l22-233 rev 0 cover

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L22-238 Rev 2 (10/ 12) Technical Service and Exploded Parts For Electric Fryers Covering Models SEH50 Full and Split Pitco Frialator, Inc., P.O. Box 501, Jct I-89 & I-93 Concord, NH 03302-0501 • 509 Route 3A, Bow, NH 03304 • (603) 225-6684 • FAX (603) 225-8497 www.pitco.com FRANCAIS US CAN GB

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Page 1: L22-233 Rev 0 cover

L22-238 Rev 2 (10/12)

Technical Service and Exploded PartsFor Electric FryersCovering Models

SEH50 Full and Split

Pitco Frialator, Inc., P.O. Box 501, Jct I-89 & I-93 Concord, NH 03302-0501 • 509 Route 3A, Bow, NH 03304 • (603) 225-6684 • FAX (603) 225-8497 www.pitco.com

FRA

NC

AIS

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TO THE PURCHASER, OWNER AND STORE MANAGERPlease review these warnings prior to posting them in a prominent location for reference.

L20-303 Rev 2. (10/12)2

WARNINGDO NOT store or use gasoline or other flammablevapors and liquids in the vicinity of this or any otherappliance.

WARNINGImproper installation, alteration, service ormaintenance can cause property damage, injury ordeath. Read the installation, operating andmaintenance instructions thoroughly before installingor servicing this appliance.

WARNINGInstallation, maintenance and repairs should beperformed by a Pitco Authorized Service and Parts(ASAP) company technician or other qualifiedpersonnel. Installation, maintenance or repairs byunauthorized and unqualified personnel will void thewarranty.

WARNINGInstallation and all connections must be madeaccording to national and local regulations and codesin force.

WARNINGA country approved all pole circuit breaker with aminimum open contact gap of 3mm must be used forproper installation. (CE countries)

WARNINGDuring the warranty period if a customer elects to use anon-original part or modifies an original part purchasedfrom Pitco and/or its Authorized Service and Parts(ASAP) companies, this warranty will be void. Inaddition, Pitco and its affiliates will not be liable for anyclaims, damages or expenses incurred by the customerwhich arises directly or indirectly, in whole or in part,due to the installation of any modified part and/orreceived from an unauthorized service center.

WARNINGThis appliance, when installed, must be electricallygrounded in accordance with local codes, or in theabsence of local codes, with the National ElectricalCode, ANSI/NFPA 70, or the Canadian Electrical Code,CSA C22.2, as applicable.

WARNINGDO NOT alter or remove structural material on theappliance to facilitate storage or for any other reason.

WARNINGThis appliance is intended for professional use onlyand should be operated by fully trained and qualifiedpersonnel.

WARNINGDO NOT use the electrical cord as a leash to move theappliance. Series injury and appliance damage canoccur.

WARNINGIf the supplied power cord or receptacle is damaged, itmust be replaced by a Pitco Authorized Service andParts (ASAP) company technician, or a similarlyqualified person in order to avoid a hazard.

WARNINGThe power supply must be disconnected beforeservicing, maintaining or cleaning this appliance.

WARNINGThe appliance is NOT jet stream approved. DO NOTclean the appliance with a water jet.

WARNINGDO NOT attempt to move this appliance or transfer hotliquids from one container to another when the unit isat operating temperature or filled with hot liquids.Serious personal injury could result if skin comes incontact with the hot surfaces or liquids.

WARNINGDO NOT sit or stand on this appliance. The appliance’stop panel, filter pan, filter carriage, pan cover is not astep. Serious injury could result from slipping, fallingor contact with hot liquids.

WARNINGNEVER use the appliance as a step for cleaning oraccessing the ventilation hood. Serious injury couldresult from slips, trips or from contacting hot liquids.

WARNINGThe filter pan should be dry and free of water dropletsprior to use. Serious injury could result from hot steamvapors when hot oil/shortening mixes with water.

WARNINGDO NOT overfill filter pan with hot oil/shortening. Donot leave appliance unattended while draining orrefilling with oil/shortening. Over filling the appliancecan cause serious injuries and damage the appliance.

WARNINGThe contents of the crumb catch and/or filter pan ofany filter system must be emptied into a fireproofcontainer at the end of each day. Some food particlescan spontaneously combust if left soaking in certaintypes of oil or shortening.

WARNINGCompletely shut the appliance down when theoil/shortening is being drained from the appliance. Thiswill prevent the appliance from heating up during thedraining and filling process. Serious injury andappliance damage can occur.

WARNINGThis appliance is intended for indoor use only.

WARNINGDO NOT operate appliance unless all panels andaccess covers are attached correctly.

WARNINGIt is recommended that this appliance be inspected bya qualified service technician for proper performanceand operation on a yearly basis

WARNINGThis appliance is designed to operate on a specificvoltage. This information can be found on the dataplate located on the rear of the appliance

.

