improving construction industry safety marton marosszeky acci - unsw [email protected]

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Improving Construction Industry Safety Marton Marosszeky ACCI - UNSW [email protected]

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Improving Construction Industry Safety

Marton MarosszekyACCI - UNSW

[email protected]

ACCI Safety Research 2

Accidents in Australia

• In 1995 / 96 figures in NSW– construction 53.9/1000

workers

– mining 76.2/1000 workers

– industry average 27.4/1000 workers

ACCI Safety Research 3

Safety Research at ACCI

Trade specific Hazard Profiles.

Standardized documents

Techniques for risk assessment

Site Safety Meter technique.

ACCI Safety Research 4

Hazard Profile Development

Initial focus on highest risks demolition & roofing

Next stage covered 7 other trade packages

concreting, reo, formwork, plumbing, electrical,

masonry & scaffolding

ACCI Safety Research 5

Development Process

Iterative process with industry

Identified discrete activities

Identified hazards for each

Developed strategies to manage

each hazard

6ACCI Safety Research

Hazard Profile

HAZARD Risk1 Risk 2 Risk 3

Hazard 1

Hazard 2

Hazard 3

7ACCI Safety Research

Hazard Profile Development

HAZARD Risk1 Risk 2 Risk 3

touching an burns fall death

electrical leading by

wire from to arm elect’n

a ladder broken

ACCI Safety Research 8

RISKS IN DEMOLITION

• By a numerical method (Fines)

• Risk ratings widely scattered

• achieved greater transparency by

modifying graphical approach

(Kinney and Wirruth)

ACCI Safety Research 9

Fine’s Method

• Risk rating R=C*E*P

– =Consequence*Exposure*Probability

ACCI Safety Research 10

Fine’s Criteria

• Very high >350

• High 180 - 350

• Substantial 70 - 180

• Moderate 20 - 70

• Acceptable <20

ACCI Safety Research 11

Committee Rating Variation

• Rating for an electric shock from a temporary connection– 1 150 substantial– 2 100 substantial– 3 450 very high– 4 6000 very high **

– ** this value was ignored as the descriptions were misunderstood

ACCI Safety Research 12

Exposure (frequency of the occurrence of the hazard event)

Continuously (or many times daily) 10

Frequently (approximately once daily) 6

Occasionally (from once a week to once a month) 3

Unusually (from once per month to once per year)2

Rarely (it has been known to occur) 1

Remotely possible (not known to have occurred) 0.5

ACCI Safety Research 13

.Consequences (most probable result of the potential hazard)

Catastrophe; numerous fatalities; damage over $1,000,000; major disruption of activities 100

Multiple fatalities; damage $400,000 to $1,000,000; 50

Fatality, damage $100,000 to $500,000; 25

Extremely serious injury (amputation, perm’t disability); damage $1,000 to $100,000; 15

Disabling injury; damage up to $1,000; 5

Minor cuts, bruises, bumps; minor damage. 1

ACCI Safety Research 14

Probability (Likelihood that accident sequence will follow hazard

event)

• The complete accident sequence:Is the most likely and expected result if the hazard-

event takes place; 10Is quite possible, not unusual, has an even 50/50

chance; 6Would be an unusual sequence or coincidence; 3Would be a remotely possible coincidence; 1Has never happened after many years of exposure, but

is conceivably possible; 0.5Practically impossible sequence (has never happened).

0.1

ACCI Safety Research 15

Variables

• Consequence agreement on

a fatality 50• Exposure 2 selected 1rare

1 selected 3occasionally

• Probability 2 selected 3unusual but possible

1 selected 1remotely possible

16ACCI Safety Research

Student Risk RatingRisk rating for truck driver alighting from

a parked truck

0%

10%

20%

30%

40%

Acc

ept

Mod

'te

Sub

st

Hig

h

V H

igh

Rating

17ACCI Safety Research

Subcontractor Risk RatingRisk rating for truck driver alighting from

a parked truck

0%

10%

20%

30%

40%

50%

Acc

ept

Mod

'te

Sub

st

Hig

h

V H

igh

Rating

ACCI Safety Research 18

Experience re Fine’s Method

• Process lacks transparency

• Training in use needed

• R is influenced by subjectivity

• Unacceptable variability in

ratings is unavoidable

ACCI Safety Research 19

Risk ratings - conclusions

• Both methods rely on subjective

judgements

• The graphical method makes these

judgements transparent

ACCI Safety Research 20

Current Approach

THREE LEVELS

• fatality

• serious injury

• minor injury

ACCI Safety Research 21

Standard Terminology and Documents

• Job Safety Analysis (JSA)

• Safe work method statement

• Work method statements

• Hazard analysis

• Risk analysis

ACCI Safety Research 22

Site Safety Meter

Based on the Finland TR Index

“Positive” rather than “Negative”.

Relatively objective & fast

% score

Graphical output

ACCI Safety Research 23

Site Safety Meter

Measures specific categories against a prescribed criteria.

Provides both behaviour and systems feedback on site safety performance.

ACCI Safety Research 24

Measures Specific Categories

FOR BUILDINGS Working habits Order and tidiness Electricity and lighting Scaffolding & ladders Edge protection, falls & falling Plant and equipment

ACCI Safety Research 25

Selection of Categories

Construction fatalities NSW 87/88 (154)Predominant causes: Falls from height. 41

(30%) Contact with electricity 32

(21%) Hit by moving object. 29

(19%) Hit by falling object. 23

(15%)

(Source: WorkCover NSW)

ACCI Safety Research 26

Method of measurement

Example-Cat 1 “Working Habits”

One reading / worker / area.

For a “correct” score, a person

uses PPE or safety

equipment correctly

harness attached near edge

ear & eye protection using

saw

ACCI Safety Research 27

Method of measurement

Example-Cat 4 “Scaffold & Ladders”

One obs/scaffold section & ladder/area For a “correct” score:

Adequately braced and tiedMobile assembled correctly, ladder, bracing & toeboards.No large gaps between perimeter edge and scaffold. Ladder tied off & angled correctly

ACCI Safety Research 28

Safety Score

Formula for Score as a %

correct readings * 100total readings

ACCI Safety Research 29

Feedback

ACCI Safety Research 30

Advantages

Provides “(+)”, not “(-) feedback.

Snapshot of safety environment

Stimulates the safety culture

ACCI Safety Research 31

Weaknesses Difficult to look beyond

negatives,

Risk class is not considered.

a site may score highly but still have a number of Class 1 (high) risk safety defects.

ACCI Safety Research 32

Preliminary trial results

8 companies & 13 sites60 site visits 10,000 data

Initial average SS 79%.After 12 months: Average score 85%.

33ACCI Safety Research

Category Description Average score56 site visits

Plant andEquipment

category 6 78%

Protection againstfalls and fallingobjects

category 5 81%

Electrical andlighting

category 3 83%

Scaffold andladders

category 4 85%

Working habits category 1 87%Order and tidiness category 2 91%

Prelim results by categories