intrinsically conductive polymer

12
U.P.B. Sci. Bull., Series C, Vol. 74, Iss. 4, 2012 ISSN 1454-234x BEHAVIOR OF ELECTRICAL STRESSED FLEXIBLE RESISITVE LAYER. PART II: INTRINSICALLY CONDUCTIVE POLYMER Detlef BONFERT 1 , Paul SVASTA 2 , Ciprian IONESCU 3 Includerea senzorilor rezistivi în designul dispozitivelor electronice organice este necesară pentru a extinde domeniul aplicaţiilor posibile. Pentru aceasta este necesară identificarea materialelor rezistive, a proceselor şi metodelor de structurare, precum şi analiza proprietăţilor rezistive pe substrat flexibil ale acestora. Două materiale cu aplicaţie largă în electronica organică sunt polimerii umpluţi cu carbon (carbon filled polymer, CFP) şi polimerii cu conducţie intrinsecă (ICP, poly (3, 4-ethylendioxythiophene) doped with polystyrene sulfonate acid, PEDOT:PSS). Lucrarea are ca scop prezentarea comportării acestor polimeri conductivi pe suport flexibil sub influenţa curentului continuu şi în impulsuri, subliniind variaţiile rezultate ale proprietăţilor rezistive. Lucrarea este prezentată în două părţi, prima parte analizează comportarea polimerilor umpluţi cu carbon iar partea a doua pune accentul pe polimerii cu conducţie intrinsecă. There is a necessity to include sensors (resistors) in the design of organic electronic devices in order to extend the range of possible applications. It is essential to identify potential resistive materials, the processes and methods to structure them and to analyze their resistive properties on flexible substrates. Two materials widely used in organic electronics are carbon filled polymer (CFP) and the intrinsically conductive polymer (ICP) poly (3, 4-ethylendioxythiophene) doped with polystyrene sulfonate acid (PEDOT:PSS). In this paper we focus on the DC and pulsed stress behavior of these conductive polymers on flexible substrates and the resulting changes of their resistive properties. The paper is presented in two parts. Part one deals with carbon filled polymers (CFPs)and part two analyzes the behavior of intrinsically conductive polymesrs (ICPs). Keywords: Thick Film Flexible Resistors, Carbon filled polymer, PEDOT:PSS, DC- and Pulsed Stress 1 Researcher, Polytronics Dept., Fraunhofer EMFT, Munich, Germany, e-mail: [email protected] 2 Prof., Electronics Faculty, CETTI, University POLITEHNICA of Bucharest, Romania, e-mail: [email protected] 3 Reder, Electronics Faculty, CETTI, University POLITEHNICA of Bucharest, Romania, e-mail: [email protected]

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U.P.B. Sci. Bull., Series C, Vol. 74, Iss. 4, 2012 ISSN 1454-234x

BEHAVIOR OF ELECTRICAL STRESSED FLEXIBLE RESISITVE LAYER.

PART II: INTRINSICALLY CONDUCTIVE POLYMER

Detlef BONFERT1, Paul SVASTA2, Ciprian IONESCU3

Includerea senzorilor rezistivi în designul dispozitivelor electronice organice este necesară pentru a extinde domeniul aplicaţiilor posibile. Pentru aceasta este necesară identificarea materialelor rezistive, a proceselor şi metodelor de structurare, precum şi analiza proprietăţilor rezistive pe substrat flexibil ale acestora. Două materiale cu aplicaţie largă în electronica organică sunt polimerii umpluţi cu carbon (carbon filled polymer, CFP) şi polimerii cu conducţie intrinsecă (ICP, poly (3, 4-ethylendioxythiophene) doped with polystyrene sulfonate acid, PEDOT:PSS). Lucrarea are ca scop prezentarea comportării acestor polimeri conductivi pe suport flexibil sub influenţa curentului continuu şi în impulsuri, subliniind variaţiile rezultate ale proprietăţilor rezistive. Lucrarea este prezentată în două părţi, prima parte analizează comportarea polimerilor umpluţi cu carbon iar partea a doua pune accentul pe polimerii cu conducţie intrinsecă.

There is a necessity to include sensors (resistors) in the design of organic electronic devices in order to extend the range of possible applications. It is essential to identify potential resistive materials, the processes and methods to structure them and to analyze their resistive properties on flexible substrates. Two materials widely used in organic electronics are carbon filled polymer (CFP) and the intrinsically conductive polymer (ICP) poly (3, 4-ethylendioxythiophene) doped with polystyrene sulfonate acid (PEDOT:PSS). In this paper we focus on the DC and pulsed stress behavior of these conductive polymers on flexible substrates and the resulting changes of their resistive properties. The paper is presented in two parts. Part one deals with carbon filled polymers (CFPs)and part two analyzes the behavior of intrinsically conductive polymesrs (ICPs).