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L22-238 Rev 2 (10/12)

Table of Contents

How Does It Work? ........................................................... 4

Component Troubleshooting.............................................. 4

Temperature Probe Resistance Chart ................................. 4

Basic Trouble Shooting ...................................................... 6

Relay Board Component Explanation ................................ 8

Reserved for Ladder Diagram ............................................ 11

Reserved for Schematics.................................................... 12-25

Basic Parts List ................................................................... 27

Exploded Drawings ............................................................ 28-37

Element and Tank Components ......................................... 28

Pump Box and Drain Manifold........................................... 30

Main Entrance Box ............................................................. 32

Pump Assembly and Filter Pan .......................................... 34

Wire Harness’ ..................................................................... 36

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4L22-238 Rev 2 (10/12)

Chapter 1: HOW DOES IT WORK?

The SEH 50 fryer components function in specificorder of operation. Knowing and understanding thesequence of fryer and components operation will enableyou to diagnose equipment failure more accurately.

Heating System

Power to the machine is turned ON:• If Fuse F1 on the Relay board is good, the A.C.

light will illuminate. The computer is supplied with24VAC and, if the drain valve handle is closed, theproximity switch will supply 24 VAC to the DVI(drain valve interlock) Input at the computer.

• The computer is turned ON:• The side on relay will be energized, closing the

circuit and the S.O. light on the Relay Board willilluminate. If the hi limit is NOT tripped the safety(side on) contactor will energize.

• Computer calls for heat:• The 24 VDC "heat demand" relay will energize

supplying the heat demand contactor with 24 VACand the H.D. light on the Relay Board willilluminate. This will also supply the computer with aheat feedback signal.

Hi Limit System:

• If the hi limit trips, it causes the side on and heatdemand contactors to lose 24VAC supply and theheat feed back loses 24VAC. The computer willdisplay IGNITION FAILURE or HEAT FAIL.After the hi limit resets (unit cools to 375°F + 20°F)the computer will have to be turned off and backon for the unit to heat.

Filter System:

• Opening the RED return valve handle will close theproximity switch causing the "pump run" relay tobe energized. The pump motor will begin to run.Closing the return valve handle will de-energize therelay and the pump motor will stop running.

• The pump system is equipped with a circuit breakerwhich will de-energize the system and the heat tapein the event of overcurrent. The circuit breakerswitch must be in the ON position for the pump andheat tape to operate.

• The return piping system may be provided withoptional heat tape to prevent solidification of solidshortening. The heat tape is low wattage and is onconstantly to maintain liquid shortening in the line.

Optional Basket Lift:

• The basket lift is a self contained unit that requiresa 120, 208 or 240V supply. With most fryer con-figurations, the power is supplied from the entrancebox at the back of the fryer but some cofigurationswill require power direct from a wall outlet. Whenpower is supplied to basket lift assembly, the bas-kets will lift to the up position. The baskets willlower with a 24 VDC output from the controller.

Chapter 2: COMPONENTTROUBLESHOOTING:

Probe:

The resistance of the probe will change as the tem-perature changes. The resistance will decrease as thetemperature rises. The lower the temperature thegreater the resistance change will be per degree of tem-perature change, as the temperature approaches theworking range of the probe, the resistance change willbecome more linear.

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If the probe is suspect, check its resistance and the oil/airtemperature at which it was taken. Compare these valueson the chart below.If the probe returns an open circuit or 0 Ohms reading itshould be replaced. If the resistance varies more than 30Ohms when being checked between 325-375°F the probewill give a false temperature reading on the computer andshould be calibrated (up to 10°F) or replaced. However,it will continue to operate at a slightly higher or lower tem-perature.

Allow the oil to cool and check the probe resistance at alower temperature. As can be seen from the chart a greatervariation can be tolerated at a lower temperature.

Heat Demand Contactor:

The heat demand contactor has a 24VAC coil and willenergize when the correct voltage is supplied to the coil.When energized, the contacts will close, allowing currentto flow through the elements. The coil resistance is 192ohms out of circuit.

Hi Limit:

The hi - limit switch is a normally closed switch until thetemperature at the hi-limit bulb reaches 425°F ± 20°F.

WARNING!This test should be performed by a qualifiedtechnician only! Monitor the fryer closely. Thistest will cause the oil to heat past the normaloperating temperature and can cause damage tothe machine and its operator if care is not taken.

WARNING!This test will cause the elements to heatcontinuously. Remove test resistor when test iscomplete. Leaving the test resistor in the fryercould cause damage to equipment and/or personalinjury.

To test the hi-limit, use a 2kΩ - 5kΩ resistor to simulatea 230°F - 275°F temperature. This will cause theelements to heat continuously until the hi-limit trips or thefryer is turned off.

•If the fryer is equipped with a computer or digitalcontroller, plug the resistor in at connector J41behind the front panel.

•If the fryer is equipped with a solid statecontroller behind the door, plug the resistor in atconnector J43 behind the front panel.

