hybrid power solutions
DESCRIPTION
HIMOINSA Hybrid generator sets for the Telecom sector.TRANSCRIPT
www.himoinsa.com
HYBRID POWER SOLUTIONSVARIABLE SPEED
HYBRID POWER
HPS DCV15003000
PowerHybrid
Load Optimal Power
Solutions
Variable Speed
Direct Current
VARIABLE SPEED ENGINE
INNOVATION& TECHNOLOGY
ECO
REDUCTION IN OPEX
RENEWABLE ENERGIES
ELECTRONICS
Optimised fuel consumption.
100% HIMOINSA
Reduced noise.Reduced emissions.Reduced fuel consumption.
Payback Increase.
Plug & PlaySystem.
Integrated ManagementSystem.
HIGHEFFICIENCY
ENGINEERINGPOWER SOLUTIONSOur Engineering division has developed in-house technology, based on an integrated management system to centralize in a single electronic control unit all the components that interact in our Hybrid Power Solution; engine, alternator, battery and renewable energy connections.
1 2 3 ALTERNATOR 48VDC direct battery charging.
1000 HOURSWithoutmaintenance.
ENGINEVariable speed.
High quality 4mm steel sheet, treated for high resistance.
Engine. One of the most efficient variable speed engines on the market has been developed. It offers one of the most optimal consumption curves recording a reduction of 20% when compared with other existing hybrid generators on the market, and up to 40%, when compared with a standard genset.
Alternator. Our DC alternator incorporates an electronic voltage regulator -AVR- that allows direct battery charging. In this way, the device has an intermediate external charger, thereby improving system efficiency.
Environmentally friendly. Reduced noise, emissions and fuel consumption.
Integrated Management System. Our mission was to develop 100% HIMOINSA technology, an integrated management system based on the development of in-house electronics, the CEM7V control unit.
The CEM7V control unit is connected, via CAN, to the electronic engine control, the electronic voltage regulator of the alternator and the battery manager. It also interacts with the renewable energy available and connects
it to the system, if demanded. As a result, the variable speed, hybrid genset provides 48VDC for telecommunications applications. In addition, it has a 230 AC auxiliary power output.
Automatic. The control unit is designed to act automatically, following the parameters already set by the Engineering division to optimise equipment operation by 100%.
Manual. The manual mode allows you to program parameters according to customer needs. In this case, the batteries, generator set, renewable energy and operating performance are parameterized.
INTEGRATEDMANAGEMENT SYSTEM100% HIMOINSA
OPERATING MODES
The CEM7V control unit is the heart of the HYBRID POWER SOLUTION. As a result of the development of a 100% HIMOINSA electronic device, designed to monitor and protect the generator, battery, charging system and renewable energy connections. It monitors the engine’s rpm, the electronic voltage regulator (AVR) of the alternator, for direct battery charging, as well as independently monitoring each battery, its charge status and temperature.
Control engine RPM.
Control AVR / Direct battery charge
Control the alternative power source connected, selecting the most convenient.
Monitors independently each battery (temperature and battery load).
All the electronic devices connected via CANBUS.
1
2
3
4
5
2 3 4
CANBUS
48VDC
INVERTER230VAC
DC BUSBAR
48VDC
1
5
ELECTRONIC CONTROL
Controls engine speed depending on the demand for optimal consumption.
AVR
According to the energy demand, the voltage is regulated for direct battery charging.
RENEWABLE ENERGY
Availability analysis. Plug & Play System.
BATTERY MANAGER
Monitors individual charge and temperature.Electronic control for increased useful life.
CEM7VCONTROLUNITCentralized control. Single control for complete and comprehensive management of the equipment.
ENGINEPOWERED BY
UP TO
WITHOUT MAINTENANCE
OPTIMAL ENGINESELECTING AN
Diesel engines can suffer damage as a result of misapplication or misuse - namely internal glazing and carbon buildup. Usually, below 30% of its maximum power, the generator set can cause problems.
However, this engine has been adapted to operate at low power, without damaging the equipment and without needing fictitious, Dummy Load, resistance.
ALTERNATOR. DC
Alternator. Development
of AVR for direct
charging of the batteries.
Improves system
efficiency.
