isgec company profile dsc

ISGEC HEAVY ENGINEERING LTD. (FORMERLY ISGEC JOHN THOMPSON)

COMPANY PROFILE

• Ranked among top 300 companies in India ( ET Fortune 500 listings )

• Group Turnover over US$ 500 Million

• Total Employee Strength over 5500.

• 80 years in Business, 48 years in Boilers

• Strong presence in Captive Power Plants

• Supplied over 600 High Pressure Boilers.

Overview of Isgec

Utility BoilersBoilers

Sugar Machinery

Power PlantsCFBCAFBC,

TG & Biomass Oil & Gas

WHRB, MSWVinasse

Pulverized Coal Fired Boilers

Turnkey Sugar Plants

PED

Isgec Heavy Engineering Limited

Contract Manufacturing

Castings: Steel & Iron

Presses: Mechanical & Hydraulic

Isgec – Hitachi Zosen JV

EPC

Pressure Vessels & Heat Exchangers

Pollution Control Equipments (ESP)

Products & Services

4

877

130

1200

144

1363

364

1764

504

1810

315

2442

799

2749

1240

0

500

1000

1500

2000

2500

3000

2006 2007 2008 2009 2010 2011 2012

Turnover

Exports

$ 500 Millions

$ 225 Millions

Financial Year: October - September

Rs. In Crores Growth Over Years

NoidaHO & Isgec Offices in Suburb of New Delhi

YamunanagarMain Plant & Sugar Mill

200 km (125 Miles) from New Delhi

Muzaffarnagar115 km

(71 Miles) from New Delhi

Chennai• Design Centre • Regional Mktg

KolkataRegional Mktg.

DahejOur Coastal Plant

Mumbai Branch Office

INDIA

Bay of BengalArabian Sea

International Offices:• California, USA• Dusseldorf, Germany

70 International Agents

New Delhi

Pune• Design Centre • Regional Mktg

Bawal 100 km (62 Miles)

from New Delhi

BhubaneshwarRegional Mktg.

Ratangarh200 km (125 Miles) from

New Delhi

Locations

75 Countries across 6 Continents

Venezuela Vietnam Yemen ZimbabweZambiaUzbekistanUK USA

China Colombia Czech Republic Dominican Republic Ecuador EgyptCyprusChileCanada

France GermanyEl Salvador Honduras India Indonesia IranGuyanaFinlandEthiopia

Japan JordonIraq Kazakhstan Kuwait MalaysiaKenyaJamaicaItaly

Syria Tanzania Thailand Trinidad & Tabago Turkey UgandaUAESwedenSudan

Oman PakistanMauritius PhilippinesPeruNigeriaNepalMozambiqueMalta Mexico

Sri lankaRomania Saudi Arabia Singapore South KoreaSouth AfricaSenegalQatar Spain

Argentina Australia Bahrain Bangladesh Barbados Bulgaria CambodiaAlgeria BrazilBosnia

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Isgec – Global Presence

36 Countries

USA

Guatemala

Barbados

Brazil

Chile

Colombia

Guyana

Sudan

Uganda

Kenya

Tanzania

Zambia Mozambique

Mauritius

Ethiopia

Bangladesh

India

Pakistan

Malaysia

Vietnam

Indonesia

Philippines

Thailand

Senegal

Spain

Sierra Leone

Trinidad and Tobago NicaraguaEl Salvador

Honduras

Dominican Republic

UAESaudi Arabia

China

Boilers & Power Plants

PRODUCT RANGE

Boilers

170 TPH TG Boiler for Mumias Sugar Company Ltd., Kenya 100 TPH CFBC Boiler for Nirma Ltd. India.

105 TPH AFBC Boiler at Gujarat Flurochemicals Limited, India 140 TPH Oil Fired Boiler for M/s Kochi Refinery, India

Industrial Segment:

• Circulating Fluidized Bed Combustion Boilers*

• Travelling Grate Boilers for Bagasse and Biomass.

• Atmospheric Fluidized Bed Combustion Boilers.

• Oil & Gas Fired Boilers – Field Erected & Package Type *

• Slop / Vinesse Fired Boilers

• Waste Heat Recovery Type Boilers.

• Waste to Energy

*In Collaboration with Foster Wheeler, USA.

