hexion: helping you make it in today’s world.€¦ · fittings for ovens and dishwashers,...

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Selector Poster Bakelite molding compounds offer dimensional stability, high surface hardness and strength, very low flammability, minimal cold flow, superb electrical features and high temperature stability. They can be used in highly diverse fields of application from household appliances to automobiles and so much in between. Helping You Shape a Better Product We offer a broad range of molding compounds, including epoxies, phenolics, melamine-phenolics and unsaturated polyesters. Our range of materials, technologies and processing knowledge is unmatched in the industry. Bakelite ® Thermoset Molding Compounds For further information material on Bakelite molding compounds for a wide range of applications, please contact us. The most important Products Properties Facts At a Glance: Hexion: Helping you make it in today’s world. Our global team produces the best in specialty chemicals and performance materials and provides the technical expertise to customize them to your exact needs. The result? Specific solutions, not generic products, leading to thousands of breakthroughs that improve bottom lines and enhance lives. Reach our Global Customer Service network at: U.S., Canada and Latin America +1 888 443 9466 / +1 614 986 2497 E-mail: [email protected] Europe, Middle East, Africa and India +800 836 43581 /+39 0331 355 349 E-mail: [email protected] China and Other Asia Pacific Countries +86 2 1386 04835 E-mail: [email protected] Please refer to the literature code HXN-559 when contacting us. World Headquarters 180 East Broad Street Columbus, OH 43215-3799 © 2017 Hexion Inc. All rights reserved. ® and ™ denote trademarks owned or licensed by Hexion Inc. HXN-559 03/17 The information provided herein was believed by Hexion Inc. (“Hexion”) to be accurate at the time of preparation or prepared from sources believed to be reliable, but it is the responsibility of the user to investigate and understand other pertinent sources of information, to comply with all laws and procedures applicable to the safe handling and use of the product and to determine the suitability of the product for its intended use. All products supplied by Hexion are subject to Hexion’s terms and conditions of sale. HEXION MAKES NO WARRANTY, EXPRESS OR IMPLIED, CONCERNING THE PRODUCT OR THE MERCHANTABILITY OR FITNESS THEREOF FOR ANY PURPOSE OR CONCERNING THE ACCURACY OF ANY INFORMATION PROVIDED BY HEXION, except that the product shall conform to Hexion’s specifications. Nothing contained herein constitutes an offer for the sale of any product.

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Page 1: Hexion: Helping you make it in today’s world.€¦ · Fittings for ovens and dishwashers, tableware / cutlery handles, cookware fittings. Bakelite PF 2560 1.59 0.7 0.4 50 9,000

Selector Poster

Bakelite molding compounds offer

dimensional stability, high surface

hardness and strength, very low

flammability, minimal cold flow,

superb electrical features and high

temperature stability. They can

be used in highly diverse fields

of application from household

appliances to automobiles and

so much in between.

Helping You Shape a Better Product

We offer a broad range of molding compounds, including epoxies, phenolics, melamine-phenolics and unsaturated polyesters. Our range of materials, technologies and processing knowledge is unmatched in the industry.

Bakelite®

Thermoset Molding Compounds

For further information material on

Bakelite molding compounds for

a wide range of applications,

please contact us.

The most

important

Products

Properties

Facts

At a Glance:

Hexion: Helping you make it in today’s world.Our global team produces the best in specialty chemicals and performance materials and provides the technical expertise to customize them to your exact needs. The result? Specific solutions, not generic products, leading to thousands of breakthroughs that improve bottom lines and enhance lives.

Reach our Global Customer Service network at:

U.S., Canada and Latin America+1 888 443 9466 / +1 614 986 2497E-mail: [email protected]

Europe, Middle East, Africa and India+800 836 43581 / +39 0331 355 349E-mail: [email protected]

China and Other Asia Pacific Countries+86 2 1386 04835E-mail: [email protected]

Please refer to the literature code HXN-559 when contacting us.

