iom manual - tapflo.comtapflo.com/en/images/pe_and_ptfe_diaphragm_pumps_iom_english.en.pdf1.4...

IOM manualInstructions for installation, operation and maintenance.PE & PTFE series air operated diaphragm pumps.

STOP Read this instruction manual carefully, before you install and operate the pump

Pump models:

TR/TXR9TR/TXR20T/TX50T/TX100T/TX200T/TX400T/TX800

2013 rev 1

IOMmanualTapfloPE&PTFEseriespumps 2

CONTENTS

CE CERTIFICATE 3

0. GENERAL 40.1 Introduction 40.2 Thewarningsymbols 4

1. INSTALLATION 51.1 Receivinginspection 51.2 Storage 51.3 Foundation 51.4 Suctionanddischargepipings 51.5 Airconnection 51.6 Exampleofinstallation 61.7 Recommendedinstallations 7

2. OPERATION 82.1 Healthandsafety 82.2 Beforestartingthepump 92.3 Startingandoperating 92.4 Pumpstopping 9

3. MAINTENANCE 103.1 Whenthepumpisneworreassembled 103.2 Routineinspection 103.3 Completeinspection 103.4 Locationoffaults 103.5 Dismantlingthepump 113.6 Assemblyofthepump 16

4. SPARE PARTS 224.1 SparepartdrawingTR9andTR20 224.2 SparepartlistTR9andTR20 234.3 SparepartdrawingT50andT100 244.4 SparepartlistT50andT100 254.5 SparepartdrawingT200andT400 264.6 SparepartlistT200andT400 274.7 SparepartdrawingT800 284.8 SparepartlistT800 294.9 Stockingrecommendation 304.10 Howtoorderparts 304.11 Pumpcode 30

5. DATA 315.1 Capacitycurves 315.2 Dimensions 325.3 Technicaldata 335.4 Tighteningtorques 335.5 Capacitychanges 33

6. WARRANTY & REPAIR 346.1 Returningparts 346.2 Warranty 346.3 Warrantyform 36


Declaration of conformityMachinery directive 2006/42/EC

TapfloABdeclaresthat:

Productname: Air operated diaphragm pumpsModels: T…

Isinconformitywiththeessentialhealthandsafetyrequirementsandtechnicalcon-structionfilerequirementsoftheECMachinerydirective2006/42/EC.

Manufacturer: Tapflo AB

Address: Filaregatan 4 S-442 34 Kungälv Sweden

Tapflo AB, June1:st2009

HåkanEkstrandManagingdirector

CE CERTIFICATE


0.1 IntroductionTheTapfloAirOperatedDiaphragmPumprangeisacompleteserieofpumpsforindustrialappli-cations.Thepumpsaredesignedtobesafesimpleandeasytouseandmaintain.Theconstructionisseallessandwithoutrotatingparts.Thepumpsaresuitableforalmostalldifferentchemicalsusedbytheindustrytoday..

Withproperattentiontomaintenace,TapfloPumpswillgiveefficientandtroublefreeoperation.Thisinstructionmanualwillfamiliariseoperatorswithdetailedinformationaboutinstalling,operatingandmaintainingthepump.

0.2 The warning symbolsThefollowingwarningsymbolsarepresentinthisinstructionmanual.Thisiswhattheysay.

Thissymbolstandsnexttoallsafetyinstructionsinthisinstructionmanualwheredangertolifeandlimbmayoccur.Observetheseinstructionsandproceedwithutmostcautioninthesesituations.Informalsootherusersofallsafetyinstructions.Inadditiontotheinstructionsinthisinstructionmanual,thegeneralsafetyandaccidentpreventionregu-lationsmustbeobserved.

Thissignalstandsatpointsinthisinstructionmanualofparticularimportanceforcom-pliancewithregulationsanddirectives,forcorrectworkflowandforthepreventionofdamagetoanddestructionofthecompletepumporitssubassemblies.

0. GENERAL

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1. INSTALLATION

1.1 Receiving inspectionAlthoughprecautionistakenbyuswhenpackingandshipping,weurgeyoutocarefullychecktheshipmentonreceipt.Makesurethatallpartsandaccesorieslistedonthepackinglistareaccountedfor.Immediatelyreportanydamageorshortagetothetransportcompanyandtous.

1.2 StorageIftheequipmentistobestoredpriortoinstallation,placeitinacleanlocation.Donotremovetheprotectivecoversfromthesuction,dischargeandairconnectionswhichhavebeenfastenedtokeeppumpinternalsfreeofdebris.Cleanthepumpthoroughlybeforeinstallation.

1.3 FoundationThepumpisfurnishedwithvibrationabsorbingrubberfeet.Thepumpwilloperateproperlywithoutbeingfixedtoafoundation.Iffixationisneededforaninstallation,makesurethefoundationisabletoabsorbvibrations.Itisessentialfortheoperationofthepumptomountthepumpwiththefeetinadownwarddirection(seesketch).

1.4 Suction and discharge pipingsSuctionanddischargepipingshouldbefullysupportedandanchoredneartobutindependentofthepump.Thepipingtothepumpshouldbeahose,topreventunduestressandstrainonthepumpconnectionsandthepipings.

1.4.1 Turnable connectionsThesuctionanddischargeconnectionsare turnable180°.Thissimplifies theassemblingandinstallationconsiderably. Ifyouwish to turn theconnections,screwa threadednipple into theconnectionandturn.OnthelargermodelsT200,T400andT800itwillsimplifyifthehousingnutsareslightlyreleasedwhileturningtheconnections.

1.4.2 Connection of suction pipeRememberthatthesuctionpipe/connectionisthemostcriticalpoint,especiallyifthepumpispriming.Justasmallleakagewilldramaticallyreducethesuctioncapabilityofthepump.Whenconnectingthesuctionpipe,followingisrecommended.

1) Forsatisfactoryoperation,usereinforcedhoseorcorresponding(thesuctionpowermayother-wiseshrinkthehose).Theinternaldiameterofthehoseshouldbethesameasonthesuctionconnection(atthebottomofthepump)tohavebestsuctioncapability.

2) Makesurethattheconnectionhose-pumpiscompletelytight,otherwisethesuctioncapabilitywillbereduced.

3) Alwaysuseasshortsuctionpipeaspossible.Avoidairpocketswhichcanarisewithlongpi-pings.

1.4.3 Connection of discharge pipeForthisconnectionitisonlyrecommendedasimpleandpositiveflowconnection.Useahoseorflexiblepiping(minimumonemeter)betweenthedischargeconnectionandanyrigidfixedpiping.Coilthehoseatleastoneturn.Allcomponents(hose,pipe,valvesetc)onthedischargepipingmustbedesignedforminimumPN10.

1.5 Air connectionScrewtheairhoseintotheairintakeonthecenterblockofthepumpwithforexampleabayonetcoupling.Forbestefficiency,usethesamehosediameterastheinternaldiameterofthecon-nectionontheairintake.

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1. INSTALLATION

1.5.1 Air treatment systemTheairvalveisconstructedforoilfreeair.Lubricationoftheairisnot allowed.However,iftheairisvery dry(laboratoryair),theairmaybelubricatedwithwater.Maximumairpressureis8bar.Aspreventionpurpose,afiltrationoftheairbymeansofa5micronfilterorfinerisrecommended.Dirtintheaircanunderunfortunatecircumstancesbethecauseofbreakdown.RecomendedairqualityaccordingtoPN-ISO8573isparticlesclass3,waterclass4andoilclass3.