Utility Segment:

• Pulverized Coal Fired Boilers* – Subcritical & Supercritical

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Product Range

Boilers

Mid Siam Sugar Co. Ltd.,Thailand

Boilers

Product Range includes: • Biomass & Bagasse Fired Boilers – up to 250 TPH • Oil & Gas Fired Boilers: Field Assembled – up to 200 TPH• Oil & Gas Fired Boilers: Package Type – up to 260 TPH• CFBC Boilers – up to 400 TPH• AFBC Boilers – up to 160 TPH• PC Boilers – Sub Critical & Super Critical• Deaerators & Spares

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Boilers - Fuels

• Wood Chips

• Olive Wood Trimmings

• Coconut Shell

• Groundnut Shell

• Subabul Wood

• Red Gram Husk

• Bengal Gram Husk

• Cashewnut Shell

• Woody Biomass

• Cane Top & Trash

• Cane Pith

• Other agricultural wastes, individually or in combinations

• Coal

• Oil, Natural Gas and Bio-Gas

• Slop/ Vinasse (Distillery Spent Waste)

Major Customers across Industries

• Sugar Industry- White Nile Sugar, Sudan- Magdalena Sugars, Guatemala- EID Parry Group, India

• Cement Industry- Fujairah Cements, UAE- Jaypee Cements, India- Dalmia Cements, India

• Oil & Refinery Industry- Petrobras, Brazil- Kochi Refinery, India- HPCL, India

• Chemical & Fertilizer Industry- National Fertilizers, India- Hindustan Fertilizers, India

• Utility / IPP- Aldebaran Energia, Spain- Long View, USA- Adani Power, India- Vithai BioPower, Thailand

• Steel & Metal Industry- Bhusan Steel, India- Hindalco Industries, India

• Distillery Industry- Mumias Sugar, Kenya- Dharni Sugar, India- NV Distilleries, India

• Paper Industry- Arab Paper, Saudi Arabia- BILT Paper, India

- SectorsBoilers

30.4 MW Power Plant (Bagasse Fired)Zambia Sugar Plc, Zambia

Power Plants

Range:up to 100 MW

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Range:

• Complete Sugar Plant up to 30,000 TCD

• Milling plants up to 50” x 100”

• Energy efficient Process house equipments for

Raw, Plantation white & Refined sugar manufacturing.

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Supplied-Over 350 Mills

- Over 70 Sugar Plants and Major Expansions across 35 countries

45” x 90” MillXinavane, Mozambique

(Owned by Tongaat Hulett, South Africa)

Sugar Plant & MachinerySugar Plant & Machinery

Sugar:Long experience in supplying green field sugar plants & doing up-gradation of sugar plants for major Indian customers:- HPCL, Bajaj Group, Balrampur Group, Shree Ram Ind. Enterprise Ltd., Dwarikesh & Mills in the Cooperative Sector

Sugar Plant & Machinery

Complete Sugar PlantDaund Sugar Ltd., India

- Sectors

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Lavalin, Canada for PDO, OmanPressure Vessel: weight-210T length-12.5 M

Process Plant Equipment

Reliance, JamnagarTube Bundles – assembly under progress

Products include: • Reactors • High Pressure Vessels • Shell and Tube Heat Exchangers • Columns and Towers • High Pressure Boiler Drums • Boiler Pressure Parts

Materials include:• Monel• Cupro Nickel• Brass• Clad Steels

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• Cr-Mo Alloy Steels• Duplex Stainless Steels• Stainless Steels• Carbon Steels

Oil and Gas:Supplies to major / Fortune 500 Indian customers:- Indian Oil Corporation, Reliance, Bharat Petroleum, Hindustan Petroleum, Gail, etc.

Through consultants:-Toyo, Jacobs, Uhde, Engineers India Limited, Lurgi, Technip, Fluor, etc.

Products:- Reactors, Hot HP Separators, Coke Drums, Helix Exchanger, etc.

EIL, India for HPCL, MumbaiCCR Platform Reactor: length-43M; weight-125T


IOCL, Panipat, IndiaAtmospheric Column & Vacuum Column (Site Fabricated Columns )

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- Sectors

Fertilizers:Supplies to almost all major customers:- IFFCO, Kribhco, GNFC, NFL, Tata Chemicals, Chambal Fertilizers, etc.

Products:- LT Shift Convertors, Secondary Waste Heat Exchangers, BFW Pre Heater, etc.