HIGH PERFORMANCE
0
200
400
600
800
1000
1200
1400
123 5647 KW
SPECIFIC CONSUMPTION gr/kwh
OTHER ENGINES YANMAR HPS ENGINE
-20%lower
consumptioncompared with other
existing hybrid generators
600 1200 2400 3000
1200 3000
1500-2000
0 1800 3600
OTHER ENGINES
YANMAR HPS ENGINE
VARIABLE SPEED. Engine designed to operate at a wide range of revolutions, from 1200 to 3000 rpm, to generate the maximum power demanded, optimizing consumption.
Prolonged MAINTENANCE periods of up to 1000H. Hybrid Power Solution generator sets can operate efficiently without any kind of maintenance for four months.
RPM
Hybrid Power Solution generator sets extend the life of the genset for a long time because the operating periods are divided into 8 hours of generator set operation and 16 hours of battery power every 24 hours. This means that the useful life of the equipment has been tripled.
We have designed hybrid generator sets that can operate efficiently without any kind of maintenance for four months. Whereas a standard genset with the same 1000H maintenance KIT requires maintenance every month, our Hybrid Power Solution only requires one every four months.
Given that the Base Transceiver Station are located in remote places which are difficult to access, we have developed autonomous equipment that does not require constant monitoring, facilitating the work of Telecommunications management companies and significantly reducing OPEX (Operating Expense), cost of operation and maintenance of equipment.
REDUCTION IN OPEX
COMPARED WITH OTHER STANDARD GENSET
HYBRID POWER SOLUTION GENERATOR SETS GUARANTEE SAVINGS IN
TERMS OF CONSUMPTION, LOGISTICS AND THE NUMBER OF OPERATING
HOURS. RESULTING IN OPEX AND PAYBACK
Operating cycle: 4 hours battery, 2 hours genset.
16 h/24
8 h/24
LONGER USEFUL LIFE LESS OPERATING HOURS
LESS MAINTENANCE
LOGISTICS SAVINGS OPEX
x3GENSET LIFE
-40%LIFE CYCLE
OTHER EQUIPMENTS
HYBRID POWER SOLUTIONS (HPS)
MAINTENANCE
OTHER EQUIPMENTS (KIT 1000H)
HPS (KIT 1000H)
4TIMES
1TIME
REFUELING
PERIOD OF 4 MONTHS
PERIOD OF 40 DAYS(*) SAME TANK CAPACITY
OTHER EQUIPMENTS (*)
HPS (*)
3TIMES
1TIME
Compact Equipment
HPS generator sets incorporate construction elements designed to allow operation in places with extreme weather conditions. The white colour used absorbs less radiation, protecting the equipment from high temperatures. The treatment used on the canopies protects it from erosion, ice and cold. Sand traps and vandal-proof screws have also been incorporated to prevent theft in the remote places where they are located.
4 VANDAL-PROOF SCREWS Prevents theft in remote places.
5 ANTI-VERMIN PROTECTION Protection grille to prevent small animals from entering.
6 SAND TRAP Special inlet design to prevent the entry of sand.
LETS YOU KNOW THE STATUS OF THE
FLEET OF GENERATOR SETS AT ALL TIMES
VIA MOBILE PHONE OR INTERNET. IN
THIS WAY, EQUIPMENT OPERATION, FUEL
LEVELS, THE NEED FOR REFUELLING
AND THE GENERAL CONDITION OF THE
EQUIPMENT IS CONTROLLED WITHOUT
HAVING TO TRAVEL TO REMOTE PLACES.
FLEET MANAGER
IN REMOTE PLACES
DESIGNEDTO OPERATE
1 2 3 OUTPUTS 48VDCAuxiliary 230AC
CEM7VIntegrated Management System.
SOUND ATTENUATED CANOPYHigh density rockwool.
7 LIFTING POINTS4 lifting points removables.
HIMOINSA has extensive experience in the telecommunications sector having supplied thousands of generator sets on the international market to well-known Telecom companies. A market that is constantly evolving and in which, according to recent
studies, the figure of 10,000 million mobile devices will be achieved in 2017. Estimates show that in 2020, 90% of the world population will have a mobile phone, which means an increase in the creation of mobile phone base stations worldwide. The development of new
sites requires secure energy.
