ks1000 fc box profiled insulated wall cladding system · drip detail vertically laid building...

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January 2007

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Box Profiled Insulated Wall Cladding SystemKS1000 FC

Approved to LPS 1181Certificate No's. 186a & 260a

Insurer Approved Systems

Buildingto the Power of

For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info

http://www.barbourproductsearch.info/kingspan-insulated-panels-comp107529.html

Introduction 3

System Advantages 4

Product Data 6

Construction Details 8

• Installation Sequence & Enlargement of Overlap 8• Side Lap (Vertically laid) 9• End Lap (Vertically laid) 9• Drip (Vertically laid) 10• Corner (Vertically laid) 11• End Lap (Horizontally laid) 12• Abutment to Brickwork (Horizontally laid) 12• Internal Corner (Horizontally laid) 13• External Corner (Horizontally laid) 13• Drip (Horizontally laid) 14• Soffit (Horizontally laid) 15• Vertical Joint Details 16• Up & Over Door (Horizontally laid) 17

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IntroductionAs market leader in the manufacture of

superior quality architectural insulated wall

cladding systems, Kingspan recognises the

design, performance and build factors that

architects require. Kingspan has applied it’s

global experience to create a range of

products, services and design solutions that

facilitate the design teams architectural

objectives whilst also providing real “bottom

line” performance, construction and in-use

benefits. One such product, is Kingspan’s

new box profiled insulated wall panel -

KS1000 FC.

This panel joins the Kingspan range to offer

designers and property owners metal

cladding profiles which can contrast or

compliment the existing range of Kingspan

wall panel profiles.

KS1000 FC is a through fixed wall system

which provides simple and fast site

installation with valley fixings using matching

colour headed fasteners.

KS1000 FC provides good economics,

reliable thermal and low air leakage

performance with long term lifecycle

durability.

KS1000 FC Horizontally laidIn

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Sustainable Forest Recyclable Vegetable Based

The paper we have printed on is from 80% post-consumer waste and the remaining 20% pulp is TCF(Totally Chlorine Free). This fibre is FSC certified (seefsc.org for details). In recognition, the range has beenawarded both the NAPM and Eugropa recycled marks,two of the most prestigious and recognisable recycledcertificates available. The ink we have used is vegetablebased, allowing the document to be recycled.


System AdvantagesKS1000 FC

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Performance• Property and Business Protection Risk - External

Claddings that are Loss Prevention Certification Board (LPCB)approved to 1181 can be classified as ‘non combustiblebuilding’ by the Association of British Insurers.

• Compliant with minimum thermal and air permeabilityrequirements stated in the Building Regulations and Standards.

• High performance thermal insulation built-in with guaranteedU-value lifecycle .

• Reliable low air leakage.

• 100% reliable thermal performance and insulation continuity, no cavities, no gaps, no cold bridges or interstitialcondensation risk.

• Guaranteed long term performance with up to 25 years to firstmaintenance and overall life expectancy of up to 40 years.

KS1000 FC Vertically and horizontally laid

Speed of Construction• Pre-engineered, single component, single fix installation provides

up to 50% faster construction time against traditional methods.

• Rapid site installation provides a weathertight envelope allowingaccelerated internal fit out, earlier building completion andhandover.

• Faster and safer on-site working supports HSE and CDM bestpractice.

• Reduction in dependency on wet trades.

• Reliable build programme leads to certainty of project costs,quality, specification and on-time delivery.

Construction Applications• Offers design flexibility for a number of applications such as

Industrial, Retail, Commercial and Leisure.

• Simple Integration with doors, windows, glazing, louvers andtraditional construction materials.

• Suitable for new build or refurbishment.


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Total Guarantee• KS1000 FC is one of a range of products covered by Kingspan’s

unique TOTAL Guarantee.

• Kingspan TOTAL Panel Guarantee covers all of the keyperformance areas for our insulated roof, wall and facadesystems in a single comprehensive package.

• The key features of the Kingspan TOTAL Panel Guarantee are:

- Panel structural performance.

- Panel thermal performance.

- Performance and durability of the panel coatings.

• Performance of the KS1000 FC isguaranteed for up to 25 years.

Environmentally Sustainable• Zero ODP and non-deleterious systems.

• Environmentally sustainable solutions that can reduce carbondioxide (CO2) emissions by up to 40%.

• Energy efficient performance that can reduce M&E plant andlifetime operating costs by up to 40%.

• Manufacturing plants are ISO 14001 (Environmental) and ISO 18001 (Health & Safety) accredited.