Tofacilitatetheoperationofthepumpwerecommendanairtreatmentsystemconnectedtotheairsupply.Thesecomponentsshouldbeincluded:

1) Regulatortoadjusttheairpressure2) Manometertoreadtheactualpressure3) Needlevalvetoadjusttheairflow4) Filter

Thesecomponentsare included inTapflosAir treatment system whichcanbeordered fromus.

1.6 Example of installation1) Gatevalvecompressedair2) Filterandpressureregulator3) Flexiblehose4) Needlevalve5) Flexiblepiping6) Gatevalvesuction7) Gatevalvedischarge8) Coiledflexiblepiping9) Flowgauge

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1. INSTALLATION

1.7 Recommended installationsTheTapflopumpisflexibleinthewayyouareabletoinstallit.Thein-andoutletportsareinfinitelyturnablemorethan180°tofitvariouspipingsystems.

1.7.2 SelfprimingTheTapflopumpisdesignedtopullahighva-cuum.Itisabletoevacuateanemptysuctionpipewithoutanydamage to thepump.Thesuction lift isup to5meter (16.4 ’) fromanemptysuctionpipeandupto8meter(26.2’)fromawettedpipe.Thesuctioncapabilityde-pendsonthepumpsize(seechapter5.4)

1.7.1 FloodedThepipingsystemisdesignedwithapositivesuctionhead.Thisisthebestwayofinstalltionwhereitisnecessarytocompletelyevacuateallliquidfromthecontainer,orwhereviscous(thick)productsaretransfered.

ImportantDonotexceed0,7barsuctionpressure.Hig-herpressuremaycauseprematurediaphragmfailureandirregularpumpoperation.

1.7.3 SubmergedAllTapflopumpsmaybesubmergedintotheliquid. It is important tomake sure that allcomponentswhichareincontactwiththeliquidare chemically compatible.Theair exhaustmustbeledtotheathmospherebymeansofahose.

Air exhaust port dimension

Pump size Air exhaust port

TR9,TR20andT50 1/2"BSP T100,T200,T400andT800 1"BSP

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2. OPERATION

2.1 Health and safetyThepumpmustbeinstalledaccordingtolocalandnationalsafetyrules.

The pumps are constructed for particular applications. Do not use the pump on applications different from that for which it was sold without consulting us to ascertain its suitability.

2.1.1 ProtectionIntheinterestofhealthandsafetyitisessentialtowearprotectiveclothingandsafetygoggleswhenoperating,and/orworkinginthevicinityofTapflopumps.

2.1.2 Environments in danger of explosion - ATEXThestandardPEorPTFEseriespumpsarenotallowedtooperateinenvironmentsindangerofexplosion.Staticelectricitymayoccurinthepumpunderoperation,whichmaycauseexplosionandinjury.SpecialconductivepumpsTXareavailableforsuchapplications.IfyouhavepurchasedaTXpump,followbelowinstructionsandlocal/nationalrulesforsafeuse.

ATEX (directive 94/9/EC) classification of Tapflo TX pumps:

IIB 2GD c T4

STOP

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Earth connection of pump and other equipmentConnectasuitableearthwiretothestainlesssteelearthconnectionthatisplacedontheinsideofoneofthepumphousings.Connecttheotherendoftheearthwiretoearthandalsomakesurethatotherequipmentlikehoses/pipes/containersetcareproperlyearthed/connected.

2.1.3 Air pressureThemaximumairpressureforTapflopumpsis8bar.Higherairpressurethan8barcandamagethepumpandmaycauseinjurytopersonelinvicinityofthepump.Ifyouintendtoapplyahigherairpressurethan8bar,pleaseconsultus.

2.1.4 Noise levelAttests,thenoiselevelfromaTapflopumphasnotexceeded80dB(A).Undersomecircumstan-ces,forexampleifthepumpisoperatingunderhighairpressureatlowdischargehead,thenoisecanbeinconvenientorhazardousforpersonelstayingforlongperiodsinvicinityofthepump.Thishazardcanbepreventedby:

- usingsuitableearprotection- lowertheairpressureand/orraisethedischargehead- leadtheoutcommingairfromtheplacebyconnectingahosefromthemufflerconnectionof

thepump.Youwillfindtheairexhaustdimensioninchapter1.7.3.- useelastomervalveballs(EPDM,NBRorpolyurethane)insteadofPTFE,ceramicorstainless

steel,providedthattheelastomeriscompatiblewiththepumpedliquid.

Epsilon protectedequipment

Group I I , explosive at-homspheres (other thanmi-nes),gasgroupB(ethylene)

Type of protection, con-structionalsafety

Temperature class, maxsurfacetemperature135°C,ignitiontemperatureofgas/vapour135-200°C.

Category2,equipmentpro-vidinghigh levelofprotec-tion in areaswhereexplo-siveathmosphereislikelytooccur.G=gas,D=Dust.


2. OPERATION

2.1.5 Temperature hazardsRaisedtemperaturecancausedamageonthepumpand/orpipingsandmayalsobehazardousfor personel in the vicinity of thepump/pipings.Avoidquick temperature changesanddonotexceedthemaximumtemperaturespecifiedwhenthepumpwasordered.Seealsogeneralmaxtemperaturesbasedonwaterinchapter5"Data".

2.2 Before starting the pump- Makesurethepumpisinstalledaccordningtotheinstallationinstruction(section1).

- Fillingofthepumpwithliquidbeforestartisnotnecessary.

- Wheninstallationisneworreinstalled,atestrunofthepumpwithwatershouldbeconductedtomakesurethepumpoperatesnormallyanddoesnotleak.

- When installation isnewor reinstalled,check thepumphousingnut tightening torque(seechapter5.5"Data").Afterapprox1weekoperation,thetorqueshouldbecheckedagain.Thisisimportanttopreventleakage.

2.3 Starting and operating- Openthedischargevalve.

- Note! Considering the suction capacity when air is still in the suction pipe, it is recom-mended to start with low air pressure/flow in the beginning. This is not necessary if the pump is filled with liquid before start.

- Whenthepumphasbeenfilledwithliquid,theairpressure/flowmayberaisedtoincreasethesuctioncapacityofthepump.

- Theperformanceofthepumpcanbeadjustedthroughtheairsupplybyusinganeedlevalveandapressureregulator.Theperformancecanalsobeadjustedbynormalflowcontrolonthedischargesideofthesystem.

2.3.1 Dry runningThepumpmayrundrywithoutanyproblem.

2.3.2 Optimizing the pump lifetimeRunningatfullfrequency(maximumairpressure/flow)continiouslywillcauseprematurewearofthecomponents.Asageneralrule,werecommendtorunathalfofthemaximumcapacityofthepump.Forinstance,aT100pumpshouldruncontiniousmaximumat50l/min.

2.4 Pump stoppingThepumpcanbestoppedintwoways:

1)Closethedischargevalve.Thepressurefromthesystemwillstopthepumpautomatically.Thiswillnotdoanydamagetothepump.Thepumprestartseasywhenthevalveisopenedagain.

2)Stoptheairsupply.

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STOP

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3.1 When the pump is new or reassembledIfthepumpisneworreassembledaftermaintenanceitisimportanttoretightenthepumphousingnuts(pos37)afterafewdaysofoperation.Makesuretousetherighttorque,seechapter5.5.

