i.r. x81 control automático

Webcast launch 2008

X8I Product Introduction

Ingersoll Rand System Automation

Controls & Automation2

Why system control?

X8I product introduction

Features and functionality

Connectivity & Architecture

Marketing documentation

Support documentation

Availability and launch

Agenda

Ingersoll Rand System Automation X Series


System Automation

More compressors are

running than required

The wrong combination of compressors are running

System pressure is much higher than required

Why System Control?

As much as 20%-60% of the energy used to operate

typical compressed air systemsis wasted!

Common findings with unmanaged systems:

Actual m/min demand


System Automation

Advanced system control

High value/low cost

Standard to custom configurations

Leverage Nirvana efficiency attributes

Easy to install, setup and operate

2-8 unit compressor installations

Multi-unit new installations

Nirvana addition to existing system

Optimizing retrofit for existing system

X8I Market Positioning and Opportunity

16,000+ installations have multiple 7.5-350 kW compressors

more every day!



Microprocessor or electro-pneumatic

Ingersoll Rand or competitive

Nirvana 5.5 160 kW

Any combination or configuration

Energy Control Mode

Automatic sequence selection

High value features & functionality

Replaces

IEO & ISM

Controls up to 8 Compressors


System Automation

1. Operate compressors only as needed

Single point pressure control

Common control set points

Anti-cycling control

Real time schedules

System standby mode

System pre-fill

Key controller functionality

Control Objective

Energy reduction & increased reliability


System Automation

2. Leverage the most efficient trim control Nirvana VSD

Base load & trim - FILO

Multiple Nirvana 5.5 160kW

Bolt-on VFD integration

30 millisecond scan rate

Priority sequence selection

Control Objective




System Automation


Control Objective


3. Operate the most efficient set of compressors

Energy Control Mode

Ingersoll Rand or Competitive

Multiple Nirvana and Bolt-on

VFD

Programmable compressor

and compressor group priority


System Automation

4. Maintain tight and repeatable pressure control


Single point pressure control

Common control set points

30 millisecond scan rate

Multiple pressure profiles

Control Objective


Increase in Pressure


System Automation

5. Provide system reliability

Control Objective



Additional X8I functionality:

Custom sequence programming

Equal hours scheduling

Power outage restart

Controller failure revert to local

Network Communication

System Component monitoring &

control

Pressure control up to

1000 psig (70 bar)

Auxiliary input and output

field configurable

IP65/NEMA 4 enclosure

More Features and Benefits


Questions?

Moving on to:

Compressor Connectivity

and System Architecture



Nirvana rotary 20 hp (15 kW) and above

-RS485 Network

All IntelliSys controlled compressors

-RS485 Network

S3 controlled compressors will direct

connect to the X8I

-RS485 Network

All competitive compressors

And ALL pressure switch controlled

compressors .

-Hardwire direct connect

X8I Compressor control interface/integration

Nirvana 7.5 15 hp (5.5-12 kW)

-Hardwire direct connect

Direct Connect

over RS 485

Network

Nirvana

IntelliSys

R- Series

Competitor X or Press. Sw. Control


RS485 Communication Network (1219m / 4000 ft. Max)

Up to 8 Ingersoll Rand Fixed-speed or Nirvana CompressorsX8I System Controller

RS485 Cable (10m / 33 ft. Max)X8I System Controller

Hardwire

Direct Connection

(100m / 330 ft. Max)

Up to 4 Mixed Manufacturer Compressors Up to 4 Mixed Manufacturer Compressors

Ingersoll Rand Compressors: Connected over a RS485

Competitive or Pressure Switch Compressors: Hardwire Connection

Hardwire

Direct Connection

(100m / 330 ft. Max)

X8I Control Architecture


RS485 Communication Network (1219m / 4000 ft. Max)

Ingersoll Rand Fixed-speed or Nirvana Compressors

X8I System Controller 8 Compressor Integration

Mixed Manufacturer

Compressors

Ingersoll Rand & Competitive (or Pressure Switch) Compressors:

Connected over RS485 and Hardwire

Management of 8 compressors in any combination

regardless of connection strategy

X8I Control Architecture

Hardwire Direct Connection

(100m / 330 ft. Max)


Up to 8 Ingersoll Rand Fixed-speed or Nirvana CompressorsX8I System Controller

Communication

Gateway

IR- 485 to

Modbus RTU

Optional:

Ingersoll Rand Automation

RS485 Communication Network (1219m 4000 ft. Max)

Networked I/O

Configurable:

8 Digital Inputs

6 Digital Outputs

4 Analog Inputs

Optional:

Bolt-on VSD

Network Integration for

Compressors with

Add-on VSD

Optional:

L

E

D

1

L

E

D

2

C01

C02

C04

C03

ir-PCB

From VSD PressureTransducer

To VSD PressureTransducer Input

Optional:

Remote Expansion

Network Integration of up to

2 Mixed Manufacturer

Compressors (ir-PCB

Hardwire Connection)


Brochure

Functional Specs

Comparisons

Full Range of Sales Documentation


Full Range of Support Documentation

Operations

System Automation X8I

Operators Manual - X8I

Operators Manual - Opt

Set-up

System Automation X8I

Quick Set-up Manual

Application & Integration

System Automation X- Series

Interconnect Manual

Service Training

Training Overview - CD

Tech 350 - Classroom


Sales Library Information

Brochure (CCN-38455283)

Detailed Specifications

Quick Set-up Guide

Operations Manual

Interconnection Guide

Competitive comparison

Pricing

http://www.iremea.com/esa%20web/Index.asp


X- Series Automation - Summary

X8I System ControllerX4I System Controller

Position Entry Level Advanced

Control Type Positive Displacement Positive Displacement

Number of Compressors 4 8

Nirvana 5.5-30 kW only All Nirvana

Control Scheme FILO, FIFO, E.H.R ENER, FILO, E.H.R

Sequence Selection Programmable Automatic & Programmable

Interconnection Hardwire RS485 & Hardwire

Interface IR-PCB IR-485, IRV-485, IR-PCB

Wiring Distance - Hardwire 330 ft (100 M) 330 ft. (100 M)

Cable Distance - RS485 N/A 4000 ft. (1219 M)

Remote Communication N/A Option - System Gateway

Bolt-on VFD N/A Option - VFD Module

Remote Hardwired Compressors N/A Option - EX Module

System Instrumentation N/A Option - IO Module


System Automation

Summary

Unmanaged systems contribute to high operating

costs and compromised reliability

Large opportunity to create customer value through system

control applications

High value product is now available from Ingersoll Rand

i.r. x81 control automático

Documents

system pressure

requiredwhy system control

competitive nirvana

competitive multiple

compressor connectivity

vfd programmable compressor

common findings

enclosuremore features