume ofprimarily twocontaminants

    + One component is quitevaluable

    + Components are enoughdifferent in molecular s

    + Non-corrosive tomembranes

    - Life of membrane

    - Loss in flux rate

    - Small amount of effluent- Limited type of materials

    which can be removed

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    Process Selection in wastewater treatment

    Nairobi, 03/08/2009

    Evaporation

    Application Limitation

    + High solids content

    + Non-corrosive and

    non-scale-formingwaste

    + Inexpensive source of

    heating is available

    - Requires source ofenergy input

    - Wastewater should bevery high in solidscontent

    f

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    Process Selection in wastewater treatment

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    References

    Water Pollution Control A Guide to the Use of Water QualityManagement Principles, 1997 WHO/UNEP Chapter 3 Technology Selection, S. Veenstra, G.J. Alaerts and M. Bijlsma

    Planning and Management of Lakes and Reservoirs: AnIntegrated Approach to Eutrophication, 2001,John M. Melack(Editor)

    Wastewater Engineering: treatment and reuse, 2003, Metcalf &Eddy, Inc. 4th ed., editors: Tchobanoglous, G., Burton F.L.,Stensel H.D

    Industrial and hazardous waste treatment, 1991, EnvironmentalEngineering Series, Van Nostrand Reihold, New York,Nemerow,N.L., Dasgupta, A.

    Water and Wastewater Technology, 1998, Prentice Hall IndiaPrivate Ltd. 3rd ed.,Hammer, M.J., Hammer, M.J., Jr.

    Introduction to Environmental Management, 1988, Elsevier,Amsterdam, The Netherlands, Hansen, S.J. and S.E. Jorgensen.