3.1.1 Performance testWheninstallationisnew,atestrunofthepumpshouldbeconducted.Gaugethecapacityatspe-cificairpressure/flow.Thisinformationisforuseincheckingperformanceasweartakesplace.Youwillbeabletosetschedulesformaintenanceofthepumpandtoselectsparepartstobekeptonstock.

3.2 Routine inspectionFrequentobservationofthepumpoperationisrecommendedtodetectproblems.Achangeinsoundoftherunningpumpcanbeanindicationofwearedparts(seebelow"locationoffaults").Leakingliquidfromthepumpandchangesofperformancemayalsobedetected.Routineinspec-tionsshouldbeconductedfrequently.

3.3 Complete inspectionTheintervalsforacompleteinspectiondependupontheoperationconditionsforthepump.Thecharacteristicsoftheliquid,temperature,materialsusedinthepumpandrunningtimedecidehowoftenacompleteinspectionisnecessary.

Ifaproblemhasoccured,orifthepumpisinneedofacompleteinspection,seelaterthischapter"locationoffaults"and"dismantlingofthepump".Youareofcoursewarmlywelcometoconsultusforfurtherhelp.

Wornpartsshouldbecarriedinstock,seeourrecommendationinchapter4.4.

3.4 Location of faultsProblem Possible fault

The pump does not run Theairpressureistolow Theairconnectionisblocked Mufflerisblocked Airvalveisdefect Dirtinthepumpchamber Diaphragmbreakdown

The suction is bad Suctionconnectionisnottight Suctionconnectionisblocked Mufflerisblocked Valveballsareblocked Valveballsaredamaged

The pump runs irregularly Valveballsareblocked Sealingsaredefectinairvalveorcenterblock DiaphragmbreakdownBad flow/pressure Pressurefallinincommingair Suctionorairconnectionblocked Mufflerisblocked Airvalveisdefect Valveballswornout/broken Airinliquid Diaphragmbreakdown

Liquid leaks from the pump Screwsonthehousingnotproperlyfastened

Liquid comes out of the muffler Diaphragmbreakdown

3. MAINTENANCE

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3. MAINTENANCE

3.5 Dismantling the pumpThenumbersputinbrackets,refertothepartnumbersinthesparepartdrawingsandsparepartlistsinchapter4.

3.5.1 Before the dismantling procedure Besuretodrainallliquidfromthepump.Cleanseorneutralizethepumpthoroughly.Disconnecttheairconnectionandthenthesuctionanddischargeconnections.

3.5.2 MainpartsThisinstructionappliestoPTFEpumpsfromserialNo1012....

STOP

Fig 5.2. Unscrewthehousingnuts(37).Care-fullypulloutthepinscrews(14).Laythepumpwithonehousingfacingdownandcarefullylifttheloosehousing(11).Proceedasinfig5.3.

Fig 5.1. Unscrew the plugs (571) bymeansofacirclipplier.CarefullyliftoffthePEcovers(1181).

Fig 5.3. PE pumpsUnscrew thehousingnuts (37).Carefullypulloutthepinscrews(14).Laythepumpwithonehousingfacingdownandcarefullylifttheloosehousing(11).

All pump typesCarefullyliftthesuctionanddischargeconnec-tions (13) and the center block (12) from theremaininghousing(11).


Fig 5.8. Pushouttheuppersleeve(202),tore-movevalveseatassemblyandremoveblockingpin(2021)

Fig 5.5. Putoneofthepinscrewsintheholeofthespacersleeve(19)andturnitalltheway180°.

Fig 5.7. Pushout the lowersleeve (212)andvalve seat (222) bymeans of one of the pinscrews.

Fig 5.6. Carefullypulloutthethespacersleeve(19).Pleasenotethatforcenevershallbeusedbyfordismantling.

Fig 5.4. Toremovethespacersleeve(19),usea piece of plastic and a hammer to carefullyknocktoturnit.

3.5.3 Valve seats and valve balls (T50 and bigger)

3. MAINTENANCE


3. MAINTENANCE

Fig 5.10. Liftandpulldownthespacersleeve(19).

Fig 5.9. Screwapinscrewintotheholeofthespacersleeve(19).OnnewermodelsofTR9thisholedoesnotexcist,thenlift insteadcarefullybymeansofascrewdriver.

Fig 5.11. Press the diaphragms (15) to theirneutralposition(bothhavethesamedistancetothecenterblock).Holdoneofthediaphragms(15)andunscrewtheother.Thenpullout theremainingdiaphragm(15)with thediaphragmshaft(16).

3.5.4 Rod valves (TR9 and TR20)

3.5.5 Centerblock with circlips (TR9, TR20, T50, T100 and T800)ThisinstructionappliestoabovementionedpumpsandoldermodelsofT200(serialnumbers0803andearlier)andT400(serialnumbers0801andearlier).

Fig 5.12. Iftheshaftsealings(36)seemtobewornout (by internal leakageofair),carefullyremove themwith a pointed tool.During thisoperation, thesealing (36)andbackupo-ring(47)usuallygetdestroyed,somakesuretohavereplacementsparesavailable.


3. MAINTENANCE

Fig 5.14. Pressouttheairvalve(61)bymeansofapressingdevice.Becarefulnottodamagethebrassedgesoftheairvalve.

Fig 5.13. Carefullyremovethecirclip(27)withacirclipplier.Whiledoingthis,coverwithyourotherhand,thecirclipeasilyflipsaway!Dothesamewiththecirclip(27)ontheotherside.

3.5.6 Centerblock with threaded air valve (T200 and T400)ThisinstructionappliestoT200fromserialNo0803....until1105....andT400fromserialNo0801....until1105....

Removediaphragms(15),diaphragmshaft(16)andshaftseals(36)asdescribedinfig9-10.

Fig 5.16. Nowwhenbothendcapsareremoved,pushoutbyhandtheshaftandpiston.

Fig 5.18. Pressoutthecylinder,becarefulnottodamagetheedgesofthecylinder.

Fig 5.17. To push out the cylinder, use theothersideofthemountingtoolthatfitintothecylinder.

Fig 5.15. Carefullyunscrewtheairvalveendcapbymeansof themounting tool (282).Do thesamewiththeendcapontheotherside.


Checksealsandbrassparts forwearordamage. If thesearewornordamaged, replace thecompleteairvalveassembly.Ifyouareabletoreusetheairvalve,replacetheexternalo-rings(6pcspos30)withnewonespriortoassembly.

Fig 5.19. Unscrewtheplatescrews(2711). Fig 5.20. Takeouttheplate(271).Dothesameon the other side.Press out the air valve asdescribedinfig5.14.

3.5.7 Center block with plate mounted air valve, TX100, T/TX200 and T/TX400ThisinstructionappliestoTX100fromserialNo0907....,T/TX200andT/TX400fromserialNo1106....


3. MAINTENANCE

3.6 Assembly of the pump3.6.1 Centerblock with circlips (TR9, TR20, T50, T100 and T800)

This instructionappliestoabovementionedpumpsandoldermodelsofT200(serialnumbers0803andearlier)andT400(serialnumbers0801andearlier).

Fig 6.2. Putalittlewaterontheo-rings(30),other lubricantsshouldnotbeused.Carefullypushtheairvalve(61)intothehousing.Mountthecirclip(27)ontheremainingside(seefig.6.1).