Keywords: Thick Film Flexible Resistors, Carbon filled polymer, PEDOT:PSS, DC- and Pulsed Stress

1 Researcher, Polytronics Dept., Fraunhofer EMFT, Munich, Germany, e-mail:

[email protected] 2 Prof., Electronics Faculty, CETTI, University POLITEHNICA of Bucharest, Romania, e-mail:

[email protected] 3 Reder, Electronics Faculty, CETTI, University POLITEHNICA of Bucharest, Romania, e-mail:

[email protected]

124 Detlef Bonfert, Paul Svasta, Ciprian Ionescu

NOTE The first part of the paper analyzed the behavior of electrical stressed carbon

filled polymesrs (CFPs): - Part I: Carbon Filled Polymer. This part was published in the previous issue of the Scientific Bulletin of UPB.

1. Intrinsically conductive polymer layer

Fig. 1.1. Optical view and 3D scan of PEDOT:PSS resistive layer on PET foil, RS 100 Ω/□,

resistor width W 1.4 mm, resistor length L 3.55 mm, L/W=2.5, resistor thickness 5 µm.

The intrinsically conductive resistive test structures were also realized in thick film technology in a screen printing roll-to-roll process. The polymer PEDOT:PSS paste (Orgacon EL-P 3040) is also designed for the use on polyimide (PI) and PET foils. Fig. 1.1 gives an optical view and a 3D scan of the used flexible PEDOT:PSS polymer conductive layer on polyimide (PI) foil, (Upilex S). The nominal sheet resistance of the processed devices was RS 2.5 kΩ/□, for a layer thickness of 5 µm.

10 µm

a) b)

Ag

PEDOT:PSS grains

PEDOT:PSS

Fig. 1.2. Optical view of cured PEDOT:PSS polymer paste, Orgacon 3040, a) resistive layer with

polymer conductor (silver), b) zoomed resistive layer showing PEDOT:PSS grains.

1.1. DC electrical stress

To determine the DC behavior of the layer resistance, a DC sweep was performed. Fig. 1.3 shows the area where the resistance changes due to excessive

Behavior of electrical stressed […]. Part II: Intrinsically conductive polymer 125

voltage rating outside the normal operating values. The resistor is heated up and the resistance decreases because of the negative TCR of the polymer material.

Between pulsing, the DC spot measurement was set in the safe operating area to 0.1 mA.

PEDOT:PSS Resistor , (Tempered 105°C 2h,)Double Current Sweep 0-1mA, R01, PET Foil 1

0.0

1.0

2.0

3.0

4.0

5.0

6.0

7.0

0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0

Current / mA

Volta

ge /

V

6.20

6.22

6.24

6.26

6.28

6.30

Res

ista

nce

/ kΩ

VoltageResistance

Fig. 1.3. DC resistance during current sweep, PEDOT:PSS resistive layer on PET foil,

RS 2.5 kΩ/□ (reversible changes).

a) b)

PEDOT:PSS Resistor , (Temp.105°C 2h,),Curr. Sampling 0.1 - 2.0 mA, R01, PET Foil 1, Meas. 9-14

6300

6350

6400

6450

6500

6550

0 2 4 6 8 10 12 14 16 18 20 22 24Time / s

R / Ω

T1 = 26 °C T2 = 28 °C

T3 = 30 °CT4 = 38 °C

T5 = 49 °C

T6 = 65 °C

Ih = 0.5 mAIh = 1.0 mA

Ih = 1.5 mA

Ih = 2 mA

Ih = 0.1 mA Ih = 0.2 mA

RDC, PEDOT:PSS Layer, Tempered, Current Sampling, 0.1-5mA, R13, PET Foil 1, M2-M10

4150

4200

4250

4300

4350

4400

4450

0 2 4 6 8 10 12 14 16 18 20 22 24Time / s

R4P

-K / Ω

0.1mA0.5mA1.0mA2.0mA3.0mA4.0mA5.0mA0.1mAb

1.0mA

0.5mA

5.0mA

0.1mA a

0.1mA b

2.0mA

4.0mA 3.0mA

Fig. 1.4. DC resistance during current sampling, PEDOT:PSS resistive layer on PET foil,

a) reversible changes, b) irreversible changes.

Fig. 1.5.Temperature distribution during self- heating of PEDOT:PSS resistive layer on PET foil,

hot spot in the center of the resistive layer.

