incineration exercise

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    Incineration Exercise

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    Objectives

    Compute the composition of uegas

    Compute the temperature of uegas (a function of waste heat valueand composition)

    Compute the amount of airrequired

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    tep !" #aste

    Composition$etermine the chemical

    composition (lb)% water content

    (lb)% and energ& content

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    Step 1: Calculate chemical composition, water content, and energy content.

    Component Composition Moisture Energy Dry --------------- Chemical Composition (dry basis -------------- Energy

    (lb Content Content !eight Carbon "ydrogen #$ygen %itrogen Sul&ur 'sh (tu

    (lb) lb (tu) lb (lb

    *ood !aste + . 1.+/ .10 1.1 . .11 .10 12,

    3aper 04 / 0. 10.+0 1.+12 14./ .+/ ./4 1.+12 44,2

    Cardboard / . .2 .00/ .4 .1 .11 .2 4,3lastics 14 /.+ 4.11/ .4+4 1./4 . . ./2/ +2,

    5e$tiles 1 1.2 .++ .11+ ./ .20 .0 .4 1,

    6ubber . 1 . .02 .4+ . .1 . .4+ ,

    7eather . 1 . . .0/ . .4 . .4 0,

    8ard !astes 12. / 2 .4 0.0 .444 .21 . . .000 1,2

    !ood 2 1./ .+ .+/ ./20 .0 . .4 1/,

    9lass 2 / .2 .0+ .2 .01 .2 . .4 42

    5in Cans / 0 0 .2 ./ .0 . ./ . ./ 1,2

    'lumiinum . . . .0 .1 . . .440

    #ther Metal 0 0 0 .+ .101 .1 .1 .0 . ./04 +

    Dirt, ash, etc 0 2 0 .2 ./ .20 . .14 ./ 1.2 +,

    sum: 1 2.2 2.+ 0.21 0.2 ./1 .1 1.4+ /,0

    !ater content: 1. lb

    Energy content /.0 tu)lb

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    tep ' and " $etermine

    the moles of Ox&genrequiredtep '" convert chemical

    composition and water content

    from lb to lbmole using molecularweights

    tep " $etermine the moles of

    ox&gen required to combust thesample completel&

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    C---;C#

    4"---;"

    ---;%---;%

    S---;S#Note: oxygen in the waste mass is released during thecombustion process and decreases the oxygen required

    for stoichiometric combustion

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    Step and 0:

    Component !eight Molecular Moles Moles

    (lb !eight (lbd

    Carbon 2.+ 1 C---;C#"ydrogen 0.21 1 4"---;"

    #$ygen 0.2 1/ # --;#

    %itrogen ./1 14 %---;%

    Sul&ur .1 0.1 S---;S#

    !ater 1. 12?nerts ('sh 1.4+ n)a

    1.

    #$ygen &or combustion o& 1 lb o& MS! lb

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    Step and 0:

    Component !eight Molecular Moles Moles

    (lb !eight (lbd

    Carbon 2.+ 1 .414 .414 C---;C#"ydrogen 0.21 1 0.21 .+ 4"---;"

    #$ygen 0.2 1/ 1.42/ -.40 # --;#

    %itrogen ./1 14 .40 %---;%

    Sul&ur .1 0.1 .4 .4 S---;S#

    !ater 1. 12 1.1+

    ?nerts ('sh 1.4+ n)a 1.

    #$ygen &or combustion o& 1 lb o& MS! ./0 lb

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    tep *" Composition of

    +lue ,asCalculate the composition of gas

    produced b& combustion of waste

    -e sure to add the water content inthe waste sample to the waterproduced b& combustion

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    Step 4

    Component Moles Combustion Combustion

    (lb

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    tep ." Calculate the /ir

    0equirementsCalculate the air suppl& required to

    provide the ox&gen needed for

    stoichiometric combustion1oles of air required 2

    0equired O'suppl&3O'mole

    fraction

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    4&pical /ir Composition

    (mole fractions)

    Component mole fractionCO2 0.0003

    N2 0.!02

    O2 0.20"#$2O 0.0%2"

    &ir Composition

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    Moles o& 'ir re=uired per 1-- lb o& waste lb

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    'oles of air ( 2."3)0.20"#

    ( %2. lb*moles

    tep .

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    tep 5" Composition of /ir

    uppliedCalculate the moles of each gas

    component supplied in air using

    the air composition provided intep .

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    Step /: Composition o& supplied air

    Component 'ir supply(lb

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    Step /: Composition o& supplied air

    Component 'ir supply(lb

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    tep 6" $etermine the

    Composition of +lue ,astoichiometric (78 excess air) gas

    composition

    /dd tep * results to tep 5 results

    Calculate in both moles andpercent

    um moles to calculate total molesgas production

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    Step : *lue gas composition

    Combusti --------- Moles o& *lue 9as ---------

    3roduct Combustion 'ir Supply 5otal 3ercent3roduct 9as

    C#

    "

    #

    %

    S#

    . 1. 1./ 1.