Fig 6.1. Mountthecirclip(27)ononeside.

3.6.2 Centerblock with threaded air valve (T200 and T400)

Fig 6.3. Carefully screw theendcapbyhandinto the centerblock.Sometimes youhave tofirstscrewcounterclockwiseuntil the threadsmatch.

Fig 6.4. Tightencarefullybymeansofthemoun-tingtool(pos282)andaspanner.


Fig 6.5. Placeoneof theo-rings (pos30)ontheendcap.

Fig 6.7. Place the lasto-ring (pos30)on thecylinder.

Fig 6.6. Makesureallfouro-rings(pos30)aremountedonthecylinder.Usealittlewaterontheo-ringstoeasierslidethecylinderintothecen-terblock.Otherlubricantsshouldnotbeused.

Fig 6.8. Carefullymountthepistonandshaftbyhand.RepeatstepsFig6.3andFig6.4ontheremaining side.Carefully secure theendcapsequallyonbothsides.

3. MAINTENANCE


Fig 6.14. Mountthediaphragmshaft(16)onthediaphragm(15)andpushtheassemblycarefullythroughtheholeinthecenterblock(12).

Fig 6.13. Mountthepinscrew(partofthedia-phragmshaftpos16)securelyinthediaphragm(15)bymeansofanallenkey.

Fig 6.12. Tomount the shaft seal (36), bendittoakidneyshapeandinsertcarefullytothegroove.

Fig 6.11. Insert the shaft seal o-rings (47) inthegroove.

3.6.4 DiaphragmsFig6.9until6.11donotapplytomodelsTR9andTR20.

3.6.3 Center block with plate mounted air valve, TX100, T/TX200 and T/TX400ThisinstructionappliestoTX100fromserialNo0907....andT/TX200andT/TX400fromserialNo1106....

Fig 6.9. Putontheairvalveplate(271)ononesideofthecenterblock(122)andmountwiththescrews(2711).Pushtheairvalvefromtheothersideasdescribedinfig6.2.

Fig 6.10. Mounttheplate(271withthescrews(2711)ontheremainingside.

3. MAINTENANCE


Fig 6.16. Mounttheballstop(22)inthelowersleeve(212)placethevalveballandpushsleeveassembly.

Fig 6.19. Placethespacersleeve(19)upsidedown and press it up towards the the uppervalveseat(20).

Fig 6.15. Place anO-ring (43) on the valveseat (222) andpush theassembly intopumphousing(11)

Fig 6.17. Mmountblockingpin(2021)inspecialcut inpumphousing.Fix theball stop (22) inuppersleeveandmountitinthepumphousing.

Fig 6.18. Mount thevalveseatO-ringon thebottomof thevalveseat (222)andpushseatassemblyintothehousing(11)

3. MAINTENANCE

3.6.5 Valve seats and valve balls


Fig 6.21. Makesure theseatandsleeveas-semblyisflatinsidethehousing.

Fig 6.24. Put thesmallo-ring (pos18) in theseatofthehousing.OnolderpumpswithPTFEdiaphragms(serialnumber1105...andolder)thePTFEu-ringwithitso-ringshallbemountedwitho-ringfacingupwards.

Fig 6.20. Putoneofthepinscrewsintotheholeofthespacersleeve(19)andturnitgently.Knockalsocarefullywithaplastichammer toeasierforcedownthespacersleeve.

Fig 6.22. Firstinsertthelowerrodvalve(21)andupper rodvalve (20).Push thespacersleeve(19)withitspin(22)intothehousing(11).Youmayneedtoknockgentlywithaplastichammer.

Fig 6.23. Makesureallpinscrews(14)haveonenut(37)andonewasher(38)each.Nutshouldonlybeputononeortwothreads.Putthepinscrewsthroughthehousingandmountcarefullythecenterblockassembly.

3. MAINTENANCE

3.6.6 Rod valves (TR9 and TR20)

3.6.7 Main unit assembly


3. MAINTENANCE

Fig 6.26. Carefullyliftontheremaininghousing.Fig 6.25. Putontheinletandoutletconnections(13),makesureallo-rings(18)aremounted.

Fig 6.27. Fastenthenuts(37)alternatingly,withorwithoutwashersdependingonhowmuchofthethreadcomesout.Ifsomeofthenutswerefastenedwithoutwasher,unscrewthooseandputwashersunderneath.Tighten thenutsac-cordingtorecommendedtighteningtorquesinchapter5.

3.6.8 Test run and follow up draftWerecommendyoutoconductatestrunofthepumpbeforeinstallingit tothesystemsonoliquidgetswastedifthepumpleaksorperhapsdoesnotstartaccordingtowrongassemblingofthepump.

Afterafewweeksoperationafollowupdraftofthenutsisrecommended.


4. SPARE PARTS

4.1 Spare part drawing TR9 and TR20

124

Reinforcement

(PTF

Epum

ps)

Reinforcement

(PTF

Epum

ps)

Valveballs(T

20only)

Twinconnections

Drumpum

pparts

Flan

gecon

nections

(TR20only)

Externalairsupply

Valveballs(T

20only)


4.2 Spare part list TR9 and TR20

4. SPARE PARTS

Spare part kitsPos Description Qty/pump Material options KIT LIQ KIT AIR

11 Housing 2 PEorPTFE12 Centerblock 1 PP13 In/Outlet 2 PEorPTFE14 Pinscrew 4 AISI31615 Diaphragm 2 EPDM*,PTFE,NBR*orFKM •17 Rubberfoot 4 NBR18 O-ringset(in/outlet) 4 PTFE/EPDM,EPDM,FKM,NBR*orFEP/FKM*** • •19 Spacersleeve 2 PEorPTFE 20 Lowerrod 2 PTFE •21 Upperrod 2 PTFE • 22 Pin 2 PTFE • 25 Muffler 1 PP •27 Circlip 2 Phosphorbronze 30 O-ring 6 NBR(standard),EPDMorFKM33 Plug 2 PEorPTFE37 Nut 8 AISI30438 Washer 8 AISI30457 Nutcover 8 PP61 Airvalvecomplete 1 Bodybrass(standard),AISI316orPET, • o-ringsNBR(standard),EPDMorFKM

OptionsStainless steel reinforcement (standard on ATEX PTFE pumps)117 Reinforcementplate 2 AISI316147 Pinscrewforreinforcedver. 4 AISI316

Stainless steel/PE reinforcement**1173 Reinforcementplate 2 AISI3161181 Cover 2 PE147 Pinscrewforreinforcedver. 4 AISI316571 Plug 4 PETwin connections130 Twinin/outlet 2 PEorPTFE

Drum pump parts63 Druminlet 1 PEorPTFE64 Pumptube 1 PP(onPEpumps)orPTFE(onPTFEpumps)65 Handle 1 AISI316Flange connections*70 Flangepipe(threaded) 2 PEorPTFE71 LooseflangeringANSI 2 PP,PTFEorAISI31673 LooseflangeringDIN 2 PP,PTFEorAISI31673-12 LooseflangeJIS 2 PP,PTFEorAISI316Valve ball version* 23 Valveball 4 EPDM,PTFE,NBR,FKM,AISI316,PUorceramic191 Spacersleeve 2 PEorPTFE201 Uppersleeve 2 PEorPTFE212 Lowersleeve 2 PEorPTFE221 Vallveballstop 4 PTFE

External air supply36 Centerblocksealing 2 PE47 O-ring(backupfor36) 2 NBR(standard),EPDMorFKM 124 Centerblock 1 PP161 Shaftforexternalcontrol 1 AISI316*=TR20only**=StandardonPTFEpumpsfromserialnumber1012....***=StandardinpumpswithPTFEdiaphragmsfromserialNo1301....FEP/FKMo-ringsdonotfitonolderin/outlets(pos13).OlderpumpshavePTFE/EPDMasstandard.