Kingspan Support• Free of charge technical support from the Kingspan Technical

Design Bureau.

• Field Service Engineers for pre-installation training and after salesite service support including on site technical installation andspecification compliance service.


Product DataKS1000 FC

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Materials - SteelSubstrate• S220GD+ZA hot-dip zinc alloy coated metal to BS EN10214:

1992• Standard external sheet thickness 0.5mm. Standard internal

sheet thickness 0.4mm.

Coatings - External Weather Sheet• Kingspan XL200: High performance coating applied to the

weather side of the panel. Designed to achieve high levels ofdurability and colour stability, Kingspan XL200 is highlyresistant to damage in transit and on-site.

• Available colours are:- Goosewing Grey (BS 10A05), Gull Grey (BS 18B17),

Merlin Grey (BS 18B25), Anthracite Grey (Ral 7016),Grey white (Ral 9002), Juniper Green (BS 12B29),Sapphire Blue (Ral 5003)

Please note that the colour range is correct at time of going topress. Contact the Kingspan Technical Design Bureau forfurther details.

• Reverse side of sheet coated with a light grey polyestercoating.

Kingspan XL200 is a long-life, corrosion resistant,weather coating system for use with all KingspanInsulated Panels products, and their related ancillaries.

Due to the rapid pace of paint and metal substrate technologydevelopment, the Kingspan XL200 coating offers the followingbenefits:

- Maintenance free coating system and substrate, for the full lifespan of our Kingspan TOTAL Guarantee

- The Kingspan TOTAL Guarantee also guarantees the corrosion resistance of the metal substrate as well as coatingedge peel back

- Annual inspections are not a requirement of the KingspanXL200 paint system

- The coating is further performance improved to offer colourand gloss fastness for the life of our TOTAL Guarantee period

Product Tolerance

Cut to Length -5mm +5mm

Liner Sheet Length -5mm +5mm

Cover Width -2mm +2mm

Thickness -2mm +2mm

End Square -3mm +3mm

1000mm cover width

Dimensions & Weight

54200

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BA

A - Core thickness (mm) 34 46 68 80 100B - Overall dimension (mm) 72 84 106 118 138

Weight kg/m2 0.5/0.4 steel 10.0 10.5 11.5 12.0 12.8

ApplicationThe KS1000 FC wall cladding system can be laid horizontally orvertically and is suitable for new build and refurbishmentconstruction.

Material Specification of KS1000 FC• 0.5mm steel external sheet with Kingspan XL200 high

performance pre-painted colour coating applied to theweatherside of the panel.

• Polyisocyanurate (PIR) insulation core LPCB certified toLPS 1181 EXT-B for UK/Ireland applications.

• 0.4mm “Bright White” polyester coated steel liner sheet.

Available LengthsStandard lengths 1.8 to 12 metres. 12 to 15 metres can besupplied but may be subject to a transport surcharge.Panels less than 1.8m long, which require a cut back can beprovided, but will be charged at full 1.8m price, plus cutting cost.

Panel End Cut BackAll panels are normally produced with a minimum cut back of25mm. Cut backs up to 175mm can also be manufactured. If flush ended panels (no cut back) are required they can bemanufactured with one end flush and a 25mm cut back on theopposite end, based on panels exceeding 1.8m in length. The recommended cut back for panel end lapping is 100mm forvertically laid and 50mm for horizontally laid applications. Panels less than 1.8m long, which require a cut back can beprovided, but will be charged at full 1.8m price, plus cutting cost.

KS1000 FC


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U Value - Thermal Transmittance (W/m2K)

Insulation Core England Northern RepublicThickness (mm) & Wales Scotland Ireland of Ireland

34 0.48 0.48 0.48 0.4846* 0.36 0.36 0.36 0.3668 ± 0.27 0.27 0.27 0.2780 ± 0.23 0.23 0.23 0.23

100 ± 0.19 0.19 0.19 0.19

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Coatings - Internal Liner Sheet• 15 micron thick coating developed for use for the internal lining

of insulated panels. Standard colour is “bright white” with aneasily cleaned surface.

Insulation Core• Polyisocyanurate (PIR) with Zero Ozone Depletion Potential

(Zero ODP).

Thermal Insulation

Quality & DurabilityKingspan insulated panels are manufactured from the highestquality materials, using state of the art production equipment torigorous quality control standards, complying with ISO 9001: 2000standard, ensuring long term reliability and service life.

Guarantees & WarrantiesKingspan will provide external coating and product warranties andguarantees on an individual project basis.