Burrup Fertiliser, Australia:Heat Exchanger

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- Sectors


Product: Liquified Gas Containers

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The largest manufacturer of Ton Containers in the worldOver 100,000 Containers to 52 Countries

Patents awarded for design& techniques for manufacturing of Containers• US Patent • Chinese Patent • Indian Patent • Mexican Patent

Safety & reliability backed by • Finite Element Analysis • Destructive Testing on Prototype models • 100% X-ray

ThyssenKrupp, India1000T & 800T Press Lines


Products include:

Mechanical Presses(up to 3000 T)• Transfer Presses• Tandem Press Lines • Presses for Progressive Tooling • Blanking Press Lines

Gap Frame Presses from 25-250 T

CIE Automotive, Spain2500 T Transfer Press Line

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Hydraulic Presses• Double & Single Action Presses up to 3000T• Presses (Wood & Panel industry) up to 7000T

Automobile: Supplies to major OEMs & Tier 1 suppliers of Auto Industry- Suzuki, TATA, Mahindra, Honda, Ford, Bellsonica, Bajaj, Ashok Leyland, JBM etc.

- Proven track record for supplying over 2,700 Metal Forming Presses


TATA Motors, India100T Die Spotting Press

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- Sectors

Force Motors, India2000T Hydraulic Press

Ladle Turret for 2 ladles - 165 T eachDesign : SMS Demag

Contract Manufacturing

Thin Slab Caster SegmentDesign : SMS Demag

Experience: Over 15000 Tonnes of Mechanical Equipment made tocustomers design covering fabrication, machining & assembly of:

Metallurgical Industry• Hot / Cold Rolling Mills• Processing Lines• Continuous Slab / Billet / Bloom Casters• Gas Cleaning Plants & Sinter Plants

Hydro Electric Power Industry• Radial & Vertical Gates• Penstocks• Stop Logs • Trash Racks• Turbine Housings

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Supplies to international consultants:- IHI, MHI, SMS Demag, Paul Worth, etc.

GE Hydro- Canada

Steel Castings

Andritz- VA Tech, Flovel

Products include Castings in:

Creep Resistant SteelsStainless SteelsAlloy & Carbon SteelsAlloy & Nodular Irons

Capacity: 500 MT/Month

Weight Range: up to 50 MT single piece

Maximum Size:8 M x 8 M x 4 M

Tyco FCT, France

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Runner Hub

Steel Castings

Guide Vanes

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Energy: Supplies - Steel Casting to turbine OEMs:- Alstom, Siemens, Ansaldo, Toshiba, Skoda, BHEL, GE, VOITH, VATech, etc.

- Sectors

Casing

MANUFACTURINGFACILITIES

Manufacturing Facilities

Location Products

Yamuna Nagar Drums, Pressure Vessels, Heat Exchangers, Presses, Steel Plant Equipment & CI castings

Rattangarh Panels & Coils

Dahej Pressure Vessels & Drums

Muzaffarnagar Special Castings

Bawal Small Presses

Yamunanagar Rattangarh Dahej - 1 Dahej - 2

Total Area (sq.m) 180,000 50,000 202,350 240,000

Covered Area (sq.m) 95,000 16,650 16,500

Greenfield Plot

on Water Frontfor Future Expansion

Crane Capacity (max.) (MT) 200 20 300

Open Yard Fabrication (sq.m) 4,000 8,000 15,000

Drum Thickness (max.)Hot RollCold Roll

200 mm90 mm

Exclusive for Coils - 6600

MTPanels – 2200 nos.

Piping – 4400 MT

per annum

300 mm175 mm

Weight (max.) (MT) 250 1000

Diameter (max.) (mm) 5,000 9,000

Manufacturing Infrastructure- Boilers

Isgec, Yamunanagar - Works

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Isgec, Dahej, Gujarat – JV Isgec Hitachi Zosen Ltd.

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04/11/2023 31

Few critical equipment under execution at Isgec Hitachi Zosen JV

Equipment Client Weight (MT) Features

Ethylene Oxide Reactor

Reliance Industries, India 375 Low Alloy Steel. First Tubular Reactor for Petrochem plant. Only L&T in India is qualified.

Ammonia Convertor

IOWA Fertilizer Project, USA to KBR’s Technology.

750 Shell in multilayer construction. World wide only 4 fabricators have this technology .

Urea Stripper Urea Plant of Chambal Fertilizer, India to Toyo’s technology.

150 Higlhy corrosion resistant Cr-Ni-Mo alloy tubes

Ammonia Convertor

YPFB Fertilizer project Bolivia to KBR’s technology.