4. SPARE PARTS

4.3 Spare part drawing T50 and T100

124

Reinforcement

(PTF

Epum

ps)

Reinforcement

(PTF

Epum

ps)

Twinconnections

Platemountedairvalve,standardonTX100pumpsfrom

serialN

o0907....

High liftseats(divided)

Drumpum

pparts

Flangeconnections

Externalairsupply


Spare part kitsPos Description Qty/pump Material options KIT LIQ KITAIR KIT VAL 11 Housing 2 PEorPTFE12 Centerblock 1 PP13 In/Outlet 2 PEorPTFE14 Pinscrew 6 AISI30415 Diaphragm 2 EPDM,PTFE,NBRorFKM* •16 Diaphragmshaft 1 AISI316 • 17 Rubberfoot 4 NBR18 O-ringset(in/outlet) 4 PTFE/EPDM,EPDM,FKM,NBRorFEP/FKM**** • •19 Spacersleeve 2 PEorPTFE •20 Uppervalveseat 2 PEorPTFE202 Uppersleeve 2 PE,PTFEORAISI316 •2021 Blockingpin 2 PTFE,PE** •212 Lowersleeve 2 PE,PTFE,AISI316 •22 Valveballstop 4 PE1000,PTFE,PU,AISI316 •222 Valveseatinsert(dividedseat) 4 PE1000,PTFE,PUorAISI316 •23 Valveball 4 EPDM,PTFE,NBR,FKM,AISI316,PUorceramic •25 Muffler 1 PP •26 Airintakeadapter 1/2***** Galvanizedbrass27 Circlip 2 Cr3coatedstell 30 O-ring 6 NBR(standard),EPDMorFKM33 Plug 2 PEorPTFE36 Centerblocksealing 2 PE • 37 Nut 12 AISI30438 Washer 12 AISI30443 O-ring(valveseat) 4 EPDM,PTFE,NBRorFKM •47 O-ring(backupfor36) 2*/4** NBR(standard),EPDMorFKM •57 Nutcover 12 PP61 Airvalvecomplete 1 Bodybrass(standard),AISI316orPET, • o-ringsNBR(standard),EPDMorFKMOptionsStainless steel reinforcement (standard on ATEX PTFE pumps)117 Reinforcementplate 2 AISI316147 Pinscrewforreinforcedver. 6 AISI316

Stainless steel/PE reinforcement (standard on PTFE pumps from serial No 1012 ....)1173 Reinforcementplate 2 AISI3161181 Cover 2 PE147 Pinscrewforreinforcedver. 6 AISI316571 Plug 4*/8** PEPlate mounted air valve (standard on TX100 pumps from serial No 0907 ....), not available for T/TX50122 Centerblock 1 PPorconductivePP271 Set2xplates(leftandright) 1 AISI3162711 Screw 8 AISI316Twin connections130 Twinin/outlet 2 PEorPTFEHigh lift seats203 Uppersleevehighlifttype 2 PEorPTFE213 Lowersleevehighlifttype 2 PEorPTFEDrum pump parts63 Druminlet 1 PEorPTFE64 Pumptube 1 PP(onPEpumps)orPTFE(onPTFEpumps)orAISI31665 Handle 1 AISI316Flange connections70 Flangepipe(threaded) 2 PEorPTFE71 LooseflangeringANSI 2 PP,PTFEorAISI31673 LooseflangeringDIN 2 PP,PTFEorAISI31673-12 LooseflangeJIS 2 PP,PTFEorAISI316

External air supply124 Centerblock 1 PP

4. SPARE PARTS

4.4 Spare part list T50 and T100

*=T50only**T100only***=Dividedseattypestandardonallpumps

****=FEP/FKMstandardonpumpswithPTFEdiaphragmsfromserialNo1106....FEP/FKMo-ringsdonotfitonolderin/outlets(pos13).OlderpumpshavePTFE/EPDMasstandard.*****=Pumpswithexternalairsupply


124

4. SPARE PARTS

4.5 Spare part drawing T200 and T400

Twinconnections

Flangeconnections

Reinforcement

(PTF

Epum

ps)

Reinforcement

(PTF

Epum

ps)

Highliftseats(divided)

Threadedairvalve*

Externalairsupply


4.6 Spare part list T200 and T400

4. SPARE PARTS

Spare part kitsPos Description Qty/pump Material options KIT LIQ KITAIR KIT VAL 11 Housing 2 PEorPTFE122 Centerblock 1 PP13 In/Outlet 2 PEorPTFE14 Pinscrew 6 AISI30415 Diaphragm 2 EPDM,PTFE,NBROrPTFE1705b •16 Diaphragmshaft 1 AISI316 •17 Rubberfoot 4 NBR18 O-ringset(in/outlet) 4 PTFE/EPDM,EPDM,FKM,NBRorFEP/FKM**** • •19 Spacersleeve 2 PEorPTFE •20 Uppervalveseatcomplete*** 2 PEorPTFE2021 Blockingpin 2 PEorPTFE •202 Uppersleeve 2 PE,PTFEorAISI316 •21 Lowervalveseatcomplete*** 2 PE,PTFE 212 Lowersleeve 2 PE,AISI316PTFE •22 Valveballstop 4 PE1000PTFE •222 Valveseatinsert(dividedseat)4 PE1000,PTFE,PUorAISI316,PTFE1635 •23 Valveball 4 EPDM,PTFE,NBR,FKMorPU •25 Muffler 1 PP •26 Airintakeadapter 1/2** Galvanizedbrass271 Set2xplates(leftandright) 1 AISI3162711 Screw 8 AISI31630 O-ring 6 NBR(standard),EPDMorFKM33 Plug 2 PEorPTFE36 Centerblocksealing 2 PE •37 Nut 16 AISI30438 Washer 16 AISI30443 O-ring(valveseat) 4 EPDM,PTFE,NBRorFKM •47 O-ring(backupfor36) 2 NBR(standard),EPDMorFKM •57 Nutcover 12 PP61 Airvalvecomplete 1 Bodybrass(standard),AISI316orPET, • o-ringsNBR(standard),EPDMorFKM

OptionsStainless steel reinforcement (standard on ATEX PTFE pumps)117 Reinforcementplate 2 AISI316147 Pinscrewforreinforcedver. 8 AISI316

Stainless steel/PE reinforcement (standard on PTFE pumps from serial No 1012 ....)1173 Reinforcementplate 2 AISI3161181 Cover 2 PE147 Pinscrewforreinforcedver. 8 AISI316571 Plug 8 PEThreaded air valve*123 Centerblock(threaded) 1 PP61-123Airvalvecomplete 1 Bodybrass(standard),AISI316orPET,o-ringsNBR(standard),EPDMorFKMTwin connections130 Twinin/outlet 2 PEorPTFEHigh lift seats203 Uppersleevehighlifttype 2 PEorPTFE213 Lowersleevehighlifttype 2 PEorPTFEFlange connections70 Flangepipe(threaded) 2 PEorPTFE71 LooseflangeringANSI 2 PP,PTFEorAISI31673 LooseflangeringDIN 2 PP,PTFEorAISI31673-12 LooseflangeJIS 2 PP,PTFEorAISI316


*=T200fromserialNo0803....until1105....andT400fromserialNo0801....until1105.Onolderpumpscirclipmountedairvalvespos61areused.**=Pumpswithexternalairsupply***=Dividedseattypestandardonallpumps****=FEP/FKMstandardonpumpswithPTFEdiaphragmsfromserialNo1106....andT400fromserialNo1301FEP/FKMo-ringsdonotfitonolderin/outlets(pos13).OlderpumpshavePTFE/EPDMasstandard.