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    Step : *lue gas composition

    Combustion --------- Moles o& *lue 9as ---------

    3roduct Combustion 'ir Supply 5otal 3ercent

    3roduct 9as

    C# .41 . .4 1.

    " 0.2 .1/ 0.4 .2

    # . . . .

    % . +.+1 +.+0 /0./S# . . . .

    . 1. 1./ 1.

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    tep 9" Calculate the +lue

    ,as Enthalp&-4:3lbmole is a function of temperature

    and compound% this function is complex%

    nonlinear#e will calculate the enthalp& of the ue

    gas at various temperatures (!777% !.77%'777% '.77o+) using enthalp& data for

    individual gases and ue gas composition4otal -4:3lbmole is a weighted average

    of all gases present

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    0equired Enthalp& $ata

    5emp C# " # %

    1 142 /+ /+4 /

    1 1/14 0140 112 1/

    1+ 0/+0 11+1 14

    +0+ 44 1+1 12/+

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    Step 2: Calculate &lue gas enthalpy

    5emp, * tu)lb

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    Step 2: Calculate &lue gas enthalpy

    5emp, * tu)lb

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    tep ;" Convert Enthalp&

    in ,as to

    moles of ue gas (from tep 6)3(!77 lb of waste)

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    Step +: Con@ert enthalpy &rom tu)lb

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    Step +: Con@ert enthalpy &rom tu)lb

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    tep !7" +lue ,as

    4emperature$etermination based on

    conservation of energ& (Energ& In

    2 Energ& Out ?osses)@nowing energ& is transferred from

    waste to gas we can interpolate

    from tep ; the temperaturecorresponding to the heat value ofthe waste

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    tep !7" Continued

    Calculate the temperature of the uegas assuming no losses b& using the

    energ& content of the waste tointerpolate between temperaturesusing information calculated in tep ;

    Calculate temperature of the ue gasassuming an eAcienc& of combustion

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    Step 1:

    Case ': %o losses

    Energy in &lue gas /.0 tu)lb

    5emperature *

    Case : A losses

    E&&iciency 2 A

    Energy in &lue gas 4. tu)lb5emperature *

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    Step 1-:

    Case ': %o losses

    Energy in &lue gas -/ tu)lb

    5emperature 0 *

    Case : -A losses

    E&&iciency 2- A

    Energy in &lue gas 4- tu)lb

    5emperature / *

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    Excess /ir Calculation

    Combustion is generall& not donewithout excess airB Excess air is

    supplied to control temperatureand increase mixing to ensurecomplete combustion

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    Excess /ir Calculations

    tep !!/$etermine how man& moles of air

    will be added"

    (8E/3!77)>(moles reqd for 78 E/(tep .))

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    tep !!/ '.8 Excess /ir

    %2. lb moles + 2,)%00 ( 3.%! lb moles

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    Excess /ir Calculations

    tep !!-$etermine composition (lb mole) of

    extra air supplied using air

    composition tep ./dd gas components from tep -

    to gas components (lb moles) fromtep 6 for 78 excess air

    um moles and convert topercentage composition

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    tep !!- '.8 Excess /ir

    Combustio ase &lue gas E$cess 5otal

    3roduct &rom -A E' 'ir 3ercent

    lb

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    Combustion ase &lue gas E$cess 5otal

    3roduct &rom A E' 'ir 3ercent

    lb

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    Excess /ir Calculation

    tep !!C0epeat teps 9 through !7

    In tep ;% use the moles of gas

    calculated in tep !!-

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    5emp, * tu)lb

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    5emp, * tu)lb

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    5emp, * tu)lb waste

    1---

    1--

    ---

    --

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    5emp, * tu)lb waste

    1

    1 21

    0//0

    44

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    Case ': %o losses

    Energy in &lue gas /.0 tu)lb

    5emperature *Case : A loss

    E&&iciency 2 A

    Energy in &lue gas 4. tu)lb

    5emperature *

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    Case ': %o losses

    Energy in &lue gas / tu)lb

    5emperature + *

    Case : A loss

    E&&iciency 2 A

    Energy in &lue gas 4 tu)lb

    5emperature 0 *

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    0epeat for .78% 6.8% and

    !778 Excess /ir

    50 % Excess Air

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    E$tra air supplied: /.0 lb

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    E$tra air supplied: +.0 lb

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    100 % Excess Air

    E$tra air supplied: 1.- lb