543 Shell in multilayer construction

Urea Reactor YPFB Fertilizer project Bolivia to Toyo’s technology

200 High strength, multi layer Carbon steel shell. Inside lined with Duplex steel liner

Reactors Saipem for Jazan Refinery project Saudi Arabia

775 Low Alloy Steel 21/4 Cr- 1Mo. Shell - 199mm thick

U.P. Steels, Muzaffarnagar

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Manufacturing Facilities – Drum Shop

Manufacturing Facilities – Tube Shop

• Carbon Steels

• Low Alloy Steels (T-11 and T-22)

• High Alloy Steels (T-91)

• Stainless Steel (TP304, TP347)


Vertical Turning LatheH – 3.2 m, Dia – 6.2 m

Korea Gun DrillX -3500 mm, Y – 3000 mmThk – 1000 mm


ESSC O/L on Head Twin Head ESSC O/L in Shell

Alloy Steels- Cr-Mo Steels- P3, P4, P5A, P5B, P9- P91, P22 & P11- T91, T22 & T11- 2¼Cr 1Mo - step cooling & impact at -180C- 5Cr ½Mo with impact at -50C

Exotic Materials- Monel- Cupro Nickel- Incoloy 825- Inconel 625

Cladded CS &AS- SS Clad- Monel Clad- Duplex- Inconel Clad

Stainless Steel- Duplex/Super- Duplex- Super Austenitic- Austenitic & Ferritic

Over 300 Qualified Welders

ASME

BS IBR

Manufacturing Facilities – Welding

Manufacturing Facilities – Welding

Tube to Tube Sheet Orbital Welding

Automatic Nozzle to Shell Welding

Manufacturing Facilities – Heat Treatment

Furnace max. size: 20m x 8m x 8m

Manufacturing Facilities – Fabrication

Package Boiler under Fabrication

6Mev Linear Accelerator

for Radiography

up to 350 mm thick

Manufacturing Facilities – Testing

Jarrell-Ash Spectrometer

UP GRADED MANUFACTURINGCAPABILITIES – NEW FACILITY

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New Facility for Boilers

• Automatic Plant• TUBES in PRODUCT out.• 100 % Shot blasting • Online real time

inspection.• Multihead SAW moving

panel welding machines• PLC operated heat-

treatment furnace• Hydro testing up to 600

Kg/ sq.cm g.

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Coil Shop

45

Panel Shop

Automatic Tube Cutting & Preparation

Straight Tube Welders

Real Time Radiography

Swage Machine

Panel Welder

Panel Bender

EPC CAPABILITIES

EPC CAPABILITIES

• In-house Engineering Team for Design, Detailing and Integration for the following systems:

– Steam Generator Island – Steam Turbine Island

– Plant Water System – Fuel Handling System

– Ash Handling System – Plant Electrical

– Control & Instrumentation – Civil & Structural

– Plant piping

• Dedicated EPC Project Management Team

• Dedicated Construction Management Team.

• Experience in Global Sourcing

• Collaborative Approach with Associates for Critical Bought-outs.

• Commissioned ~ 215.4 MW with Max. unit size of 36 MW.

• Under execution -386.9 MW with Max. unit size of 33 MW

WHY ISGEC FOR EPC?

EPC CAPABILITIES

END TO END SOLUTION PROVIDER

• Topography Survey

• Soil Investigation

• Water Analysis

• Fuel Analysis

• Land Leveling, Boundary Walls, Fencing

• Engineering Services

– Preliminary Engineering– Basic Engineering– Detailed Engineering – Erection, Testing and Commissioning– Drawing and Documents– Training

• Project Management

• Procurement.

• Civil Services

• Erection Services

• Commissioning Services .

• Performance Test

EPC Design Centre at Chennai with 90 Engineers

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EPC CAPABILITIES

Responsibilities of EPC Design Center

Proposal Engineering & Cost Estimation

Project Basic & Detailed Engineering

Project Conceptualization & Development

Standardization to reduce repeat engineering

Developmental Activities for new technologies

Documentation, Training, Quality and IT

EPC CAPABILITIES

Plant Layouts

Heat and Mass Balance Diagrams

Water Balance Diagrams

Sizing and Specifying Boiler inputs.

Specifying and reviewing STG

Sizing and Specifying Water Systems like Storage Tanks, DM Plant and Cooling tower.

Sizing and specifying Fuel Handling Plant including Layouts

Sizing and Specifying Ash Handling Plant

Sizing, Stress Analysis and BOQ preparation of complete Plant Piping

Sizing and Specifying Complete Plant Electricals and over head Transmission line

Engineering and specifications for Instrumentation and Control System and Interfacing.