4. SPARE PARTS

4.7 Spare part drawing T800

124

Externalairsupply


4.8 Spare part list T800

4. SPARE PARTS

Spare part kits Pos Description Qty Material options KIT LIQ KITAIR KIT VAL 11 Housing 2 PE12 Centerblock 1 PP13 In/Outlet 2 PE14 Pinscrew 8 AISI31615 Diaphragm 2 EPDM,PTFEorNBR •16 Diaphragmshaft 1 AISI316 •17 Rubberfoot 4 NBR18 O-ringset(in/outlet) 4 PTFE/EPDM,EPDM,FKM,NBRorFEP/FKM* • •19 Spacersleeve 2 PE •20 Uppervalveseat 2 PE202 Uppersleeve 2 PEorPTFE •2021 Blockingpin 2 PEorPTFE •21 Lowervalveseat 2 PE212 Lowersleeve 2 PEorPTFE •22 Valveballstop 4 PE1000 •222 Valveseatinsert(dividedseat)4 PE1000 •23 Valveball 4 EPDM,PTFE,NBRorPU •25 Muffler 1 PP •26 Airintakeadapter 1/2** Galvanizedbrass27 Circlip 2 Cr3coatedstell30 O-ring 6 NBR(standard),EPDMorFKM33 Plug 2 PEorPTFE36 Centerblocksealing 2 PE •37 Nut 16 AISI30438 Washer 16 AISI30443 O-ring(valveseat) 4 EPDM,PTFEorFKM •47 O-ring(backupfor36) 2 NBR(standard),EPDMorFKM •57 Nutcover 16 PP61 Airvalvecomplete 1 BodyPET,shaftbrass(standard)orAISI316,o-ringsFKM •70 Flangepipe(threaded) 2 PEorPTFE71 LooseflangeringANSI 2 PP,PTFEorAISI31673 LooseflangeringDIN 2 PP,PTFEorAISI31673-12 LooseflangeringJIS 2 PP,PTFEorAISI316


*=StandardinpumpswithPTFEdiaphragmsfromserialNo1301....FEP/FKMo-ringsdonotfitonolderin/outlets(pos13).OlderpumpshavePTFE/EPDMasstandard.**=Pumpswithexternalairsupply


4.10 How to order partsWhenorderingsparepartsforTapfloPumps,pleaseletusknowthemodel number and serial numberfrompumphousing/centerblock.Thenjustindicatethepartnumbers(referedtothesparepartlist)andquantityofeachitem.

4.11 Pump codeThemodelnumberonthepumptellsthepumpsizeandmaterialofthepumpcomponents.

4.9 Stocking recommendationEvenatnormaloperationsomedetailsinthepumpwillbesubjecttowear.Inordertoavoidex-pensivebreakdownswerecommendhavingafewsparepartsinstock.

Dependingontheseverityoftheoperationandtheimportanceofnothavingabreakdown.WeofferthreedifferentsparepartKITS,KIT LIQandKIT VALincludespartsonpumpwettedside,whileKIT AIRinludeswornpartsonairside.

4. SPARE PARTS

Tapflodiaphragmpump

Basicoptions:B = BackupdiaphragmsystemD = DrumpumpF = FilterpresspumpL = DrainingsystemQ = SpecialsealedpumpR = RodvalvesT = TwinpumpV = AISI316Lvalveseat/spacerX = ATEXapproved,groupII,cat2Y = HighsuctionliftversionZ = Semiconductorindustrypump

Maxcapacity(l/min) Materialofwettedthermoplasticparts:P = PE(polyethylene)T = PTFE

Materialofdiaphragms:B = PTFETFM1705bE = EPDMN = NBR(nitrilerubber)T = PTFEV = FKM(TR9-T50only)

Materialofvalveballs:B = PTFETFM1635E = EPDMN = NBR(nitrilerubber)T = PTFES = AISI316stainlesssteelP = PU(polyurethane)K = CeramicV = FKMMaterialofrodvalves(TR9andTR20only)T = PTFE

T DR -7PV20 P T T

Specialexecutions*:1 = Optionalmaterialin/outlet2 = Valveseatinsert(PE,PTFE,PUor AISI316L)3 = Optionalconnectiontype4 = Backupdiaphragmsystem configuration5 = Otherspecialexecutions*6 = Optionalmaterialofcenterblock7 = Optionalmaterialofairvalve8 = Optionalmaterialofpos18seals9 = Optionalmaterialofhousing pinscrews11 = Housing reinforcement plates13= Twininletoptions14= Optionalpumpfeet

TR9 and TR20 :

Pos Description Qty

KIT LIQ

15 Diaphragm 2

18 O-ringsetin/outlet 4

20 Lowerrod 2

21 Upperrod 2

22 Pin 2

KIT AIR


61 Airvalvecomplete 1

25 Muffler 1

22 Pin 2

T50, T100, T200, T400, T800:

Pos Description Qty

KIT LIQ

15 Diaphragm 2


23 Valveball 2

43 O-ring(valveseat) 2

KIT AIR


61 Airvalvecomplete 1

16 Diaphragmshaft 1

36 Centerblockseal 2

47 O-ring(backupfor36) 2/4*

25 Muffler 1

KIT VAL

19 Spacersleeve 2

2021 BlockingPin 2

202 Uppersleeve(dividedseat) 2

212 Lowersleeve(dividedseat) 2

222 Valveseat(dividedseat) 4

22 Valveballstop 4

*=forT100


5. DATA

5.1 Capacity curvesTheperformancecurvesarebasedonwaterat20°C.Othercircumstancesmightchangetheper-formance.Seepagechapter5.6howthecapacitywillchangeatdifferentviscositiesandsuctionlifts.

Example(seetheredlineattheTR9curve):A flow of 6 liter/minute is desired. Thedischargeheadiscalculatedto30mWC.WechooseaTR9.Itrequiresanairpressureof6barandwill consumeapproximately0.10Nm3airperminute.