PackingStandard PackingKS1000 FC insulated panels are stacked weather sheet toweather sheet (to minimise pack height). The top, bottom, sidesand ends are protected with foam and timber packing and theentire pack is wrapped in plastic.The number of panels in each pack are:

* Recommended panel thicknesses to allow compliance with Part L(Republic of Ireland)

± Recommended panel thicknesses to allow compliance with Part L2 (England &Wales), Part J (Scotland), Part F2 (Northern Ireland), Part L (Republic of Ireland)

BiologicalKingspan insulated panels are normally immune to attack frommould, fungi, mildew and vermin. No urea formaldehyde is used inthe construction, and the panels are not considered deleterious.

FireThe external and internal faces of the panel to be Class 0 inaccordance with the Building Regulations when tested to BS476:Parts 6: 1989 and Part 7: 1987.

AcousticsThe panels have a single figure weighted sound reduction Rw =25dB.

Insulation core thickness (mm) 34 46 68 80 100

Panel per pack 16 14 12 10 9

Typical pack height is 1100mm.

DeliveryAll deliveries (unless indicated otherwise) are by road transport toproject site. Off loading is the responsibility of the client.

For further information on the KS1000 FC system, please callKingspan on:

UK: +44 (0) 1352 716100

Ire: +353 (0) 42 96 98500


Installation SequenceHorizontally laidInstallation SequenceHorizontally laid

Enlargement of OverlapHorizontally laid

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2 4

27mm 30mm 27mm 30mm27mm 27mm 30mm 30mm


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4mm diameter butyl rubber sealant

KS1000 FC vertically laid

KS1000 FC vertically laid

100mm

Minimum 10mm

6mm diameter butyl rubber vapourseal when required (site applied)

4mm diameter butyl rubber sealant (site applied)

Low profile stitching screws at maximum 450mm centres

Note: To ensure correct panel installation side wall sheeting rails must be correctly aligned prior to insertion of fixings.

Direction of lay

Side Lap DetailVertically laid

End Lap DetailVertically laid

Panel fastener

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10

Stanchion

Sheeting rail

Optional internal closure flashingto mask insulation from view

Air seal - 6mm diameter butyl sealant

PIR board insulation with Alfabond FRcanister applied insulation to fill any

gaps if required to maintain continuityof insulation

Air seal - Alfas C expandable seal

25mm min

Panels specified with flush ends willhave a minimum cut back of 25mm

Drip DetailVertically laid

Building Regulations Part L2 Thermal Data

fmin = 0.64 Y = 0.54 W/mKThe appropriate Y value for the brickwork, blocks or concrete must be added to the above Y value to obtain the total loss through thisjunction detail.

The above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.

Drip flashing


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9mm x 3mm butyl rubber sealant


Site cut vertical sheeting

External corner flashing with100mm sealed overlaps

PIR board insulation with AlfasbondFR canister applied insulation usedto fill any gaps

Internal cleader angle by steelsub-contractor with Air seal -Vapourflex sealant applied at joints

Corner DetailVertically laid

Site cut vertical sheeting

Direction of lay


fmin = 0.95 Y = 0.01 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.


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Air seal - continuous beadof gun-grade sealant

Closure flashing with 100mmair sealed overlapped joints

Alfasbond FR canister appliedinsulation to fill any gaps if requiredto maintain continuity of insulation

Air seal - 4mm Ø butylrubber sealant

KS1000 FChorizontally laid

Trim flashing

Polyethylene backing rod withsilicone sealant by others

Profiled filler sealed top & bottomwith gun-grade sealant

Panel fastener

Two runs of gun-grade silicone sealant

KS1000 FC horizontally laidMinimum 10mm

50mm

End Lap DetailHorizontally laid

Abutment to Brickwork DetailHorizontally laid

KS1000 FC horizontally laid


fmin = 0.92 Y = 0.02 W/mKThe appropriate Y value for the brickwork or blocks must be added to the above Y value to obtain the total heat loss through this junctiondetails.The above values are only applicable to the components on this detail. Changes to the components will have an effect on the given values.