Civil Engineering, BOQ preparation and Specifying Civil Works along with water intake system

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Engineering Capabilities

EPC CAPABILITIES

DESIGN & ENGINEERING

04/11/2023

Manpower Assets

• Design Managers – 37

• Design Engineers – 200

• Draftsman – 150

• Checkers – 50

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Design Capability

Engineering Staff - 437

Design CapabilitiesDesign & Engineering

Latest Software Used

• Drafting – Auto CAD 2010

•Design Softwares• Cadison• Solid Works 2010• Prosteel 3D• CAD Works• Plant Design• Structure Modeling• 3 D Modelling

• Electric Circuits• Xelec• E Plan

Software Available for Ladder Diagrams of most of the PLC manufacturers including Telemechanique, Siemens, Allen Bradley, Mitsubishi

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PDM SESSION – DOCUMENT CONTROL

3 D Model of 24000 TCD process house for Whtie Nile Sugar Company, Sudan

3 D Modeling

Design & Engineering

Design & Engineering

Finite Element Analysis

Design Capabilities

Flow dynamic Analysis-ANSYS Version 12

Document ManagementSystem

- WINDCHILL 9.0 PDMLink

After flow modelingBefore flow modeling

Design CapabilitiesDesign & Engineering

PROJECT MANAGEMENT

HIGHLIGHTS Dedicated Project Management Group .

Customer and site requirements are understood.

Planning and Scheduling on MS Projects & Primavera

Centralized ERP System (BaaN)

Project Planning and Critical Path Analysis

Project Based Team (PBT) reviews through Construction Linked Plan (CLP)

Regular Reviews with Customer, Vendors & Contractors

Site Reviews

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Video conferencing for reviews

Project Alerts

Separate Cell for Procurement

Dedicated vendors for critical parts.

Supplies as per Construction Linked Plan (CLP).

ERP working for online monitoring of procurement, manufacturing & supplies

Field Expeditors to ensure deliveries in India and overseas

HIGHLIGHTS

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PROJECT MANAGEMENT SYSTEM – ERP BaaN

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INDENT SUMMARY SESSION ERP BaaN

QUALITY CONTROL

Quality

Synopsis

• Aim to achieve the objective of attaining standards of quality equal to the best in the world

• All goods and services whether procured or supplied shall be of good and specified quality

• Quality as defined shall be attained even at higher cost

• Every failure of quality policy shall be thoroughly analyzed and reported to Top Management

Quality

• Quality Management Systems conforming to ISO 9001 : 2008

• Centralized Quality Department

• Inspection at Vendor’s Works as per approved Quality Plans

• Manufacturing of Pressure Parts under Lloyds Appraisal.

• Third party / Client inspections as required

• Field Quality reviews

• Review of processes and objectives

• Feedback & continuous quality improvements• Internal & External Audits

Quality Management

Quality

• ISO 9001:2008 Approval by Lloyds Register of Quality Assurance

• ASME ‘S’ ‘U’ ‘U-2’ & ‘U-3’ Stamps

• ASME ‘N’ Stamp

• ‘R’ Stamp

• ‘NB’ Stamp

• Approval by Lloyds as a Class I fabricator of Fusion Welded Pressure Vessels up to 200 mm (8”) thickness

• China Safety Quality License

• ISO 14001 : 2004

• OHSAS 18001 : 1999

Quality, Safety and Environment

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HEALTH & SAFETY

Health & Safety

LOGISTICS MANAGEMENT

Logistics Management – Planning & Supply Management

• Dedicated Logistics Cell

• Logistics Tie up with reputed shipping companies i.e. Bertling Logistics / LP Logistics

• Officers of Logistics Companies stationed at our Office

• Logistics Companies render following logistics services:

- Inland Transportation in India.

- Shipments from India to other countries.

- Warehouse Management.

- Meet & Greet Services

Logistics Management

Barging Operations of Pressure Vessels from our Dahej Plant

Logistics Management – Packing & Forwarding

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Construction & Commissioning

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Highlights Dedicated site management team. ERP Connectivity to site. Expert supervisory team of Isgec. Adequate cranes and tools including tower cranes. Adequate skilled manpower. Quality & Safety engineer availability full time at site. Proper site storage and security. Covered storage for critical items such as refractory, insulation and

instrumentation. Own contingent of HP welders, pressure parts fitters and mill right fitters as

fall back option. Utmost attention to alignment of panels during erection. Visit of our CFBC Core Team to site during critical stage of installation. Refractory expert deployment to site during application. Expert

commissioning team including Electrical, Instrumentation, Mechanical and Refractory experts.