World Headquarters180 East Broad StreetColumbus, OH 43215-3799

© 2017 Hexion Inc. All rights reserved.® and ™ denote trademarks owned or licensed by Hexion Inc. HXN-559 03/17

The information provided herein was believed by Hexion Inc. (“Hexion”) to be accurate at the time of preparation or prepared from sources believed to be reliable, but it is the responsibility of the user to investigate and understand other pertinent sources of information, to comply with all laws and procedures applicable to the safe handling and use of the product and to determine the suitability of the product for its intended use. All products supplied by Hexion are subject to Hexion’s terms and conditions of sale. HEXION MAKES NO WARRANTY, EXPRESS OR IMPLIED, CONCERNING THE PRODUCT OR THE MERCHANTABILITY OR FITNESS THEREOF FOR ANY PURPOSE OR CONCERNING THE ACCURACY OF ANY INFORMATION PROVIDED BY HEXION, except that the product shall conform to Hexion’s specifications. Nothing contained herein constitutes an offer for the sale of any product.

Page 2: Hexion: Helping you make it in today’s world.€¦ · Fittings for ovens and dishwashers, tableware / cutlery handles, cookware fittings. Bakelite PF 2560 1.59 0.7 0.4 50 9,000

Properties Density* (23 °C)

Moulding shrinkage* (Injection Moulding, longitudinal)

Post shrinkage* (Injection Molding, 168 h / 110 °C)

Tensile strength* (5 mm / min) 1)

Tensile modulus* (1 mm / min) 1)

Compression strength (test spec. flat tested)

Flexural strength (2 mm / min)

Flexural modulus

Charpy impact strength* (23 °C)

Charpy notched impact strength* (23 °C)

Ball indentation hardness (H 961/30)

Temp. of defl. under load HDT-A (1.8 MPa) / HDT-C* (8.0 MPa)

Maximum application temp. < 50 h 2)

Maximum application temp. < 20,000 h 2)

Surface resistivity* 3)

Volume resistivity* 3)

Electric strength* (1 mm thickness) 4)

Proof tracking index* (Test liquid A)

Flammability UL 94* (tested thickness) 5)

Water absorption (24 h / 23 °C)

Additional characteristics

Product description Application areas

Unit g / cm3 % % MPa MPa MPa MPa MPa kJ / m2 kJ / m2 MPa °C °C °C Ω Ω x cm kV / mm PTI Step, mm %

StandardISO ▲ / IEC ■ / ASTM / UL

1183 ▲ 2577* 2577 ▲ 527 - 1/2 ▲ 527 - 1/2 ▲ 604 ▲ 178 ▲ 178 ▲ 179 - 1/2 eU ▲ 179 - 1/2 eA ▲ 2039/P1 ▲ 75-2 ▲ 60216-P1 ■ 60216-P1 ■ 60093 ■ 60093 ■ 60243-P1 ■ 60112 ■ UL 94 62 ▲

Test Specimen Dimensionin mm

> 10 x > 10 x 4 170 x 10 x 4 170 x 10 x 4 170 x 10 x 4 170 x 10 x 4 10 x 10 x 4 80 x 10 x 4 80 x 10 x 4 80 x 10 x 4 80 x 10 x 4 V-Notch, r = 0.25

50 x 50 x 4 80 x 10 x 4 80 x 10 x 4 80 x 10 x 4 35 x 35 x 1 35 x 35 x 1 > 60 x >60 x 1 > 15 x > 15 x 4 125 x 13 x 0.2, 0.4, 0.6, 0.75, 0.8, 1.6, 3.2

60 x 60 x 1

Grade / Type

Bakelite EP 8412 1.85 - 0.05 55 13,000 170 120 15,000 8.5 3,8 400 160 / 120 220 180 1E + 12 1E + 13 30 250 94 HB / 1.5 (BK) 0.15 UL, LB, .5, D Epoxy molding compound, inorganically filled, glass fibre reinforced, heat resistant, dimensionaly stable, good electric and mechanical properties, very good chemical resistance, low viscosity, UL listed (RTI 155 °C).

Encapsulation of electric parts, e.g. electromagnet coil.

Bakelite MP 4165 1.81 0.1 0.3 60 12,500 160 110 13,500 7.5 2 290 180 / 135 190 150 1E + 11 1E + 12 30 300 - 0.3 Cu, D, HS Melamine / phenolic molding compound, inorganically filled, glass fibre reinforced, good temperature stability, high level of mechanical properties, copper adhesive, flammability UL 94 V-0 / 1.6 mm (not listed).