If the switch does not trip between the prescribedlimits it is defective and should be replaced. Oncetripped, the switch cannot be reset until the oil hascooled to approximately 375°F + 20°F. If theswitch does not reset after oil has cooled it isdefective.Once the oil has cooled the hi-limit reset buttonmust be pressed to reset the hi-limit relay on CEand export units only.

Drain Valve & Return Valve Switches:

These switches are a magnetically operatedproximity switches. When the Drain Valve handle ismoved to the open position, the Actuator will moveaway from the switch causing the switch to open.When the Drain Valve is closed the switch willclose.

Opening the RED return valve handle will close theproximity switch causing the "pump on" relay to beenergized. The pump will begin to pump. Closingthe return valve handle will de-energize the relayand the pump will stop pumping. These switchescan also be checked with an Ohm meter. Thenormal gap between the Actuator and the Sensorswitch on the valve handle is 1/8" - 1/4" (3 - 6mm).

Transformer:

Transformers are multiple input voltage 24 volt outputvoltage and can be checked by reading the input andoutput voltages. A quick check for 24VAC can bedone at the relay board behind the computer. TheAC led will be lit if the F1 fuse is good and the boardis receiving 24VAC

Elements:

Each Element has three coils inside it, check all element

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coils out of circuit with an Ohm Meter, the resistanceshould correspond to the chart below, if the resistancevaries more than 5 Ohm the element will need to bechanged. Also check for continuity to ground on eachend of the suspect element, there should be no continuityto ground.

208 volt elements 18.5 Ohms220 volt elements 20.7 Ohms240 volt elements 24.6 Ohms

Safety (Side On) Contactor:

Check the coil with an Ohm Meter, the resistance shouldbe approximately 3 - 6 Ohms out of circuit. If it does nothave this resistance it should be changed.

Relay Board:

Note: J connectors are marked on the relay board.

•With 24 VAC supplied to pin #2 at connector J35 and agood F1 fuse, the relay board will have a 24 VAC outputat pin #2 on connectors J33 and J34 and the A.C. indi-cator will be illuminated.Note: If the fryer is equipped with a computer orsolid state digital, at connection J33 there will be ajumper from pin #2 to pin #10 to supply 24 VAC topin # 2 at connection J31 to supply the controllerwith 24VAC.•When the board receives a 24 VDC side on input at pin#7 on connectors J31 or J33, the S.O. indicator will illu-minate, the side on relay (S.O.) will energize and therewill be a 24 VAC output at pin #4 on connector J32.•When the board receives a 24 VDC heat demand inputat pin #6 on connectors J31 or J33, the H.D. indicatorwill illuminate, the heat demand relay (H.D.) will energizeand there will be continuity between pin #1 and pin #2 atconnector J32.

Computer Control:

Note: All controller test points are at connector P/J1 (clos-est connector to the controller).

•With 24 VAC supplied to pin #1(24VAC supply) andpin # 5(24VAC input from DVI), the display should read"OFF".•With the controller turned on, there will be a 24 VDCoutput at pin #9 (side on).

•When the controller calls for heat, there will be a 24 VDCoutput at pin #8 (heat demand) and a 24 VAC input at pin#6 (heat feed back). If the controller does not receive the24 VAC input at pin #6 in approximately 90 seconds, thecontroller will display "HEAT FAIL" or "IGNITION FAIL-URE". This would indicate a break in the heat demand orheat feed back circuit.

1. Check the hi-limit switch (is it open or tripped).2. Check the ignition module (sensing pilot flame,locked out, 24 VAC at MV terminal).3. Check the heat demand relay (H.D.) on the relayboard (is heat demand relay energized, continuitythrough COM and NO contacts).

•If display reads "PROBE OP" "OPEN", ohm test the tem-perature probe. Check the wires and connectors betweenthe probe and controller for continuity.•If display reads "SYSTEM" "FAILURE", test the tem-perature probe and the wires and connectors between theprobe and controller for a short.•If display reads "DRAINING" "TURN OFF", verify thatthe drain valve is closed, check the proximity switch on thedrain valve, turn the fryer off, then turn the fryer on.

Digital Solid State Control:

Note: All controller test points are at connector P/J1 (clos-est connector to the controller).

•With 24 VAC supplied to pin #1(24VAC supply) and pin# 5(24VAC input from DVI), the display should read"OFF".•With the controller turned on, there will be a 24 VDCoutput at pin #9 (side on).•When the controller calls for heat, the display will read"HEAt", there will be a 24 VDC output at pin #8 (heatdemand) and a 24 VAC input at pin #6 (heat feed back).If the controller does not receive the 24 VAC input at pin#6 in approximately 90 seconds, the controller will display"HEAt" "FAIL" . This would indicate a break in the heatdemand or heat feed back circuit.

1. Check the hi-limit switch (is it open or tripped).2. Check the ignition module (sensing pilot flame,locked out, 24 VAC at MV terminal).3. Check the heat demand relay (H.D.) on the relayboard (is heat demand relay energized, continuitythrough COM and NO contacts).