5. DATA

5.2 Dimensions StandardPEpumps

StandardPTFEpumps

DrumpumpsTD

TwinpumpsTT

FilterpresspumpsTF

Changesreservedwithoutnotice

B4H3

Dimensionsinmm(whereotherisnotindicated)Dimensionsininch(whereotherisnotindicated)

Dim Pump size 9 20 50 100 200 400 800 A 70 105 150 200 270 350 460 2.76 4.13 5.91 7.87 10.63 13.78 18.11 A2 - - 150 300 300 404 - - - 5.91 11.81 11.81 15.91 - B 94 112 160 214 310 380 589 3.70 4.41 6.30 8.43 12.20 14.96 23.19 B2 - - 168 221 320 390 - - - 6.61 8.70 12.60 15.35 - B3 - - 277 391 490 598 - - - 10.91 15.39 19.29 23.54 - B4 134 152 200 254 350 420 - 5.28 5.98 7.87 10.00 13.78 16.54 - C 115 135 190 250 345 425 637 4.53 5.31 7.48 9.84 13.58 16.73 25.08 D 123 168 243 320 450 563 830 4.84 6.61 9.57 12.60 17.72 22.17 32.68 D2 - 175 250 325 - - - - 6.89 9.84 12.80 - - - D3 - - 385 550 700 770 - - - 15.16 21.65 27.56 30.31 - D4 - - 343 477 630 690 - - - 13.50 18.78 24.80 27.17 - E 92 132 190 252 345 440 650 3.62 5.20 7.48 9.92 13.58 17.32 25.59 E2 - 147 210 280 - - - - 5.79 8.27 11.02 - - - E3 - - 250 333 467 588 - - - 9.84 13.11 18.39 23.15 - F 8 8 15 15 30 30 30 0.31 0.31 0.59 0.59 1.18 1.18 1.18 F2 - 15 21 21 - - - - 0.59 0.83 0.83 - - - G 9 15 17 30 30 30 30 0.35 0.59 0.67 1.18 1.18 1.18 1.18 H 10 15 16 30 30 30 15 0.39 0.59 0.63 1.18 1.18 1.18 0.59 H2 - - 19 33 35 35 - - - 0.75 1.30 1.38 1.38 - H3 30 35 36 50 50 50 - 1.18 1.38 1.41 1.97 1.97 1.97 - I 12 15 20 28 38 48 80 0.47 0.59 0.79 1.10 1.50 1.89 3.15 J 1/4” 3/8” 1/2” 1” 11/2” 2” 3” 1/4 3/8 1/2 1 11/2 2 3” J2 1/4” 3/8” 1/2” 3/4” 1” 11/2” - 1/4 3/8 1/2 3/4 1 11/2 - K M4x20M4x20 M8x25 M8x25 M8x25 M8x25M8x25 M4 M4 M8 M8 M8 M8 M8 L 1/8” 1/8” 1/4” 1/4” 1/2” 1/2” 1/2” 1/8 1/8 1/4 1/4 1/2 1/2 1/2 M 15 17 25 38 54 70 95 0.59 0.67 0.98 1.50 2.13 2.76 3.74 N 58 81 115 154 211 268 410 2.28 3.19 4.53 6.06 8.31 10.55 16.14 P 35 52 80 105 143 183 238 1.38 2.05 3.15 4.13 5.63 7.20 9.37 R 0° 0° 15° 15° 0° 0° 0° 0° 0° 15° 15° 0° 0° 0° S 13 15 21 27 35 42 - 0.51 0.59 0.83 1.06 1.38 1.65 - ØT - 20 33 33 - - - - 0.79 1.30 1.30 - - - U - 1270* 1270* 1270* - - - - 50.0* 50.0* 50.0* - - - V - 285 360 400 - - - - 11.22 14.17 15.75 - - - *=Anylengthupto2000mmuponrequest *=Anylengthupto79”uponrequest


5.3 Technical data

5. DATA

5.4 Tightening torquesThefollowingtighteningtorquesarerecommended.

Pump size Mounting torque (Nm)

TR9 4 TR20 5,5 T50 8 T100 16 T200 20 T400 23 T800 30

5.5 Capacity changesCapacity changes at different suction lifts Capacity changes at different viscosities

Data Pump size 9 20 50 100 200 400 800General characteristics*Maxcapacity(l/min)/(USgpm) 11/2.9 24/6.3 60/15.8 125/33 330/87 570/150 820/216**Volumeperstroke(ml)/(cuin) 13/0.80 50/3.05 87.5/5.34 280/17.1 933/56.9 2300/140.3 5125/312.7Maxdischargepressure(bar)/(psi) 8/116 8/116 8/116 8/116 8/116 8/116 8/116Maxairpressure(bar)/(psi) 8/116 8/116 8/116 8/116 8/116 8/116 8/116****Maxsuctionliftdry(m)/(Ft) 1/3 1.5/5 2.5/8 3.5/11 4/13 4/13 5/16Maxsuctionliftwet(m)/(Ft) 8/26 8/26 8/26 8/26 8/26 8/26 8/26Maxsizeofsolids(øinmm)/(in) 2/0.08 3/0.12 4/0.16 6/0.24 10/0.39 15/0.59 15/0.59Maxtemp,pumpinPE(°C)/(°F) 70/158 70/158 70/158 70/158 70/158 70/158 70/158Maxtemp,pumpinPTFE(°C)/(°F) 100/212 100/212 100/212 100/212 100/212 100/212 -Mintemperature(°C)/(°F) -20/-4 -20/-4 -20/-4 -20/-4 -20/-4 -20/-4 -20/-4

WeightStandardpumpTinPE(kg)/(Ib) 1/2.2 1,5/3.3 5/11 10/22 24/53 44/97 140/309StandardpumpTinPTFE(kg)/(Ib) 1.5/3.3 2.5/5.5 7/15 17/38 44/97 90/199 -DrumpumpTDinPE(kg)/(Ib) - 2/4.4 6/13 11/24 - - -DrumpumpTDinPTFE(kg)/(Ib) - 3.5/7 9/19 - - - -FilterpresspumpTFinPE(kg)/(Ib) - - 8/17 18/40 37/82 66/146 -

Material of componentsPumphousingandallwetted PEorPTFE PEthermoplasticdetailsCentreblock(notwetted) PPDiaphragms PTFE,FKM PTFE,EPDM,FKM*****,PTFETFM1705BorNBRValveballs - - PTFE,EPDM,NBR,AISI316L***,PU,Ceramic***Rodvalves(TR9andTR20)PEorPTFE - - - - -AirvalveBrass(std),stainlesssteelAISI316L,PETwithNBR(std),EPDMorFKMo-ringsO-rings(wetted) EPDM,PTFEorFKMHousingpinscrews StainlesssteelAISI304Diaphragmshaft StainlesssteelAISI304Drumhandle(TDpumps) - StainlesssteelAISI316L - - -Reinforcementplates(TFpumps) - - StainlesssteelAISI316L -

*=Recommendedflowishalfofthethemaxflow,i.e.recommendedflowforaT50is30l/min(7.9USgpm)**=ThevalueisbasedonpumpswithEPDMdiaphragms.PumpswithPTFEdiaphragmshaveabout15%lessvolume***=NotavailableonT800****=Thisismaxvaluewithstainlesssteelvalveballs,othervalveballmaterialsmayreducethesuction.Pleaseconsultus*****=AvailableforT50only


6. WARRANTY & REPAIR

6.1 Returning partsWhenreturningpartstoTapfloABpleasefollowthisprocedure:

- ConsultTapfloABforshippinginstructions.

- Cleanseorneutralizeandrinsethepart/pump.Makesurethepart/pumpiscompletelyemptyfromliquid.

- Packthereturnarticlescarefullytopreventanydamageundertransport.

Goods will not be accepted unless the above procedure has been complied with.

6.2 WarrantyTapflowarrantsproductsunderconditionsasbelowforaperiodofnotmorethan5yearsfrominstallationandnotmorethan6yearsfromdateofmanufacture,whichevercomesfirst.

