hybrid power system

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Sustainable Hybrid AC UPS By Jim Heidenreich/ Mark Alrutz Alpha Technologies Inc./ CommScope Inc. The Next Generation Critical Facility Increased Reliability with Renewable Energy While Maintaining Best Cost Practices Reference ID # 0070000318 Derek DiGiacomo SCTE Corporate, 6105947310, [email protected] Senior Director, Information Systems & Energy Management Programs Merle Seeman CommScope Energy Solutions, 6103636888, [email protected] Product Line Manager Jim Heidenreich Alpha Technologies, 3603922672, [email protected] VP Product Management & Customer Fulfillment 3767 Alpha Way Bellingham WA 98226 360 647 2360 www.alpha.com 140 Philips Rd Exton, PA 19341 6103636888 www.scte.org 1100 CommScope Pl SE Hickory, NC 28602 8283242200 www.commscope.com

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  • SustainableHybridACUPSBy

    JimHeidenreich/MarkAlrutzAlphaTechnologiesInc./CommScopeInc.

    TheNextGenerationCriticalFacilityIncreasedReliabilitywithRenewableEnergy

    WhileMaintainingBestCostPractices

    ReferenceID#0070000318DerekDiGiacomo

    SCTECorporate,6105947310,[email protected] SeniorDirector,InformationSystems&EnergyManagementPrograms

    MerleSeeman

    CommScopeEnergySolutions,6103636888,[email protected] ProductLineManager

    JimHeidenreich

    AlphaTechnologies,3603922672,[email protected] VPProductManagement&CustomerFulfillment

    3767AlphaWay

    BellinghamWA982263606472360

    www.alpha.com

    140PhilipsRdExton,PA193416103636888www.scte.org

    1100CommScopePlSEHickory,NC286028283242200

    www.commscope.com

  • SCTEispositionedasthegotoresourcefortechnicaloperationssurroundingpowerandavailability.Werealizetheimportanceofhardeningournetworktoensurecommunicationavailability.Takingthesixsigmaapproachofstrivingtoachievethe"59's"ofavailabilityforwebsite,network,communicationsandservicesavailability;SCTEbeganwiththefoundationofavailabilitypower.Takingtheforwardthinkingapproachwhileperformingatotalcostofownershipanalysis,SCTEselectedtopioneerahybridpowersysteminlieuoftraditionaldieselgeneratorbackuppower.CasestudiespresentedduringSCTE'sSmartEnergyManagementInitiative(SEMI)meetingsprovidedoverwhelmingevidencethatforthecriticalloadleveloflessthan2kW;solar,batteryandahydrogenfuelcellwouldbethesimplest,mostreliableandcertainlymostsustainableselectionforcriticalpowerbackupneeds.Thefollowingwhitepaperreviewstheengineeringconceptsofhowthesystemsupportsthecriticalloadinbothdaytodayoperationsaswellasduringagridoutage.Overview:TheSCTEisleadingtheindustrybyimplementingaSustainableHybridACGridtiedemergencypoweringsystemtosimultaneouslyservedualpurposes

    (1)toprovideRedundantpowerforDisasterRecovery(2)tooffsetUtilityCostsusingRenewableEnergy.

    ThisparticularsolutionisappropriateforSmalltoMediumsized1kWto3.5kWCriticalLoadsandTelecommunicationsDataCenters.ThePoweringSystemutilizesmultipleintegratedbackupsubsystemsasdescribedbelow.OthersystemdesignscanbesizedwithlargerACUPSGridTieinvertersupto8kWtotakefulladvantageofthe8kWFuelCellsystem.ThisHybridACUPSsystemaddressesdisasterpreparednessbyprovidingatotalautonomyof96hours(4Days)+SolarAssisttimeduringdaylighthours.TheSolarAssisttimevarieswithseasonsandsolaravailabilitysoitshouldnotbereliedupontoextendedruntimesbutdoesofferupsidetothe4Dayautonomy.

  • TheHybridACUPSsystemreducesoperationsexpensesbysupportingthecriticalloadwiththe2.88kWsolararrayshowninthephotobelow.Sharp235WattpanelsxQty12.

    PVmodulesconvertlighttoelectricityatanatomiclevel,therearenomovingparts.SolarPanels(PVmodules)aredesignedtogenerateelectricityforthirtyyearsormore.

  • HybridGridTieACUPSwithFuelCell,BatteryandPhotoVoltaic(PV)Subsystems

    NormalUtilityNoPVPresentPowerFlowYellow Blue

  • PhotoVoltaic(PV)PanelsusinganadvancedMPPT(MaximumPowerPointTracking)ChargeControllertechnologywhichprovides97%solarharvestefficiencytoprovidearenewableenergyoutputof48VoltDCpowertofeedtheGridTied/DCBackedInverter.NormalUtilitywithPVOffsetPowerFlow=Green Blue(feedstheinvertersupportingtheload) Green Yellow(excessPVbackfeedstheUtilityMeter)