•If display reads "Prob", ohm test the temperature probe.Check the wires and connectors between the probe andcontroller for continuity.

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•If display reads "Prob" "HI", ohm test the temperatureprobe and the wires and connectors between the probeand controller for a short.•If display reads "drn" "tUrn" "oFF", verify that the drainvalve is closed, check the proximity switch on the drainvalve.

Primary Solid State Control:

Note: All controller test points are at connector P/J3 (the12 pin connector at the controller).

•24 VAC is supplied to the controller at pin #1(24VACsupply) and pin # 5 (24 VAC input from DVI),•With the controller turned on, there will be a 24 VDCoutput at pin #9 (side on) and the green indicator will beilluminated.•When the controller calls for heat, there will be a 24 VDCoutput at pin #8 (heat demand), the yellow indicator on theleft will be illuminated and there will be a 24 VAC input atpin #6 (heat feed back).•When the controller receives the 24 VAC input at pin #6,the yellow indicator on the right will illuminate. If the con-troller does not receive the 24 VAC input at pin #6, theindicator will not illuminate. This would indicate a break inthe heat demand or heat feed back circuit.

1. Check the hi-limit switch (is it open or tripped).2. Check the ignition module (sensing pilot flame,locked out, 24 VAC at MV terminal).3. Check the heat demand relay (H.D.) on the relayboard (is heat demand relay energized, continuitythrough COM and NO contacts).

•If the green indicator and the yellow indicator on the leftcome on and shut off when the controller is turned on, thatindicates an open or shorted probe or wires in betweenthe probe and the controller.•If none of the indicators illuminate when the controller isturned on, verify that the drain valve is closed and that themagnetic proximity switch has continuity when the drainvalve is closed. Also verify that there is 24 VAC at pin #1(24 VAC supply) and pin #5 (24 VAC input from DVI).

Backup Solid State Control:

The backup solid state control works the same as the pri-mary solid state control, with the exception of the 24 VACsupply passing through the solid state backup transferswitch to the computer or solid state digital control.If the transfer switch is set to backup or if the backup

controller has been unplugged, the primary controllerwill not work. The jumper must be installed on therelay board (connection J33) to allow the primarycontroller to function if the backup controller is re-moved.

Optional Basket Lift:

•The basket lift is a self contained unit that requires a120, 208 or 240V supply. With most fryer configura-tions, the power is supplied from the entrance box atthe back of the fryer but some cofigurations will re-quire power direct from a wall outlet.•When supply voltage is applied to the basket lift as-sembly, it goes through a voltage selector switch to amulti tap 24V, 80VA transformer. The transformer sup-plies 24 VAC to the driver board at connection J54.Note: When power is supplied to basket lift assem-bly, the baskets will lift to the up position.•When a timer is activated, it will send a 24 VDCsignal to pin #1 (24 VDC+) at connector J51 on thedriver board. The driver board will generate a 24 VDCoutput at J53 to the basket lift motor, lowering thebasket.Note: For the purpose of testing, jumping pins #1and #2 at connection J5 on the driver board will simu-late a 24 VDC signal from the controller, lowering thebasket.

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Fryer Trouble Shooting

PROBLEM POSSIBLE CAUSE ACTION

Computer will NOT turn ONDisplay does NOT light

A. No power to the machineB. F1 Fuse blownC. T1A Transformer

A. Check building circuit breaker, verifypower cord is plugged inB. Check F1A Fuse. Replace if defectiveC. Check voltage in and out of T1A

Computer shows "IGNITIONFAILURE" or "HEAT FAIL" andmachine does NOT heat.

A. Hi limit trippedB. Heat demand relayC. Relay board

A. Once the oil temp has gone below375°F + 20°, the Hi-limit should resetautomatically, if not, replace Hi-limitB. Check & replace if defectiveC. Check & replace if defective

Machine is heating slowly A. Side On contactorB. Heat Demand contactorC. ElementD. Loss of power on one leg of 3phase input power

A. Check & replace if defectiveB. Check & replace if defectiveC. Check & replace if defectiveD. Check input power. Repair or call aqualified electrician

Oil is hotter or colder than computer/controller displays

A. Temperature calibrationB. ProbeC. Probe wiring terminals

A. Adjust temperature offset up to +10°FB. Check & replace if defectiveC. Clean or repair terminals

Computer displays "DRAINING" or"TURN OFF"

A. Blue drain valve not fully closedB. Sensor switchC. Incorrect switch gap/alignment

A. Check position of handleB. Switch may be loose or have loosewires, replace if defectiveC. Check gap/alignment, replace if defective

Computer heat demand lights are lit,machine does not heat. HD & SOlights on relay board are lit.