Dedicated After Sales Team for spares & services.

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Transportation of Combustor Panels in Steel Crates

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Stacking of Pressure Parts at Site

Boiler Under Construction

GLOBAL PRESENCE

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Customer Country Project Details

M/s Vithai Biopower Ltd. Thailand

Travelling Grate Boiler1 x 50 TPH,43 Kg/cm2 g 455 Deg C Vaithai Grass and Wood Chips Fired Boiler

Kampangpetch Bio Energy Co. Ltd Thailand

Travelling Grate Boiler3 x 150 TPH,40 Kg/cm2 g 450 Deg C Bagasse fired Boiler

Sukhothai Bio Energy Co.

Ltd. Thailand

Travelling Grate Boiler3 x 150 TPH,40 Kg/cm2 g 450 Deg C Bagasse fired Boiler

Khon Kaen Sugar Co. Ltd Thailand

Travelling Grate Boiler4x 150 TPH, 70 Kg/cm2 g 510 Deg C Bagassefired Boiler

Experience in South East Asia


Mitr Phol Sugar Corporation

Limited. Thailand

Travelling Grate Boiler1 x 95 TPH, 60 Kg/cm2 g 500 +/- 5 Deg C Bagasse Fired Boiler

San Carlos Bio Energy Inc (Bronzeoak Philippines). Philippines

Travelling Grate Boiler1 x 45 TPH, 67 Kg/cm2 g 510 +/- 5 Deg C Bagasse and Wood Chip Fired Boiler

Sugar Plant and Ethanol Plant67.2 TCH Raw Syrup Plant with 125 KLPDEthanol Plant

JGC Philippines Inc Philippines

Travelling Grate Boiler1 x 95 TPH, 67 kg/cm2 g 480 Deg C Bagasse Fired Boilers

Phung Hiep Cane Sugar Factory

Vietnam Sugar PlantComplete Sugar Plant of 2000TCD



Phung Hiep Cane Sugar Factory Vietnam 300 TPD Sugar Refinery

Biscom Philippines Cane Mills and Process House equipment

PT Gunang Madu Plantation Indonesia

Dumping Grate Boiler1 x 120 TPH, 20 kg/cm2 350 Deg C Bagasse Fired Boilers

Engcon, San Jose I Power, Philippines

Philippines Travelling Grate Boiler1 x 52.5TPH, 52 Kg/cm2 g 480 Deg C Rice Husk Fired Boiler



Aldebran S.A. Spain 28 TPH Biomass fired Travelling Grate Boiler

Fujaraiah Cement Ltd UAE 2 Nos 90 TPH Coal fired AFBC boilers

Arab Paper Manufacturing Co. Saudi Arabia3 x 16.5 MW Co-Generation Plant with Oil & Gas fired Boilers

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Experience in Middle East & Others

Experience in Latin America

(Total Order Booking in Latin America Over USD 270 Million in last 4 Years)


Lizitex S.A. Guatemala

Power Plant61 MW Complete Power Plant (Turbo- Generator by Client) with 1 x 220 TPH, 109 Kg/cm2 g 540 Deg C Bagasse and Coal fired Travelling Grate Boiler

Enka De Colombia Colombia

Power Plant14 MW Complete Power Plant (Turbo-Generator by Client) with 1 x 62 TPH, 66 Kg/cm2 g 500 Deg C Coal fired AFBC Boiler

Ingenio Magdalena S.A. Guatemala

Travelling Grate Boiler1 x 220 TPH, 109 Kg/cm2 g 540 Deg C Bagasse and Coal Fired Boiler

Ingenio Palo Gordo S.A. Guatemala


Ingenio La Union S.A. Guatemala




Ingenio Agricola Industrial Santa Ana S.A. Guatemala


Biomass Energy S.A.(Repeat orders from Magdalena Group)

GuatemalaTravelling Grate Boiler2 x 220 TPH, 109 kg/cm2 g 540 Deg C Bagasse and Coal Fired Boilers

Al Caravan Bio Energy Project

ColombiaTravelling Grate Boiler1 x 180 TPH, 70 Kg/cm2 g 515 Deg C Bagasse Fired Boiler

Ingenio Risaralda S.A. Colombia


Ingenio Chaparrastique S.A. de C.V. El Salvador

Travelling Grate Boiler 1 x 220 TPH, 109 Kg/cm2 g 540 Deg C Bagasse and Coal Fired Boiler