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External Corner DetailHorizontally laid

Vertical rail

Internal corner flashing with100mm sealed laps


Site applied mineral fibre insulation

Air seal - 6mm Ø butyl rubber sealant


Corner flashing with 100mmsealed end laps



Internal corner weather flashingwith 100mm overlaps

Internal corner flashing with end laps sealedwith Vapourflex or gun-grade sealant

Site applied mineral fibre insulation





Internal Corner DetailHorizontally laid

Vertical sheeting rail







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Drip DetailHorizontally laid

Sheeting rail


Optional Internal closure flashingto mask insulation from view

Internal closure flashingwith sealed 100mm gaps


Air seal - continuous bead ofgun-grade sealant

PIR board insulation with Alfabond FR canisterapplied insulationto fill any gaps if required

Closure flashing (optional)

Sheeting rail


Optional Internal closure flashingto mask insulation from view

Internal closure flashingwith sealed 100mm gaps


Air seal - continuous bead ofgun-grade sealant

PIR board insulation with Alfabond FR canisterapplied insulation to fill any gaps if required

Closure flashing (optional)


fmin = 0.31 Y = 0.54 W/mKThe appropriate Y value for the brickwork or blocks must be added to the above Y value to obtain the total heat loss through this junctiondetails. The above values are only applicable to the components on this detail. Changes to the components will have an effect on the given values.


fmin = 0.50 Y = 0.36 W/mKThe appropriate Y value for the brickwork, blocks or concrete must beadded to the above Y value to obtain the total heat loss through justjunction detail.The above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.


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External soffit flashing

Closure flashing




Site applied insulation

Drip flashing


Air seal - 6mm bead ofgun-grade sealant

Soffit DetailHorizontally laid

6mm diameter butyl rubber sealant

9mm x 3mm butylrubber sealant

9mm x 3mm butylrubber sealant


Closure flashing

Alfasbond FR canister insulation appliedprior to fixing soffit flashing

Continuous bead of gun-grade sealant

PIR insulation board

Drip flashing

Air seal - 6mm bead ofgun grade sealant


fmin = 0.45 Y = 1.22 W/mKThe appropriate Y value for the brickwork or blocks must be added to the above Y value to obtain the total heat loss through this junctiondetails. The above values are only applicable to the components on this detail. Changes to the components will have an effect on the given values.




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Vertical Joint Details

Option FCH1

Option FCH2

Option FCH3


Profiled filler sealed top & bottom with gun-grade sealant

Snap-on receiver flashing (Ref: FCH1)

Air seal - continuous bubblegasket (Ref: VJ2)


Profiled filler sealed top & bottom with gun-grade sealant

Snap-on receiver flashing (Ref: FCH2)



Profiled filler sealed top & bottom with gun-grade sealantSnap-on receiver flashing (Ref: FCH3)


PIR board insulation with site applied Alfasbondfire rated (FR) canister insulation to fill any gaps ifrequired to maintain continuity of insulation


Flush snap-on flashing

PIR board insulation with site applied Alfasbond firerated (FR) canister insulation to fill any gaps ifrequired to maintain continuity of insulation


Recessed snap-on flashing

PIR board insulation with site applied Alfasbondfire rated (FR) canister insulation to fill any gaps ifrequired to maintain continuity of insulation


Min. steel bearing face 130mm

40mm


75mm 75mm30mm

75mm 75mm30mm

75mm 75mm30mm

40mm


40mm








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Up & Over Door DetailHorizontally laid

Up and Over Door Head Detail

Drum

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RSC door post

Roller guide supportedfrom main structure

Variable slope


60mm return soffit flashing


70mm PIR insulation board

Head flashing

PIR insulation board


Internal door head flashing (optional)

Section Through Door Jamb Detail

Clear door widthProfiled filler sealed top andbottom with gun grade sealant

Profiled filler sealed top andbottom with gun grade sealant

Door by others

Site cut panel


Internal cleader angle by steel sub-contractorwith Vapourflex seal applied to joints

Mineral fibre insulation site applied

Sheeting rail

RSC door post

Air seal

Door guide by others

Door jamb flashing






Kingspan LimitedUK: Telephone: +44 (0) 1352 716100 Fax: +44 (0) 1352 710161 Email: [email protected]

Ireland: Telephone: +353 (0) 42 96 98500 Fax: +353 (0) 42 96 98572 Email: [email protected]

Details for the following countries; Australia, Belgium, Czech Republic, Germany, Hungary, Netherlands, New Zealand, Poland, Romania, Slovakiacan be found by visiting our website www.kingspanpanels.com or our group website www.kingspan.com

Care has been taken to ensure that the contents of this publication are accurate, but Kingspan Limited and its subsidiary companies do not accept responsibility for errors or for informationthat is found to be misleading. Suggestions for, or description of, the end use or application of products or methods of working are for information only and Kingspan Limited and its subsidiaries

accept no liability in respect thereof.

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ks1000 fc box profiled insulated wall cladding system · drip detail vertically laid building...

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