126 Detlef Bonfert, Paul Svasta, Ciprian Ionescu

For thermal measurements the current through the PEDOT:PSS layer on PET foil was increased up to 3 mA. For each sampling current value, represented in Fig. 1.4 a), a thermal image with an IR-camera was made and analyzed. Increasing the sampling current up to 5 mA will result in a permanent resistance decrease of about 5 %, indicated in Fig. 1.4 b). Infrared (IR) measurements during current sampling give the temperature distribution during self- heating of the polymer resistor, as represented in Fig. 1.5. It also shows the temperature profile across the length and width of the resistive layer. In the center of the resistor occurs again a hot- spot. For a sampling current of 3 mA the hot- spot reaches a temperature of 102°C.

DC-Resistance vs. Temperature, PEDOT:PSS on PET, 3550 µm x 1400 µm x 5 µm

0

1000

2000

3000

4000

5000

6000

7000

8000

0 10 20 30 40 50 60 70 80 90 100T / °C

R / Ω

Simul-VRHMeasSimul-Lin

R = Roexp(To/T)γ

Ro = 6900To = 6500γ = 0.25γ = 1/1+dd=3

R(T)= R0[1+α(T-T0)]

R0 = 6620 Ωα = -721 ppm/°C

Fig. 1.6. Resistance versus temperature during self- heating of PEDOT:PSS resistive layer on PET

foil. Fig. 1.6 shows the resistance change of the PEDOT:PSS layer versus the

corresponding measured layer temperature. Also represented in this figure is the simulated temperature dependence of the layer resistance, according to [30]. PEDOT:PSS is considered a disordered, grain sized semiconductor with localized states in the energy band gap and conduction can be described by Mott’s law for variable range hopping (VRH), [12], [13], [14] and [15].

a) b)

PEDOT:PSS Resistor Orgacon 3040, Current Sweep 0-10mA, R13, PET Foil 01, M11

0

5

10

15

20

25

30

35

40

0 1 2 3 4 5 6 7 8Current / mA

Volta

ge /

V

3800400042004400460048005000520054005600

R4P

-K / Ω

VoltageResistance

Voltage

Resistance

Resistorburnout

PEDOT:PSS Resistor Orgacon 3040, Dissipated Power,Current Sweep 0-10mA, R13, PET Foil 01, M11

0

5

10

15

20

25

30

35

40

0 1 2 3 4 5 6 7 8Current / mA

Volta

ge /

V

0

50

100

150

200

250

300

P / m

W

VoltagePower

ResistorBurnout

DissipatedPower

Voltage

Fig. 1.7. a) DC resistance during current sweep, PEDOT:PSS resistor on PI foil, b) power

dissipation in the resistive layer (finally, resistor damage).

Behavior of electrical stressed […]. Part II: Intrinsically conductive polymer 127

Applying a current sweep up to 7 mA, as represented in Fig. 1.7 a), will finally lead to the burn- out of the resistive layer in the area of the hot spot. The dissipated power during burn out, shown in Fig. 1.7 b) reaches 0.25 W, corresponding to a power density of 5 W/cm2 of resistive area, which is less than the corresponding value of the carbon based resistor. Fig. 1.8 shows the burn out region in the center of the resistive layer. Because of the excessive heat the substrate PET foil is melted under the resistive layer. The image also reveals the straight cut across the resistors width in this area. Similar characteristic damage of DC- stressed resistive layer is presented in [34].

a) b)

Resistor burnout

Fig. 1.8. a) Resistor burnout during DC stressing, b) caused by hot spot in the center of the flexible

polymer PEDOT:PSS resistor on PET foil.

1.2 Pulsed electrical stress

The behavior of the PEDOT:PSS resistive layer during pulsed stress was studied applying 100 ns wide pulses from transmission line pulser with increasing and constant amplitudes.

1.2.1 Influence of pulse amplitude on resistance

To determine the influence of pulse amplitude on the resistance, TLP measurements were performed, similar to those on carbon based resistors, with stepwise increasing the open source TLP pulse amplitudes. Recording the measured voltage and current transients at the polymer layer during each voltage step, gives a 3D representation of the measurement, as shown in Fig. 1.9.

128 Detlef Bonfert, Paul Svasta, Ciprian Ionescu

Time

P1

Pulse

num

ber

Pulse amplitude

P2P3

Pn

Fig. 1.9. 3D representation of a) pulsed voltage at and b) pulsed current through the PEDOT:PSS

resistive layer on PET foil, for TLP pulse width of 100 ns, TLP-voltage 0-1000 V, 2 V step.