    2.88kWArrayproduces

    12.67kW/DayintheSummer8.04kW/DayintheWinter

  • Incasesofanextendedgridpoweroutage,SCTEhasinstalledaCommScopehydrogenfuelcelltoprovideyetanotherlayerofreliableandcosteffectivebackuppower.Thissolutionoffersmanybenefitstoboththesocietyandtheenvironmentquiet,cleanandsustainableenergy.Hydrogenfuelcellsaredevicesthatenableadirectelectrochemicalreaction,withoutmechanicalconversionsooftenassociatedwithelectricalgeneration.TheCommScopefuelcelldeployedbySCTEutilizesProtonExchangeMembrane(PEM)fuelcelltechnology.Hydrogenisappliedtotheanodicsideofacatalystlayerwhereitisionized,allowingtheprotonstopassthroughthemembranewhiletheelectronstraveltothecathode,completingacircuit.Onthecathodicside,thehydrogeniscombinedwithoxygenfromtheair,formingpurewaterasabyproduct.ThehydrogenfuelcelldeployedislocatedinanoutdoorCommScopecabinet,soitdoesnotconsumevaluableenvironmentallycontrolledindoorarea.InthecaseofMSOfacilities,thefuelcellcanreplacelargeandcostlyUPSsystems,freeingspaceforrevenuegeneratingequipmentorsimplyreducingtheHVACloadoncriticalfacilities.TheCommScopefuelcelloutputis48VDC.ThisoutputfeedstheDCbackedinverterwhichsupportsthecriticalACload.WhentheCommScopefuelcellssystemcontrollerdetectsabatteryvoltagedropcombinedwiththeabsenceofgridpower,thefuelcellswitchesonbyopeningthesupplyofhydrogentothefuelcellstack.Givenasteadysupplyofhydrogen,thefuelcellcanruncontinuouslyforaslongasanoutageoccurs.Foran8kWload,8cylindersofhydrogenwilllast8hours.Inthiscase,SCTEhasalowerloadrequirementof1.5kW,thefuelcellwith(16)hydrogencylindersrunningwithoutsolarassistwilllastapproximately85hours.Giventhepresenceofsolarassistandbatteries,theavailabilityofthesystemismuchlonger.

  • PowerOutagewithFuelCellBackupPowerFlow=Purple Blue****RedshownasBridgefor90secondsuntilFuelCellstarts

  • ADual48VStringofAlphaCellREbatteriesprovidesa90secondbridgefortheHydrogenFuelCelltostart.(PowerFlow=Purple+Red Blue).OncestartedtheHydrogenFuelCellsuppliesthefirststageemergencybackupinunisonwithsolarassistifpresent(PowerFlow=Green+Purple Blue).IftheHydrogensourceisexhaustedthenthebatteriesprovideanadditionallastlineofruntimedefenseprovidinganadditional11hoursofemergencybackupruntime(PowerFlow=Green+Red Blue).PowerOutagewithFuelCellBackupandPVOffsetPowerFlow=Purple Blue** **Redshownas90secondBridgeforFuelCellstarts =Green Blue(PVAssisttoAugmentRuntime)

  • PowerOutagewithBatteryBackupOnlyPowerFlow=Red Blue

    QQty248VDCStringsofAlphaCell170REBatteriesprovide11hoursbackuptimetothe1.5kWCriticalLoad

  • PowerOutagewithBatteryBackupandPVAssistAddedRuntimePowerFlow=Red Blue =Green Blue =Green Red(PVfeedsloadandcouldrechargebatteries)

    2.88kWArrayGenerates:Summer12.32kWh/Day

    [email protected]/Day

    [email protected]

    Qty248VDCStringsofAlphaCell170REBatteriesprovide11hoursbackuptimetothe1.5kWCriticalLoad

  • ACommScopeCabinetbasedHydrogenFuelCellsubsystemlocatedoutsideofthebuildingwhichprovidesemergencybackuppowerduringACUtilityMainsfailurebyconvertingHydrogentoa48VoltDC.ThisoutputfeedstheDCBackedInverterwhichsupportsthecriticalload.Thecurrentloadof1.5kWwillbesupportedfor85hourswithfullyfilledHydrogentanksandnosolarassist.TheBatterybackupadds11hoursforatotalof96hours4Daysbackup.PowerOutagewithFuelCellandBatteryBackupPowerFlow=Purple Blue =Red Blue

    Qty248VDCStringsofAlphaCell170REBatteries

    provide11hoursbackuptimetothe1.5kWCriticalLoad

  • ACommScopeCabinetbasedHydrogenFuelCellsubsystemlocatedoutsideofthebuildingwhichprovidesemergencybackuppowerduringACUtilityMainsfailurebyconvertingHydrogentoa48VoltDC.ThisoutputfeedstheDCBackedInverterwhichsupportsthecriticalload.Thecurrentloadof1.5kWwillbesupportedfor85hourswithfullyfilledHydrogentanksandnosolarassist.TheBatterybackupadds11hoursforatotalof96hours4Daysbackup.DuringtheSummerthe2.88kWPVsystemwilladdapproximately19.8hours.DuringtheWinterthe2.88kWPVsystemwilladdapproximately8.34hours.PowerOutagewithFuelCell,BatteryBackupandPVAssistPowerFlow=Purple Blue =Red Blue =Green Blue

  • SustainableHybridACUPSThissystemaddressDisasterPreparednessbyprovidingatotalautonomyof96hours(4Days)+SolarAssisttimeduringdaylighthoursanditreducesOperationExpenses(OpEx)byutilizingrenewableenergysourcesintheprimarypoweringinfrastructure.Longerruntimeisachievableifsolarassistand/orhydrogensupplyremainavailable.SummaryCommScope8kWHydrogenFuelCell(upto85hoursofruntimeunder1.5kWload)2.8kWPhotoVoltaicSharpPanelsprovideoffsettoutilitycostsandaugmentsbackupruntime3.5(kW)OutbackDCtoACGridTiedInvertersupportscriticalloadFM80(80Amp)OutbackChargeControllerregulatesPVinputtotheDCbusQty8AlphaCell170AHREBatteriesproviding11hoursofruntimeunder1.5kWload

    3767AlphaWayBellinghamWA98226

    3606472360www.alpha.com

    140PhilipsRdExton,PA193416103636888www.scte.org

    1100CommScopePlSEHickory,NC286028283242200

    www.commscope.com