hybrid power solutions

www.himoinsa.com

HYBRID POWER SOLUTIONSVARIABLE SPEED

HYBRID POWER

HPS DCV15003000

PowerHybrid

Load Optimal Power

Solutions

Variable Speed

Direct Current

VARIABLE SPEED ENGINE

INNOVATION& TECHNOLOGY

ECO

REDUCTION IN OPEX

RENEWABLE ENERGIES

ELECTRONICS

Optimised fuel consumption.

100% HIMOINSA

Reduced noise.Reduced emissions.Reduced fuel consumption.

Payback Increase.

Plug & PlaySystem.

Integrated ManagementSystem.

HIGHEFFICIENCY

ENGINEERINGPOWER SOLUTIONSOur Engineering division has developed in-house technology, based on an integrated management system to centralize in a single electronic control unit all the components that interact in our Hybrid Power Solution; engine, alternator, battery and renewable energy connections.

1 2 3 ALTERNATOR 48VDC direct battery charging.

1000 HOURSWithoutmaintenance.

ENGINEVariable speed.

High quality 4mm steel sheet, treated for high resistance.

Engine. One of the most efficient variable speed engines on the market has been developed. It offers one of the most optimal consumption curves recording a reduction of 20% when compared with other existing hybrid generators on the market, and up to 40%, when compared with a standard genset.

Alternator. Our DC alternator incorporates an electronic voltage regulator -AVR- that allows direct battery charging. In this way, the device has an intermediate external charger, thereby improving system efficiency.

Environmentally friendly. Reduced noise, emissions and fuel consumption.

Integrated Management System. Our mission was to develop 100% HIMOINSA technology, an integrated management system based on the development of in-house electronics, the CEM7V control unit.

The CEM7V control unit is connected, via CAN, to the electronic engine control, the electronic voltage regulator of the alternator and the battery manager. It also interacts with the renewable energy available and connects

it to the system, if demanded. As a result, the variable speed, hybrid genset provides 48VDC for telecommunications applications. In addition, it has a 230 AC auxiliary power output.

Automatic. The control unit is designed to act automatically, following the parameters already set by the Engineering division to optimise equipment operation by 100%.

Manual. The manual mode allows you to program parameters according to customer needs. In this case, the batteries, generator set, renewable energy and operating performance are parameterized.

INTEGRATEDMANAGEMENT SYSTEM100% HIMOINSA

OPERATING MODES

The CEM7V control unit is the heart of the HYBRID POWER SOLUTION. As a result of the development of a 100% HIMOINSA electronic device, designed to monitor and protect the generator, battery, charging system and renewable energy connections. It monitors the engines rpm, the electronic voltage regulator (AVR) of the alternator, for direct battery charging, as well as independently monitoring each battery, its charge status and temperature.

Control engine RPM.

Control AVR / Direct battery charge

Control the alternative power source connected, selecting the most convenient.

Monitors independently each battery (temperature and battery load).

All the electronic devices connected via CANBUS.

1

2

3

4

5

2 3 4

CANBUS

48VDC

INVERTER230VAC

DC BUSBAR

48VDC

1

5

ELECTRONIC CONTROL

Controls engine speed depending on the demand for optimal consumption.

AVR

According to the energy demand, the voltage is regulated for direct battery charging.

RENEWABLE ENERGY

Availability analysis. Plug & Play System.

BATTERY MANAGER

Monitors individual charge and temperature.Electronic control for increased useful life.

CEM7VCONTROLUNITCentralized control. Single control for complete and comprehensive management of the equipment.

ENGINEPOWERED BY

UP TO

WITHOUT MAINTENANCE

OPTIMAL ENGINESELECTING AN

Diesel engines can suffer damage as a result of misapplication or misuse - namely internal glazing and carbon buildup. Usually, below 30% of its maximum power, the generator set can cause problems.

However, this engine has been adapted to operate at low power, without damaging the equipment and without needing fictitious, Dummy Load, resistance.

ALTERNATOR. DC

Alternator. Development

of AVR for direct

charging of the batteries.

Improves system

efficiency.

HIGH PERFORMANCE

0

200

400

600

800

1000

1200

1400

123 5647 KW

SPECIFIC CONSUMPTION gr/kwh

OTHER ENGINES YANMAR HPS ENGINE

-20%lower

consumptioncompared with other

existing hybrid generators

600 1200 2400 3000

1200 3000

1500-2000

0 1800 3600

OTHER ENGINES

YANMAR HPS ENGINE

VARIABLE SPEED. Engine designed to operate at a wide range of revolutions, from 1200 to 3000 rpm, to generate the maximum power demanded, optimizing consumption.

