instytut mechaniki sp. z o.o

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instytut mechaniki sp. z o.o. company presentation, december 2014

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  • instytut mechaniki sp. z o.o.

    company presentation, december 2014

  • key figures

    employees: 640

    location: Jelcz-Laskowice 50 min. drive to Wrocaw Airport

    company area: 82000 m2

    area under roof: 48000 m2

    turnover 2014: 28 m

    established in: 1984

  • expertise

    machining

    bending

    cutting

    assembly

    painting

    welding

  • engineering

    instytut mechaniki develops welding jigs, assembly

    jigs, control gauges and other tools and fixtures.

    systems:

    autodesk inventor

    mechanical desktop

    auto cad

    solid edge

    NX CAM express

    dxf, dwg, igs, par, crt, stp, sld,

    hpgl

  • quality systems

    Quality Management System

    certified according to

    ISO 9001: 2009

    IRIS

    Environmental Management

    System certified according to

    ISO 14001: 2004, EMAS

    Quality Management System

    in welding certified according to

    EN ISO 3834-2 and EN 15085-2

  • quality systems

  • quality control

    coordinate measuring machine:

    - 2000x1000x600 mm

    - 1200x900X450 mm

    measuring arm (2 pcs), range up to 3 m

    X-ray laboratory

    dimensions microscope

    electronic height gauge

    ultrasonic defectoscope

    profile measurement gauge

    hardness testing machine Rockwell, Brinell

    devices for measuring thickness

    of the surfaces

    universal measuring tools

  • laser cutting

    bench 2500x6500 mm, max

    4,4 kW

    3 Machines

    processed thickness:

    -carbon steel up to 25 mm

    -stainless steel up to 20 mm

    -aluminum up to 12 mm

    plasma and flame cutting

    bench 2500x6000 mm

    processed thickness carbon

    steel:

    -up to 300 mm for flame

    cutting

    -up to 8 mm for plasma

    cutting

    guillotine shears

    thickness: 13 mm, width:

    3000 mm

    band-sawing machines

    cutting

  • bending brakes

    CNC 320 tons/ 4 m

    220 tons/ 3,15 m

    120 tons/ 3,15 m

    eccentric presses 160 tons

    hydraulic presses

    700 tons

    table size 2,2x1,3 m

    leveling machine

    width: 2,5 m

    thickness: 16 mm

    bending

  • machining

    milling: CNC milling machines

    x=1400, y=650, z=675 mm Smax=10000 turns/ min milling-boring machine

    x=4000, y=2500, z=1600 mm Smax=3500 turns/ min milling planner x=3000, y=900, z=700 mm planning

    milling machine with grinding x=6000, y=1200, z=1000 mm universal milling machines x=1450, y=600, z=600 turning: CNC lathes

    710 mm over table L=2000 mm universal lathes up to 1000 mm automatic lathes 5 up to 40 mm

  • CL1 to EN 15085-2 qualified welders: 90 welding processes: MAG (135) MIG (131) TIG (11) GAZ (311) (111) testing: VT, MT, PT, UT, X-ray KEMPI and LORCH semi-automatic welding machines CLOOS welding robot

    welding

  • shot-blasting chamber 7,7x3,9x2,9 m steel blast-cleaning abrasives aloxite blast-cleaning abrasives

    automatic shot-blasting cabin

    chamber window 1,5x0,5 m

    wet painting & backing booths 5,6x3,6x3 m

    7x4x2,8 m

    solvent-based paint systems water-based paint systems

    powder painting 2 stations

    painting

  • trams

  • trams

  • metro

  • metro

  • regional trains

  • regional trains

  • buses

  • buses

  • construction equipment

  • construction equipment

  • various parts / rail vehicle

  • various parts / rail vehicle

  • various parts / rail vehicle

  • various parts / rail vehicle

  • bogie parts / bogies

  • instytut mechaniki sp. z o.o. / [email protected]