A. Side on contactorB. Heat demand contactorC. Unit not getting 3 phase power

A. Check & replace if defectiveB. Check & replace if defectiveC. Check circuit breaker, is 3 phase powercord plugged in all the way

Computer displays "PROBEFAILURE"

A. Shorted probeB. Open probeC. Probe wiring terminals

A. Check probe & replace if defectiveB. Check probe & replace if defectiveC. Clean or repair terminals

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Filter Trouble Shooting

PROBLEM POSSIBLE CAUSE ACTION

Red return handle is pulled out, but nopump sound can be heard

A. Red return handle not completlyopenB. Filter circuit breaker may be trippedor in the off positionC. Filter motor thermal overload maybe trippedD. Sensor switch may be loose ordefectiveE. Power cord unplugged or loose

A. Pull on red return handle to make surevalve is completly openB. Reset the circuit breaker or press it tothe on positionC. Push the red reset button on the end ofthe motorD. Check that the switch is tight and that ithas the correct gap. Replace if defectiveE. Check the power cord at the fryerentrance box and at the pump box andmake sure that the power cords are pluggedin and /or pushed in all the way

Drain valve is closed, computer hasbeen reset, but computer still displays"DRAINING"

A. Blue drain valve not fully closedB. Sensor switchC. Incorrect switch gap/alignment

A. Check position of handleB. Switch may be loose or have loosewires, replace if defectiveC. Check gap/alignment, replace if defective

Oil is returning to the vat slowly or notat all

A. Dirty filter paperB. Strainer cap dirtyC. Filter pan not pushed in completelyD. O-rings not sealing on pick up tube

A. Change filter paperB. Remove strainer cap and clean itC. Push filter pan inD. Check & replace if defective

Air bubbles are in the oil being returnedto the vat

A. Strainer cap not tightB. Stainer cap not in pick up tubeC. Filter pan not pushed in completelyD. O-rings not sealing on pick up tube

A. Tighten strainer capB. Install strainer capC. Push filter pan inD. Check & replace if defective

Drain valve is open, the oil is drainingslowly or not at all

A. Drain valve is not fully openB. Drain line is plugged with debris

A. Apply a little more pressure to the drainvalve handle to check that the drain valve isfully openB. Use the clean out rod to clear the drainvalve opening. If this does not clear theblockage, close the drain valve, and call forservice

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10 1

61

12 1

PITCO# 60127301A

DATE: MMDDYY

A.C.

H.D. S.O.

F1 F

US

E

1 5

71

K1HEATDEM ON

SIDEK3

J32

J34

J35

J31

J33

Fuse:

F1 - Trouble Shooting Lights:

A.C. - S.O. - H.D. -

Relays:

K1 - K3 -

Connectors:

J31 - J32 - J33 - J34 - J35 -

If fuse is blown, A.C. will not be lit.

When lit, F1 Fuse and T1 Transformer are good.When lit, A1 Computer is on and K10 Contactor should be energized.When lit, A1 Computer is on and calling for heat, K11 Contactor should be energized

Heat Demand Relay, will be energized when A1 Computer calls for heat and when H.D. is lit.Side On Relay, will be energized when A1 Computer is on and A.C. is lit.

Connects to A1 ComputerTo Side On and Heat Demand Contactors and Heat Feed Back.To 24VAC jumper harness.To Drain Switch and optional BasketliftsInput voltage from transformer

Relay Board:

Note:

Note: If the fryer is equipped with a computer or solid state digital, at connection J33 there will be a jumper from pin #2 to pin #10 to supply 24 VAC to pin # 2 at connection J31 to supply the controller with 24VAC.

J connectors are marked on the relay board.

•With 24 VAC supplied to pin #2 at connector J35 and a good F1 fuse, the relay board will have a 24 VAC output at pin #2 on connectors J33 and J34 and the A.C. indicator will be illuminated.

•When the board receives a 24 VDC side on input at pin #7 on connectors J31 or J33, the S.O. indicator will illuminate, the side on relay (S.O.) will energize and there will be a 24 VAC output at pin #4 on connector J32.•When the board receives a 24 VDC heat demand input at pin #6 on connectors J31 or J33, the H.D. indicator will illuminate, the heat demand relay (H.D.) will energize and there should continuity between pin #1 and pin #2 at connector J32.

Relay Board Component Explanation

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Schematics

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DVIINPUT

24 VDC COMMON

PROBE INPUT

ON/OFF(SIDE ON)OUTPUT

HEAT DEMAND OUTPUT

HEATFEEDBACK

INPUT

24 VACINPUT

24 VACCOMMON

24 VAC +

RELAY BOARD

SIDE ONHEAT

DEMAND

HEAT DEMAND

CONTACTOR

SIDE ONCONTACTORF1 FUSE

TRANSFORMER

AC

SO HD

24 VAC

CO

MM

ON

HI LIMIT SWITCH

(DOMESTICONLY)

DRAIN SWITCH

NO

NC

NONC

HI LIMIT RESET

24 VAC

CO

MM

ON

24 VAC

+

TO TRANSFORMER

TO HI LIMIT SWITCH

CONNECTOR

CE/EXPORT ONLY

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23 L22-238 Rev 2 (10/12)