Compania Azucarera Tres Valles S.A. de C.V. Honduras

Travelling Grate Boiler1 x 60 TPH, 66 Kg/cm2 g 500 Deg C Bagasse Fired Boiler

Compania Azucarera del Sur S.A. Nicaragua

Pin Hole Grate Boiler1 x 150 TPH, 85 Kg/cm2 g 515 Deg C Bagasse Fired Boiler

Compania Azucarera del Sur S.A. Nicaragua


Consorcio Naviero Nicaraguense S.A. Nicaragua


Ingenio Panuco SAPI De CV Mexico




Petroquimicasuape (A Petro brass Group Co.) Brazil

Oil & Gas Fired Boilers2 x 100 TPH, 100 Kg/cm2 g 510 Deg C Oil and Gas Fired Boiler

Calesa Group Panama PanamaTechnical Study for rehabilitation of existing Sugar Plant and new Cogen Plant

Manuelita S.A. Colombia Technical Study for rehabilitation of existing Sugar Plant

Empresa Agroindustrial Laredo S.A.A. Peru Technical Study for rehabilitation of existing Sugar Plant

Customer Country Project Detail

Kwale International Sugar Co. Ltd KenyaComplete Sugar Plant3000 Tons of Cane Per Day with 18 MW Cogeneration

Consolidated Farming Ltd. Zambia

Complete Sugar Plant1650 Tons of Cane Per Day

Expansion of Sugar Plant2500 Tons of Cane Per Day from 1650 Tons of Cane Per Day

Sugar & Allied Industries Limited UgandaComplete Sugar Plant 1650Tons of Cane Per Day with 12MW Cogeneration

Butali Sugar Company Ltd. KenyaComplete Sugar Plant1650 Tons of Cane Per Day

(Total Order Book in Africa - Over USD 750 million in last 9 Years)

Presence in Africa’s Sugar / Ethanol Sector


Kibos Sugar Company Ltd. KenyaComplete Sugar Plant1650 Tons of Cane per day

Transmara Sugar Ltd. KenyaComplete Sugar Plant1250 Tons of Cane per day

White Nile Sugar Company Sudan

Process / Boiling House 24000 Tons of Cane per day Complete Process House (part of Greenfield Sugar Plant Project)

Wonji Shoa Sugar Factory EthiopiaCane Milling Plant6250 Tons of Cane per day

Kenana Sugar Company Sudan

Modernization & ExpansionOf existing 28,500 Tons of Cane per day Sugar Plant in Phases



Addax Bio-energy Ltd.Sierra

Leone

Complete Cogeneration Plant 32 MW with 2 Nos. 80 TPH, 68 Bar (a), 485 oC Bagasse Fired Boilers

Addax Bio-energy Ltd.Sierra

Leone

Cane Milling Plant5000 Tons of Cane per day

Nakambala Sugar Ltd (part of Illovo Sugar, South Africa) Zambia

Cogeneration Plant30.4 MW with 1 No. 160 TPH, 32 kg/cm2(g), 500 Deg oC Bagasse Fired Boiler

White Nile Sugar Company Sudan

Boilers4 X130 TPH, 60 kg/cm2(g), 500 oC Bagasse Fired Boilers

Kakira Sugars Ltd. UgandaBoiler160 TPH, 67 kg/cm2(g), 515 oC Bagasse Fired Boiler




Mumias Sugar Company Ltd. Kenya

Boiler22 TPH, 45 kg/cm2(g), 400 oC Vinasse (Distillery Spent Wash) Fired Boiler

Mumias Sugar Company Ltd. KenyaBoiler170 TPH, 87 kg/cm2(g), 515 oC Bagasse Fired Boiler

Campagnie Sucriere Senegalaise (part of Mimran Group, Switzerland)

SenegalBoiler150 TPH, 43 kg/cm2(g), 400 oC Bagasse Fired Boiler

TPC Ltd. ( part of Ciel Agro Group, Mauritius)

TanzaniaBoiler90 TPH, 45 kg/cm2(g), 400 oC Bagasse Fired Boiler

Kakira sugar Works Ltd. UgandaBoiler2 Nos. 50 TPH, 45 kg/cm2(g), 510 oC Bagasse Fired Boilers


Sudanese Sugar Corporation Sudan

Major Revamp of Controls & Instrumentation System of 14 Nos. existing Boilers

Complete new Steam Distribution System for existing Two Sugar Plants

SCOUL Sugar Uganda Major Revamp of existing Boiler

Tongaat Hulett Sugar Group Mozambique 45” x 90” size Dewatering Mill for existing Diffuser