We grow with you
In addition to the traditional geographic locations where HIMOINSA already operates with hundreds of telecommunications
companies, such as the Dominican Republic, Indonesia, South Africa, China, Spain, Morocco, new commercial agreements are now in place to supply generator sets for telecommunications projects in Kuwait, Algeria, Iraq, Maldives, Myanmar,
Omar, Palestine, Qatar, Tunisia ... The relentless race for growth in this sector drives our Power Solutions Engineering Division to constantly advance the development
of new equipment.
OUR EXPERIENCE DRIVES US
GENERATING ENERGY FOR THE
WORLDWIDE
TELECOMMUNICATIONS NETWORK
HIMOINSA already operates with hundreds of telecommunications companies all around the world.
TECHNICAL DATAHYBRID POWER SOLUTIONS
HPS 1500 DCV HPS 3000 DCV
FEATURES
Engine Yanmar
RPM Variable Speed
Alternator 15kw / 48VDC
AVR control HIMOINSA
Outputs 48VDC and 230VAC
Average Power 48VDC 1500W 3000W
Auxiliary Power 230VAC 800W - Optional 6Kw
Outputs protection Circuit breaker protection
DC connectors Fast DC connector
AC connector Schuko
Batteries technology Lead Acid or Lithium
Number of cells | Elements 24 PbAc | 3 Li 24 PbAc | 6 Li
Autonomy without genset 26 hours 23 hours
Estimated useful life 5 years
Full charge time 2 hours
Fuel tank 500 L
Automatic fuel transfer pump Optional
Electronic control unit CEM7V
Electronic charge monitoring HIMOINSA
Electronic batteries monitoring HIMOINSA
Electronic power monitoring HIMOINSA
Electronic integrated management HIMOINSA
Electronics communication and management CANBUS
Optional: renewable integration panel Integrated up to 9kw
Circuit breaker protection
SPD
3kw modules
Remote management Fleet manager / GPRS-GPS device
Communications GPRS
LAN
RS-485
RS-232
SCOPE OF SUPPLY HYBRID POWER SOLUTIONS
ENGINE
Diesel engine, 3 strokes, WATER cooled •
Electric start 12V •
Radiator with pusher fan •
Decanting water pre filter (VISIBLE LEVEL) •
Electronic engine regulation •
1000 h maintenance-free •
Exhaust guards •
Hot & mobile components (exhaust, fan,...) and radiator guards •
Exhaust engine outlet and residential silencer of -35dB(A) •
Oil sump extraction kit •
ALTERNATOR
Self excited, self regulated DC alternator •
IP23 protection, Isolation class H •
CONTROL AND POWER PANEL
Control and power electric panel, with measurements devices and controller •
Integrated management system (engine, alternator, renewable energy and batteries) •
ELECTRIC EQUIPMENT
Voltage 48DC •
2 poles thermal magnetic protection •
Battery charger •
Battery charging alternator with earth connection •
Starting battery installed and connected to the engine. Include cables and rack. Battery terminals protection. •
Ground connection electrical installation, with connection prepared for ground pike (ground pike not supplied) •
Emergency push button •
CANOPY
Sound attenuated canopy made with high quality steel sheet, which is later treated to guarantee neutral salt spray test result higher than 1000 hours. •
Sound attenuated canopy, with high density rockwool, that reinforces the mechanical properties of the canopy and offers also a high index of noise level absorption. •
4 lifting points in the base frame. •
Fully tight chassis that works as liquids retention basin according with the current legislation. Includes polyethylene or metallic fuel tank depending on type of canopy, and gauge, fuel admission and return inserts, and other options. •
Steel made residential silencer of -35dBA attenuation. •
Metal high capacity fuel tank. •
TECHNICAL DATADIGITAL CONTROL PANEL
GENERATOR READINGS
DC generator current •
DC common busbar current •
DC output current •
DC renewable input current •
DC generator voltage •
DC common busbar voltage •
DC output voltage •
DC renewable input voltage •
BATTERY MONITORING
Independent voltage reading •
Independent temperature reading •
Batteries diagnostic with failure alarm •
Algorithm designed to extend the battery life •