Prolonged MAINTENANCE periods of up to 1000H. Hybrid Power Solution generator sets can operate efficiently without any kind of maintenance for four months.

RPM

Hybrid Power Solution generator sets extend the life of the genset for a long time because the operating periods are divided into 8 hours of generator set operation and 16 hours of battery power every 24 hours. This means that the useful life of the equipment has been tripled.

We have designed hybrid generator sets that can operate efficiently without any kind of maintenance for four months. Whereas a standard genset with the same 1000H maintenance KIT requires maintenance every month, our Hybrid Power Solution only requires one every four months.

Given that the Base Transceiver Station are located in remote places which are difficult to access, we have developed autonomous equipment that does not require constant monitoring, facilitating the work of Telecommunications management companies and significantly reducing OPEX (Operating Expense), cost of operation and maintenance of equipment.

REDUCTION IN OPEX

COMPARED WITH OTHER STANDARD GENSET

HYBRID POWER SOLUTION GENERATOR SETS GUARANTEE SAVINGS IN

TERMS OF CONSUMPTION, LOGISTICS AND THE NUMBER OF OPERATING

HOURS. RESULTING IN OPEX AND PAYBACK

Operating cycle: 4 hours battery, 2 hours genset.

16 h/24

8 h/24

LONGER USEFUL LIFE LESS OPERATING HOURS

LESS MAINTENANCE

LOGISTICS SAVINGS OPEX

x3GENSET LIFE

-40%LIFE CYCLE

OTHER EQUIPMENTS

HYBRID POWER SOLUTIONS (HPS)

MAINTENANCE

OTHER EQUIPMENTS (KIT 1000H)

HPS (KIT 1000H)

4TIMES

1TIME

REFUELING

PERIOD OF 4 MONTHS

PERIOD OF 40 DAYS(*) SAME TANK CAPACITY

OTHER EQUIPMENTS (*)

HPS (*)

3TIMES

1TIME

Compact Equipment

HPS generator sets incorporate construction elements designed to allow operation in places with extreme weather conditions. The white colour used absorbs less radiation, protecting the equipment from high temperatures. The treatment used on the canopies protects it from erosion, ice and cold. Sand traps and vandal-proof screws have also been incorporated to prevent theft in the remote places where they are located.

4 VANDAL-PROOF SCREWS Prevents theft in remote places.

5 ANTI-VERMIN PROTECTION Protection grille to prevent small animals from entering.

6 SAND TRAP Special inlet design to prevent the entry of sand.

LETS YOU KNOW THE STATUS OF THE

FLEET OF GENERATOR SETS AT ALL TIMES

VIA MOBILE PHONE OR INTERNET. IN

THIS WAY, EQUIPMENT OPERATION, FUEL

LEVELS, THE NEED FOR REFUELLING

AND THE GENERAL CONDITION OF THE

EQUIPMENT IS CONTROLLED WITHOUT

HAVING TO TRAVEL TO REMOTE PLACES.

FLEET MANAGER

IN REMOTE PLACES

DESIGNEDTO OPERATE

1 2 3 OUTPUTS 48VDCAuxiliary 230AC

CEM7VIntegrated Management System.

SOUND ATTENUATED CANOPYHigh density rockwool.

7 LIFTING POINTS4 lifting points removables.

HIMOINSA has extensive experience in the telecommunications sector having supplied thousands of generator sets on the international market to well-known Telecom companies. A market that is constantly evolving and in which, according to recent

studies, the figure of 10,000 million mobile devices will be achieved in 2017. Estimates show that in 2020, 90% of the world population will have a mobile phone, which means an increase in the creation of mobile phone base stations worldwide. The development of new

sites requires secure energy.

We grow with you

In addition to the traditional geographic locations where HIMOINSA already operates with hundreds of telecommunications

companies, such as the Dominican Republic, Indonesia, South Africa, China, Spain, Morocco, new commercial agreements are now in place to supply generator sets for telecommunications projects in Kuwait, Algeria, Iraq, Maldives, Myanmar,

Omar, Palestine, Qatar, Tunisia ... The relentless race for growth in this sector drives our Power Solutions Engineering Division to constantly advance the development

of new equipment.

OUR EXPERIENCE DRIVES US

GENERATING ENERGY FOR THE

WORLDWIDE TELECOMMUNICATIONS NETWORK

HIMOINSA already operates with hundreds of telecommunications companies all around the world.

TECHNICAL DATAHYBRID POWER SOLUTIONS

HPS 1500 DCV HPS 3000 DCV

FEATURES

Engin