1. Thefollowingtermsandconditionapplytothesaleofmachinery,componentsandrelated servicesandproducts,ofTapflo(hereinafter“theproducts”).

2. Tapflo(themanufacturer)warrantsthat:

a.) itsproductsasbeingfreeofdefectsinmaterial,designandworkmanshipatthetimeoforiginal purchase;b.) itsproductswillfunctioninaccordancewithTapflooperativemanuals;Tapflodoesnotguaran-

teethattheproductwillmeetthepreciseneedsoftheCustomer,exceptforthosepurposessetoutinanyinvitationtorenderdocumentsorotherdocumentsspecificallymadeavailabletoTapflobeforeenteringintothisagreement;

c.) highqualitymaterialsareusedintheconstructionofthepumpsandthatmachiningandas-semblyarecarriedouttothehigheststandards.

Exceptasexpresslystatedabove,Tapflomakesnowarranties,expressorimplied,concerningtheproducts,includingallwarrantiesoffitnessforaparticularpurpose.

3. Thiswarrantyshallnotbeapplicableincircumstancesotherthandefectsinmaterial,design, andworkmanship.Inparticularwarrantyshallnotcoverthefollowing:

a.) Periodicchecks,maintenance,repairandreplacementofpartsduetonormalwearandtear (seals,O-rings,rubberitems,diaphragms,airvalvesetc..);b.) Damagetotheproductresultingfrom:b.1.)Tamperingwith,abuseormisuse,includingbutnotlimitedtofailuretousetheproductfor itsnormalpurposesasstatedatthetimeofpurchaseorinaccordancewithTapfloinstructions foruseandmaintenanceoftheproduct,ortheinstallationorimproperventilationoruseof

theproductinamannerinconsistentwiththetechnicalorsafetystandardinforce;

b.2.)Repairsperformedbynon-skilledpersonneloruseofnon-originalTapfloparts;b.3.)AccidentsoranycausebeyondthecontrolofTapflo,includingbutnotlimitedtolightning, water,fire,earthquake,andpublicdisturbances,etc.;

4 Thewarranteeshallcoverthereplacementorrepairingofanyparts,whichisdocumented faultyduetoconstructionorassembling,withneworrepairedpartsfreeofchargesdelivered byTapflo.Partssubjectedtonormaltearandwearshallnotbecoveredbythewarranty.Tapflo shalldecideastowhetherthedefectiveorfaultypartshallbereplacedorrepaired.

5 Thewarranteeoftheproductsshallbevalidforaperiodinaccordancetothecurrentlawfrom thedateofdelivery,undertheconditionthatnoticeoftheallegeddefecttotheproductsorparts

thereofbegiventoTapfloinwrittenwithinthemandatorytermof8daysfromthediscovery.



6 Repairorreplacementunderthetermsofthiswarrantyshallnotgivearighttoanextensionto,oranewcommencementof, theperiodofwarranty.Repairor replacementunder thetermsofthiswarrantymaybefulfilledwithfunctionallyequivalentreconditionedunits.Tapfloqualifiedpersonnelshallbesolelyentitledtocarryoutrepairorreplacementoffaultypartsaftercarefulexaminationofthepump.ReplacedfaultypartsorcomponentswillbecomethepropertyofTapflo.

7 TheproductsarebuiltinaccordancewithstandardCEnormativeandaretested(whereappli-cable)byTapflo.Approvalandtestsbyothercontrolauthorityareforthecustomer’saccount.

Theproductsshallnotbeconsidereddefective inmaterials,designorworkmanship if theyneedtobeadapted,changedoradjustedtoconformtonationalorlocaltechnicalorsafetystandardsinforceinanycountryotherthanthatforwhichtheunitwasoriginallydesignedandmanufactured.Thiswarrantyshallnotreimbursesuchadaptations,changesoradjustments,orattempttodoso,whetherproperlyperformedornot,noranydamageresultingfromthem,noranyadaptation,changeoradjustmentstoupgradetheproductsfromtheirnormalpurpose

asdescribedintheproductsoperativemanualwithoutthepriorwrittenconsentofTapflo.

8 Installation,includingelectricandotherconnectionstoutilitymainsaccordingtoTapflodrawings, isforthecostandresponsibilityofthecustomer,unlessotherwiseagreedinwriting.

9 Tapflowillnotbeliableonanyclaim,whetherincontact,tort,orotherwise,foranyindirect,spe-cial,incidental,orconsequentialdamages,causedtothecustomerortothirdparties,including

lossofprofits,arisingbyanypossibleinfringementofpar.3aboveorbythecustomerorthirdpartiesbeingintheimpossibilityofusingtheproducts.

Steadytheabove,Tapfloliabilitytothecustomerorthirdpartiesfromanyclaim,whetherincontractorotherwise,shallbelimitedtothetotalamountpaidbythecustomerfortheproductthatcausedthedamages.



Company:

Telephone: Fax:

Address:

Country: Contactname:

E-mail:

Deliverydate: Pumpwasinstalled(date):

Pumptype: SerialNo(stampedonthepumphousing):

Description of the fault:

The installation

Liquid:

Temperature(°C): Viscosity(cPs): Spec.grav.(kg/m3): pH-value:

Contentsofparticles:%,ofmaxsize(mm):

Flow(l/min): Duty(h/day): Noofstartsperday:

Dischargehead(mwc): Suctionhead/lift(m):

Airpressure(bar): Qualityoftheair(filter,micron?,lubrication?):

Other:

Place for sketch of the installation

6.3 Warranty form


NOTES

Alldatainthisinstructionmanualarebasedonthelatestproductinformationavailableatthetimeofpublication.Changesreservedwithoutnotice.

AustriaTapflo AustriaTel: +43 732 [email protected] BelarusTapflo BelarusTel: +375 17 [email protected]

BulgariaTapflo EOODTel: +359 (2) 974 18 [email protected]

Czech & SlovakiaTapflo s.r.o.Tel: +420 548 138 [email protected]

ChinaTapflo (Wuxi)Tel: +86 510 8241 [email protected]

DenmarkTapflo DanmarkTel: +45 36 [email protected]

FranceTapflo FranceTel: +33 1 34 78 82 [email protected]

IndiaTapflo Pumps (India)Tel: +91 44 [email protected]

IrelandTapflo Ireland LtdTel: +353 1 [email protected]

ItalyTapflo ItaliaTel: +39 [email protected]

KazakhstanTapflo KazakstanTel: +7 727 256 05 [email protected]

LatviaTapflo LatviaTel: +371 67472205 [email protected]

PolandTapflo Sp. z o.o.Tel: +48 58 [email protected]

RomaniaS.C. Tapflo Rom. S.r.l.Tel: +40 21 [email protected]

RussiaTapflo CompanyTel: +7 495 232 18 [email protected]

SerbiaTapflo d.o.o.Tel: +381 21 44 58 [email protected]

SpainTapflo IbericaTel: +34 91 [email protected]

South AfricaTapflo (Pty) LtdTel: +27 31 701 [email protected]

TurkeyTapflo Makina LtdTel: +90 216 467 33 [email protected]

UkraineTOB TapfloTel: +380 44 222 68 [email protected]

United KingdomTapflo (UK) LtdTel: +44 2380 [email protected]

www.tapflo.com

Tel: +46 303 63390Fax: +46 303 19916Techsupport [email protected] [email protected]

Tapflo ABFilaregatan4S-44234Kungälv,Sweden

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