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24L22-238 Rev 2 (10/12)

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25 L22-238 Rev 2 (10/12)

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26L22-238 Rev 2 (10/12)

Exploded Drawings and Parts Lists

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27 L22-238 Rev 2 (10/12)

Fryer Electrical Components:

Part Number ........ Description

50006609 ............... 208V Element50006610 ............... 220V Element50006611 ............... 230V Element50006612 ............... 240V Element50006613 ............... 480V Element60068304 ............... Tank/Element O-ring60141201 ............... Hi Limit SwitchA3342802 .............. Upper Hi Limit BracketA3342902 .............. Lower Hi Limit BracketPP10429 ................. 120/208/240V TransformerPP10560 ................. Side On Contactor60139201 ............... Heat Demand ContactorP5045282 ............... 4 Post Terminal BlockP5047301 ............... 3 Post Terminal BlockB6700605-C .......... Temperature ProbeA3342502 .............. Front Probe BracketA3342504 .............. Rear Probe Bracket60137301 ............... 24VDC Hood Relay60126001 ............... 24VAC Hi Limit Relay (CE)B2004201-C .......... Solid State ControlB2004202-C .......... Back-up SolidState Control60126601 ............... Digital Control60126701 ............... Dual Digital Control60126801 ............... Computer Control60126802 ............... Dual Computer ControlB3631304 .............. Front Panel Bezel60132702 ............... 1.5A Time Delay Fuse60127301 ............... Relay Board60132901 ............... Relay Board InsulationB5305001 .............. DVI/Return SwitchPP10263 ................. DVI/ReturnActuator

Filter Components:

Part Number ........ Description

60130806 ............... 115/220V Pump & Motor60130807 ............... 240V Pump & Motor60130810 ............... 208V Pump & Motor60130803 ............... 115/220V Motor60130804 ............... 240V Motor60130809 ............... 208V MotorPP10417 ................. 5 GPM Pump60077901 ............... 10A Circuit Breaker (120V)60078502 ............... 5A Circuit Breaker(208-240V)60130301 ............... 120/24V Transformer60130302 ............... 230-240/24V Transformer60130303 ............... 208/24V Transformer

PP11058 ................. 24VAC SPST Relay (120V)60104701 ............... 24VAC DPDT Relay (208-240V)60132701 ............... 0.2A Time Delay Fuse60133503 ............... 120V Heat Tape (Pump)60133504 ............... 230/240V Heat Tape (Pump)60133501 ............... 120V Heat Tape (Flush Hose)60133502 ............... 230/240V Heat Tape (Flush Hose)PP11104 ................. 1” Viton O-ring60138701 ............... Full/LH Non Locking Drain Valve60138702 ............... RH Non Locking Drain Valve60138703 ............... Full/LH Locking Drain Valve60138704 ............... RH Locking Drain Valve60059302 ............... Drain Line Gasket60127702 ............... Drain Line ClampB6665101 .............. Drain ElbowB6665201 .............. Drain Tee FullA7022407 .............. Drain Line Tube Full/FullA7022409 .............. Drain Line Tube Split/FullA7022411 .............. Drain Line Tube Split/SplitA7022101 .............. Drain Tee FerruleA7022201 .............. Drain Tee FlangeB6664701 .............. Drain Down Spout Full/FullB6673301 .............. Drain Down Spout SplitB5305001 .............. DVI/Return SwitchPP10263 ................. DVI/ReturnActuatorB6671201 .............. Strainer CapB4004802 .............. Full/RH Return HandleB4004801 .............. LH Twin Return Handle60131801 ............... Return ValveA7008302 .............. Paper SupportB6673801 .............. Filter Pan

Miscellaneous

Part Number ........ Description

A4500601 .............. Full Vat Tube RackB4512401 .............. Split Vat Tube RackA3342104 .............. Basket Hanger60138101 ............... Basket Hanger StudA4108302 .............. Splash BackP6071409 ............... Nylon Cleaning BrushA3301001 .............. Cleanout RodB2304602 .............. LH/RH DoorB3801901 .............. RH Hinge KitB3801902 .............. LH Hinge KitB3902101 .............. 9” Caster Set (4)A1908202 .............. Channel StripB2101503 .............. Full/Twin Tank Cover

Parts Listing

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28L22-238 Rev 2 (10/12)

Table 1Element and Tank Components

Item# Part# Part Description

1 ................. A3342102 ...................... Basket Hanger w/CappingA3342104 ...................... Basket Hanger w/o Capping

2 ................. 60068304 ....................... Element O-ring

3 ................. 50006609 ....................... Element 208V50006610 ....................... Element 220V50006611 ....................... Element 230V50006612 ....................... Element 240V50006613 ....................... Element 480V

4 ................. 60088003 ....................... Bolt, Element 1/4”x20x3/4” SS