Transient Voltage and Current at DUT, TLP 100 ns, 900V, PEDOT:PSS on PET Foil 1, R13, 1300Ω/□, M1

-1000

100200300400500600700800

-20 0 20 40 60 80 100 120Time / ns

Pul

sed

Vol

tage

/V

-0.30.00.30.50.81.01.31.51.82.0

Pul

sed

Cur

rent

/ A

Pulsed current

Pulsed voltage

Fig. 1.10. Pulsed voltageat and pulsed current through PEDOT:PSS resistive layer on PET foil for

TLP pulse width of 100 ns, TLP-voltage 900 V.

Rpulsed , TLP 100 ns, 100 V and 900 V, PEDOT:PSS on PET Foil 1, R13, 1300Ω/□, M1

2500

3000

3500

4000

4500

20 30 40 50 60 70 80 90 100Time / ns

Pul

sed

Res

ista

nce

/ Ω

TlpRes_900V_TlpTlpRes_100V_Tlp

Calculated resistance during stress pulseTLP 900 V

TLP 100 V

Fig. 1.11. Pulsed resistance of PEDOT:PSS resistive layer on PET foil for TLP pulse width of

100 ns, TLP-voltage 100 V and 900 V.

Behavior of electrical stressed […]. Part II: Intrinsically conductive polymer 129

During the pulses, the pulsed resistance is calculated from each corresponding point of the current- and voltage transients, represented in Fig. 1.10. Fig. 1.11 shows the pulsed resistance for two TLP voltages, 100 V to 900 V. The resistance decreases with increasing TLP voltage due to Joule heating during the pulse and of the negative TCR of the material.

1.2.2 Influence of successive pulsing on resistance

Fig. 1.12 depicts the pulsed current-voltage characteristic for four successive measurements, M1 – M4. During each measurement the amplitude of the 100 ns wide pulses was stepwise increased, in 2 V steps, up to 1000 V of the TLP charging voltage. The different shapes of these characteristics indicate permanent and reversible changes that take place in the resistor during pulsing. This is confirmed by the absolute DC- resistance changes shown in Fig. 1.13 and Fig. 1.14, and by the pulsed resistance changes of Fig. 1.15.

Pulsed I-V, TLP 100 ns, 2-1000V, step 2V, PEDOT:PSS layer on PET Foil 1, R 1300Ω/□, temp. R13, M1-M4

0.0

0.1

0.1

0.2

0.2

0.3

0 100 200 300 400 500 600 700Pulsed Voltage at DUT / V

Pul

sed

Cur

rent

/ A

M1M2M3M4

Fig. 1.12. Pulsed current-voltage characteristic of PEDOT:PSS resistive layer on PET foil for

successive measurements, pulse width 100 ns. RDC, TLP 100 ns, 2-1000V, step 2V, PEDOT:PSS layer on

PET Foil 1, R13 1300Ω/□, temp., M1-M4

3345

3350

3355

3360

3365

3370

0 100 200 300 400 500 600 700Pulsed Voltage at DUT / V

DC

Res

ista

nce

/ Ω

M1

M2

M4

M3

Fig. 1.13. DC-resistance change versus applied pulse voltage for successive measurements of

PEDOT:PSS resistive layer on PET foil, pulse width 100 ns.

130 Detlef Bonfert, Paul Svasta, Ciprian Ionescu

RDC, PEDOT:PSS layer on PET Foil 1, R13 1300Ω/□, temp., M1-M3, before and after pulsing TLP 100 ns

3340

3350

3360

3370

3380

3390

3400

0 50 100 150 200 250 300 350 400 450 500V / mV

RD

C / Ω

R-M1-preR-M1-pstR-M2-pstR-M3-pst

before TLP M1

after TLP M1

after TLP M2 after TLP M3

Fig. 1.14. DC-resistance change versus applied DC voltage for successive measurements of

PEDOT:PSS resistive layer on PET foil, before and after pulsed measurements M1-M3, pulse width 100 ns, pulse voltage 2-1000V, step 2 V.

The final value of a measurement is the starting value for the following

one, indicating irreversible changes in the resistor material.

Rpulsed, TLP 100 ns, 2-1000V, step 2V, PEDOT:PSS layer on PET Foil 1, R13, 1300Ω/□, temp., M1-M4

3000

3100

3200

3300

3400

3500

0 100 200 300 400 500 600 700Pulsed Voltage at DUT / V

Pul

sed

Res

ista

nce

/ Ω

M1M2M3M4

Fig. 1.15. Pulsed resistance change versus applied pulse voltage for successive measurements of

PEDOT:PSS resistive layer on PET foil, pulse width 100 ns.