ENGINE READINGS
Coolant temperature •
Oil pressure •
Fuel level (%) •
Battery voltage •
R.P.M. •
Battery charge alternator voltage •
Speed output control
ENGINE PROTECTIONS
High water temperature •
High coolant temperature by sensor •
Low engine temperature by sensor •
Low oil pressure •
Low oil pressure by sensor •
Low coolant level •
Unexpected shutdown •
Fuel storage •
Fuel storage by sensor •
Stop failure •
Battery voltage failure •
Battery charge alternator failure •
Overspeed •
Underspeed •
Start failure •
Emergency Stop •
ALTERNATOR PROTECTIONS
High frequency •
Low frequency •
High voltage •
Low voltage •
Short-circuit •
Overload •
Genset signal droop •
CEM7V
COUNTERS
Total hour counter •
Partial hour counter •
Kilowattmeter •
Starts valid counters •
Starts failure counters •
Maintenance •
COMMUNICATIONS
RS232 •
RS485 •
Modbus IP •
Modbus •
CCLAN •
Software for PC •
Analogic modem •
GSM/GPRS modem •
Remote screen •
Telesignal •
J1939 •
FEATURES
Alarms history •
External start •
Start inhibition •
Start under normative EJP •
Pre-heating engine control •
Genset contactor activation •
Fuel transfer control •
Engine temperature control •
Manual override •
Programmable alarms •
Genset start function in test mode •
Programmable outputs •
Multilingual •
CEM7V
8-45 kVATELECOM RANGE
Integrated ATSHIMOINSA make their own control panels, ATS, etc. We have flexibility to satisfy all requirements.
Fuel tanksIn addition to the standard "day" fuel tank, which can be connected to remote bulk tanks, we can provide a range of large capacity, double wall fuel tanks. They offfer high integrated running.Available fuel tanks: 100-330-600-750-1000 LT/tank
Vandal - Proof ScrewsProfessional solutions to prevent theft in remote places.
ENGINE UP TO 500HMAINTENANCE FREE
ALTERNATOR3 PHASE SENSING AVR ( +/-1% )F CLASSDOUBLE VARNISH (GREY PROTECTION)
OPTIONALTOOL KITDUMMY LOADLIGHTING SURGE ARRESTOR
VERSATILITY, EFFICIENCY AND RELIABILITY. SOLUTIONS SPECIALLY DESIGNED FOR TELECOMMUNICATIONS
Genset used as standby to the mains
1 GS + network
Alternating gensets together to provide Prime Power
2 GS coupled together
SPARE PARTS
HIMOINSA provides its customers with a fast and efficient technical service through a technical support network across the entire market. Its spares department supplies spare parts for maintaining and repairing generator sets. HIMOINSA has a centralised system for supplying original spare parts for each of the generator set components to customers through its spares distribution centres around the world.
Personalised care. The company’s technical experts provide customers with a plethora of solutions over a product’s life.
Quality guarantees. The after-sales service guarantees any investments in new equipment are available through its extensive network of technical support, distributors and approved technicians.
TECHNICAL SERVICEExtensive technical support through qualified professionals and approved technical centres.
SMART CONTROLSmart warehousing centres where spare parts can be located and picked automatically.
FLEET MANAGERUsed to locate and determine the condition of leased assets.
24/7 ONLINE SPARES Offers a 24-hour service to purchase spare parts on line.
FACTORIES:
SPAIN • FRANCE • INDIA • CHINA • USA • BRAZIL
SUBSIDIARIES:
PORTUGAL | SINGAPORE | POLAND | UAE | PANAMA
MEXICO | GERMANY | ARGENTINA | ANGOLA | UK
HEADQUARTERS:
Ctra. Murcia - San Javier, km 23.6
30730 SAN JAVIER (Murcia) SPAIN
TLF. +34 968 19 11 28 | +34 902 19 11 28
Fax +34 968 19 12 17 | Export Fax +34 968 33 43 03
www.himoinsa.com
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HIMOINSA reserves the right to change any feature without prior notice. The illustrations may include optional equipment and/or accessories. Not contractual images. The technical indications described in this brochure correspond to the information available at the moment of printing. HIMOINSA ® - 2015 © All rights reserved.