5 ................. 60141201 ....................... Hi Limit Switch

6 ................. A3342902 ...................... Lower Hi Limit Bracket

7 ................. PP11366 ......................... Screw, 10-24 X 5/8 PHH SS TF

8 ................. A3342802 ...................... Upper Hi Limit Bracket

9 ................. PP10665 ......................... Screw, 10-24 X 3/8

10 ............... B6700605-C................... Temperature Probe

11 ............... A3342504 ...................... Rear Probe Bracket

12 ............... A4108302 ...................... Splash Back

13 ............... A3342502 ...................... Front Probe Bracket

14 ............... 60138101 ....................... Basket Hanger Stud60118201 ....................... Bolt,Hex 1/4-20 X 3/4

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29 L22-238 Rev 2 (10/12)

Figure 1

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30L22-238 Rev 1 (10/12)

Table 2Pump Box and Drain Manifold

Item# Part# Part Description

1..................... 60130301 .............................. 120/24V Transformer60130302 .............................. 230-240/24VAC Transformer60130303 .............................. 208VAC Transformer

2..................... 60077901 .............................. 10A Circuit Breaker (120V)60078502 .............................. 5A Circuit Breaker (208V-240V)

3..................... PP11058 ................................ 24VAC SPST Relay (120V)60104701 .............................. 24VAC DPDT Relay (208-240V)

4..................... 60130701 .............................. Conn, Pwr In & Out IEC320

5..................... 60138701 .............................. Drain Valve, Full/Right Split, W/Non-locking Handle60138703 .............................. Drain Valve, Full/Right Split, W/Locking Handle

6..................... A7021701 ............................. Drain Valve Nipple

7..................... A7022201 ............................. Drain Flange

8..................... A7022101 ............................. Drain Ferrule

9..................... B6665101 ............................. Drain Elbow

10................... 60088002 .............................. Hex Bolt 3/8”x16x1-1/4”

11 ................... P0082700 .............................. Lock Washer 3/8”

12................... 60127701 .............................. Drain Line Clamp

13................... 60059302 .............................. Drain Line Gasket

14................... B6664701 ............................. Drain Down Spout Full/FullB6673301 ............................. Drain Down Spout Split

15................... 60138702 .............................. Drain Valve, Left Split, W/Non-locking Handle60138704 .............................. Drain Valve, Left Split, W/Locking Handle

16....................Contact Factory .................... Drain Line Tube

17....................PP10263 ............................... DVI Actuator

18....................B5305001 ............................. DVI Switch Assembly

19....................PP10266 ............................... Screw, 4-40 X .250 RDH ZN

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31 L22-238 Rev 2 (10/12)

1

2

3

4

5

6

7

8

9

10

11

12

1314

15

16

1718

19

Pump Entrance Box(viewed from bottom)

Figure 2

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32L22-238 Rev 2 (10/12)

Table 3Main Entrance Box

Item# Part# Part Description

1 ................. 60132702 ....................... Relay Board Fuse, 1.5A Time Delay

2 ................. 60127301 ....................... Relay Board................... 60132901 ....................... Relay Board Insulation

3 ................. P5047301 ....................... 3 Post Terminal Block

4 ................. 60139201 ....................... Heat Demand Contactor

5 ................. PP10560 ......................... Side On Contactor

6 ................. PP10429 ......................... Transformer 120/208/240VAC

7 ................. 60140701 ....................... Rcpt,10A-250V IE320F Screw In

8 ................. P5045282 ....................... 4 Post Terminal Block

9 ................. B5305001....................... DVI Return SwitchPP10263......................... DVI Return Actuator (not shown)

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33 L22-238 Rev 2 (10/12)

1

23

4

5

6

7

8

9

42

4

5

6

3

Figure 3

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34

Table 4Pump Assembly and Filter Pan

Item# Part# Part Description

1..................... B4004802 ............................. Full/Right Split Return HandleB4004801 ............................. Left Split Return Handle

2..................... P0190200 .............................. Cotter Pin 1/16”x3/4”3..................... 60131901 .............................. Washer, Spring 5/8” with 5/16” Hole4..................... P0080750 .............................. Washer, Flat 5/16”5..................... PP10266................................ 4-40 x 1/4” Screw6..................... B5305001 ............................. DVI Return Switch7..................... PP10266................................ 4-40 x 1/4” Screw8..................... PP10263................................ DVI Return Actuator9..................... PP10266................................ 4-40 x 1/4” Screw....................... 10 .......................................... 60130806 115/220VAC Pump & Motor Assembly

60130807 .............................. 240VAC Pump & Motor Assembly60130810 .............................. 208VAC Pump & Motor Assembly60130804 .............................. 115/220V Motor Only60130804 .............................. 240VAC Motor Only60130809 .............................. 208VAC Motor OnlyPP10417 ............................... 5 GPM Pump Only