1.2.3 Influence of pulse number on resistance

Applying multiple high voltage pulses, below the breakdown value, and with constant amplitude gives information about the robustness of the resistor to the TLP stress. Up to 4000 pulses of 850 V amplitude were applied with 100 ns wide pulses, as can be seen from Fig. 1.16, for the applied first 1000 pulses. During the 100 ns pulses there is little change in voltage and current during transients, while sweeping the pulse amplitude, as shown in Fig. 1.17. The corresponding DC- and pulsed resistance during the applied number of 4000 pulses is depicted in Fig. 1.18 and Fig. 1.19, respectively, indicating a constant behavior of the intrinsic polymer layer.

Behavior of electrical stressed […]. Part II: Intrinsically conductive polymer 131

a) b)Time

Pulse

num

ber

Pulse amplitude

P1P2

P3

Pn

Fig. 1.16. 3D representation of a) pulsed voltage at and b) pulsed current through the PEDOT:PSS

resistive layer on PET foil, for TLP pulse width of 100 ns, constant TLP-voltage of 850 V, first 1000 pulses applied.

Transient Voltage and Current at DUT, TLP 100 ns, 850V,

PEDOT:PSS on PET Foil 1, R13, 1300Ω/□, M1

-1000

100200300400500600700800

-20 0 20 40 60 80 100 120Time / ns

Pul

sed

Vol

tage

/V

-0.30.00.30.50.81.01.31.51.82.0

Pul

sed

Cur

rent

/ A

Pulsed current

Pulsed voltage

Fig. 1.17. Pulsed voltage at and pulsed current through PEDOT:PSS resistive layer on PET foil for

TLP pulse width of 100 ns, constant TLP-voltage 850 V.

RDC, TLP 100ns, 850V, 4000 Pulses, PEDOT:PSS layer on PET Foil 1, R13 1300 Ω/□, temp., M1

RDC = -5E-05n + 3597.8

3585

3590

3595

3600

3605

0 500 1000 1500 2000 2500 3000 3500 4000Number of Voltage Pulses at DUT / #

DC

Res

ista

nce

/ Ω

MeasLinear (Meas)

Fig. 1.18. DC-resistance change versus number of applied pulses with constant voltage, TLP -

voltage 850V, pulse width 100 ns, 4000 applied pulses.

132 Detlef Bonfert, Paul Svasta, Ciprian Ionescu

Rpulsed, TLP 100ns, 850V, 4000 Pulses, PEDOT:PSS layer on PET Foil 1, R13,1300 Ω/□, temp., M1

Rpulsed = 6.8173E-04xn + 3.4529E+033450

3475

3500

3525

3550

0 500 1000 1500 2000 2500 3000 3500 4000Number of Voltage Pulses at DUT / #

Rpu

lsed

/ Ω

MeasLinear (Meas)

Fig. 1.19. Pulsed resistance change versus number of applied pulses with constant voltage, TLP -

voltage 850V, pulse width 100 ns, 4000 applied pulses.

2. Conclusions

We have analyzed in part one of the paper the flexible carbon based polymer thick film resistors and in part two the intrinsically conductive polymer PEDOT:PSS layer, during DC- stress, single and multiple pulse stresses, showing the behavior before, during and after the stress.

An applied DC- stress outside the safe operating area (SOA) can change the electrical properties of the layer permanently, by changing the physical structure of the resistive layer. The thermal simulation and the corresponding IR measurements revealed a hot spot in the center of the resistor, due to the low thermal conductivity of the flexible substrate. Increasing further the DC- stress, this hot spot will be the starting point of the resistors burn out, leading finally to a cut through the whole resistor width.

The high current-voltage behavior of flexible thick film polymer resistors on polyimide foil has been investigated by means of rectangular TLP pulses. The amount of resistance change depends on pulse amplitude as well as on the number of applied pulses.

The measurements show, that for the flexible thick film resistors, the resistance decreases with increasing pulse voltage. Multiple pulsing reduces this effect. Pulsing with constant amplitude produces also a decrease, but continuing pulsing stabilizes the resistance. Intrinsically conductive polymer PEDOT:PSS layer show little changes during this stress test, the resistance stabilizes from the very beginning.

The tested flexible thick film polymer resistors are susceptible to high energy pulses and this can lead to irreversible changes in the resistor and its value. Nevertheless the effects are saturating leading to more stable resistors.

Behavior of electrical stressed […]. Part II: Intrinsically conductive polymer 133

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