White Nile Sugar Company SudanComplete Tie-in Piping for 24,000 Tons of Cane Per Day capacity Greenfield Sugar Plant

Government of Malawi Malawi 1250 TCD Complete Sugar Plant


SOME INSTALLATIONS

Boilers – Travelling Grate Boilers

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Biomass Fired Boiler for Aldebaran Energia Del, Spain

04/11/202328 TPH BIOMASS FIRED TG BOILER AT JYOTI BIO ENERGY


1 x 52 TPH, Orient Green Power Ltd., Pollachi, Tamil NaduFuels Fired – Coconut Husk, Coconut Frond, Cane Trash, Wood Chips


1 x 70 TPH, Biomass Fired Boiler – Universal Biomass, BhatindaFuels Fired – Cotton Stalk, Rice Husk, Wood Chips, Paddy Straw



109

Biomass Fired Boiler for Aldebaran Energia Del, Spain1 X 220 TPH, 109 KG/CM2 (g), 540 oC 100% BAGASSE & 100% COAL FIRED TRAVELLING GRATE BOILER FOR INGENIO MAGDALENA S.A, GUATEMALA

(repeat order for 2 Boilers of same capacity after commissioning of 1st Boiler)


110

1 X 220 TPH, 109 KG/CM2 (g), 540 oC 100% BAGASSE & 100% COAL FIRED TRAVELLING GRATE BOILER FOR INGENIO MAGDALENA S.A, GUATEMALA(Boiler under construction)

190 TPH CFBC Boiler with Foster Wheeler technology for 45 MW Power Generationat BLA Power, India

Boilers

Boilers – Travelling Grate Boilers35 TPH, Dharni Sugars and Chemicals Ltd., Chennai, Innovatively Designed Spent Wash / Vinasse (Distillery Effluent) Fired Boiler


113

1x170 TPH Travelling Grate Boiler

Mumias Sugar Kenya

Boilers – Oil & Gas Boilers – Field Erected type

2 nos.100 TPH Natural Gas Fired Boilers for PetroquimicaSquape, Brazil (100% subsidiary of Petrobras, Brazil)

77 TPH Package BoilerLongview, Maidsville,West Virginia, USA

115

Boilers – Oil & Gas Boilers – Package typeUnder Foster wheeler, USA License

Power Plants

30.4 MW Power Plant (Bagasse Fired) Zambia Sugar Plc, Zambia.

Range: up to 160 MWSupplied 19 Nos. Complete Power Plants to Indian and Overseas customers

36 MW Bagasse / Coal based Power Plant for Shree Dutta SSK, Kolhapur, India

Power Plants

JGC Philippines

EPC Power Plants

EPC Power Plants

20 MW Cogeneration Plant for HPCL Biofuels, Lauriya, Bihar, India

1 x 61 MW BAGASSE & COAL BASED CAPTIVE POWER PLANT FOR ROYTEX S.A., GUATEMALA (under construction)

EPC Power Plants

EPC Power Plants

1 x 14 MW COAL BASED POWER PLANT WITH 1X62 TPH 66 KG/CM2 (g), 500 oC 100% COAL FIRED AFBC BOILER FOR ENKA DE COLOMBIA, COLOMBIA

Power Plant Under Construction

Sugar Plants & Machinery

Complete 3500 / 5000 TCD Sugar Plant with 18 MW Cogeneration Plant near Pune, India

122

Sugar Plants & Machinery20 MW Cogen 3500 TCD sugar plant with Chain less cane diffuser for HPCL Biofuels, Lauriya - India


Complete Cane Sugar Plant – Kibos Sugar & Allied Ind. , Kenya.


Complete Cane Sugar Plant – Butali Sugar Mills Limited, Kenya.


2500 TCD Complete Sugar Plant for Consolidated Farming Ltd., Zambia

5000 TCD Complete cane sugar plant with 25 MW cogeneration for Core Green Sugar & Fuels, India

Sugar Plant and Machinery

24000 TCD Process House and 4 x 130 TPH Travelling Grate Boilers on turnkey basis for White Nile Sugar Co. Ltd., Sudan

Sugar Plant and Machinery


24000 TCD Process House & 4 x 130 TPH Boilers at White Nile Sugar, Sudan

Under Construction Commissioned

04/11/2023

132

RECIPROCATING GRATE & RAM (PISTON) FEEDER

133

Fixed grate bar

Movable grate bar

SOME CERTIFICATES OF EXCELLENCE

THANK YOU