11 ................... P6071516 .............................. 3/4” x 4” NPT Nipple12................... PP11104 ................................ 1” x 1.18” viton O-ring (3 required)13................... A7027602 ............................. Pickup Tube Receiving Block14................... P7036603 .............................. 3/4” NPT Coupling15................... 60132201 .............................. Hose, Fluropolymer Swivel FxMPT16................... 60128008 .............................. Tbg, Flex Return Line 0.5” x 15.5”

60128009 .............................. Tbg, Flex Return Line 0.5” x 19”60128010 .............................. Tbg, Flex Return Line 0.5” x 22”60128011 .............................. Tbg, Flex Return Line 0.5” x 10”

17................... 60131801 .............................. Return Valve18................... 60130001 .............................. End Cap19................... 60130101 .............................. Tank Return Fitting20................... B6671201 ............................. Pickup Tube Strainer21................... A7008302 ............................. Paper Support22................... B6673501 ............................. Paper Hold Down23................... 60131401 .............................. Rigid Caster24................... B6673401 ............................. Filter Pan Only (no casters)

Additional Parts Not Shown

PP11273 ............................... Filter Paper60133503 ............................. 120V Heat Tape (pump)60133504 ............................. 230/240V Heat Tape (pump)60133501 ............................. 120V Heat Tape (flush hose)60133502 ............................. 230/240V Heat Tape (flush hose)

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35 L22-238 Rev 2 (10/12)

20

21

22

23

11

2 34

6

7

8

9

10

11

12

5

13

14

15

1617

1819

Figure 4

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36L22-238 Rev 2 (10/12)

GNDFRAME

J103-G G

J103-N

BS1-2

W

W

G

BLUT1-5

J104-N

J104-G

BS1-1

J103-L BK

BK

BLKT1-5

J104-L

B6754101 WRG,DUAL SPLY KIT SEH50

1

B

03

64

76

A

J20

J22

B6746301 WRG,RETURN OR HOSE JMPR 24V

1 12

P33

B6747001 WRG,RELAY BRD NO BKUP OPT

J30

J31

J5121 3

123

J52

J72-N

K5-6 CB1

K5-4

CB1

J71-N

J72-L

J71-L

J99

J71-G

GND

J72-G

P99

K5-2

CB1

B6751601 WRG,PMP BOX

B6753701 WRG,HV DELTA SGL SEH50B6754001 WRG,HV WYE DUAL SEH50

HIGH VOLTAGE HARNESSESNOT SHOWN

B6752401 WRG,CNTRL LFT/SNGL SEH50

B6752501 WRG,CNTRL RIGHT SEH50 (NOT SHOWN)

2X

3.0

(COIL)

4.5

L1

A1

A2

10.0

K10L(COIL)

A B

P35P34

P32

J43

J41

5.0

257B 6

4 0 A1

T1

BS1

K10L

GND

STRIP

J8 J5

J7

J4

J2

P2

2.8

4.3

5.0

4.0 2.5

9.0

(24VAC)

2.5

5.5

12.0

2.5

5.5

L3

3.4

2.5

2

1

10

6

2X

2X

3.0

9.5

1

10

1

B

05

64

76

B

P31 P1

P41

B6746501 HARNESS, RELAY BOARD TOCOMPUTER OR DIGITAL CONTROLLER

3.5

13

1

B

06

64

76

A

1

12

P33P3

P43B6746601 HARNESS, RELAY BOARD TO SOLID

STATE CONTROLLER

Figure 5

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37 L22-238 Rev 2 (10/12)

60128403 CORD,M-F JUMPER IEC-320X34"

G

NL60133901 CORD,MALE IEC-320 16-3 AWG60133902 CORD,16-3 W/IEC320 MALE 66"

SCHEMATIC

Y

BK

GR

W

BK

BK

R

J

BL

BK

BK

10

11

J

1

2

3

4

5

6

7

8

9

12

9

12

8

7

6

5

2

3

4

1

11

10

1.25

1.25

60.00

J1 J2

SCHEMATIC

Y

BK

GR

W

BK

BK

R

P3

BL

BK

BK

10

11

P2

1

2

3

4

5

6

7

8

9

12

9

12

8

7

6

5

2

3

4

1

11

10

1.25 228.00

P2 P3

4.50.50

TO REAROF FRYER

TO HOODMOUNTED

CONTROLLER

.50

B6749401 CABLE, EXTERNAL REMOTE

B6749301 CABLE, INTERNAL REMOTE

GND

N L

GND

N L

60128501 CORD, FEMALE IEC/NEMA 5-15Figure 6

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In the event of problems with or questions aboutyour order, please contact the Pitco Frialator factory, from 8:00 a.m. - 5:00 p.m., Eastern Standard Time,Monday through Friday at:

a only or1-(603) 225-6680

In the event of problems with or questions aboutyour order, please contact the Pitco Frialator Autho-rized Service and Parts representative (ASAP)covering your area, through Pitco at:

(800) 258-3708 US only, 24 hours

L22-238 Rev 2 (10/12)

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1-603-225-6684
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1-603-225-6684
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