Commutators (fuel pumps, actuators, HVAC motors, fan motors, window lift motors, ABS, wiper motors, garden appliances, household appliances, power tools, universal motors.

Bakelite PF 31 1.42 0.8 0.5 50 7,500 250 95 7,500 7 1.5 325 180 / 125 180 140 1E + 10 1E + 11 25 125 94 V-1 / 1.5 (ALL)

1.2 UL, Typ Phenolic molding compound, mainly organically filled, standard molding compound for normal stress, UL listed molding compound 1.5 mm / V-1 (ALL), 3.0 mm / V-0 (ALL), standardized molding compound.

Moldings of all kinds from screw caps to large castings, electrical installation material, pan handles, operating elements, toaster parts and pistons for braking power energizers, carbon brush holders, lamp housings, decor items, ashtrays.

Bakelite PF 51 1.41 - 0,5 - - 225 85 7,500 6.5 2.7 300 180 / 115 160 130 1E + 10 1E + 11 10 125 - 2.0 Z, Typ, P Phenolic molding compound, organically filled, reinforced with cotton fibres, increased notched impact strength, standardized molding compound.

Contact support power switch, switch covers magnetic switches, pulleys, tension / deflection pulleys, covers, handwheels.

Bakelite PF 1110 2.06 0.15 0.03 150 29,500 325 260 27,000 15.5 4.5 - >250 / 190 - - 1E + 11 1E + 12 27 225 94V-0 / 0.8 0.1 - Phenolic molding compound, inorganically filled, glass fibre reinforced, high heat resistance, very low coefficient of thermal expansion, highest resistance to pressure, high dimensional stability.

Motor vehicle engine attachments, insulating flanges, brake pistons, sensors, grinding disc centers, bearing parts, impellers, pulleys and pump parts.

Bakelite PF 1141 1.51 0.5 0.3 53 8,000 200 90 8,000 6 1.9 350 180 / 135 250 150 1E + 10 1E + 11 5 - - 0.3 A, HT, M Phenolic molding compound, inorganically / organically filled, glass fibre reinforced, increased heat resistance, hot steam and hot water resistant (Not suitable for use of higher voltage).

Fittings for ovens and dishwashers, cookware fittings.

Bakelite PF 2137 1.42 0.9 0.45 - - 235 100 7,500 7.5 1.5 350 170 / 125 240 145 1E + 10 1E + 11 27 125 - 1.0 A, M Phenolic molding compound, inorganically / organically filled, increased heat resistance, minimal distorsion, dish washer proof.

Iron heat shields, fittings for ovens, dishwashers and toilet seats.

Bakelite PF 2400 1.47 0.75 0.45 55 7,500 250 95 8,000 7 1.4 340 170 / 125 230 145 1E + 10 1E + 11 25 125 94 V-0 / 1.5 (ALL)

1.0 A, M, UL Phenolic molding compound, inorganically / organically filled, average heat resistance, increased dimensional stability, dish washer proof, UL listed molding compound 1.5 mm / V-0 (ALL).

MCB-housings, cookware fittings, meter covers and bases, knobs / handles.

Bakelite PF 2535 1.5 0.75 0.5 55 8,500 225 90 8,500 6.5 1.7 295 180 / 115 230 150 1E + 11 1E + 12 - - - 0.6 A, M Phenolic molding compound, inorganically / organically filled, average heat resistance, steam resistant, dish washer proof, high surface quality.

Fittings for ovens and dishwashers, tableware / cutlery handles, cookware fittings.

Bakelite PF 2560 1.59 0.7 0.4 50 9,000 225 90 9,000 6 1.6 350 180 / 120 230 150 1E + 10 1E + 11 5 125 94 V-1 / 1.5 (ALL)

0.3 A, EL, UL Phenolic molding compound, inorganically / organically filled, average heat resistance, high surface quality, lower water absorption than PF 31, minimal distortion, UL listed molding compound 1.5 mm / V-1 (ALL), 3.0 mm / V-0 (ALL).

Housings for domestic appliances, oven strips.

Bakelite PF 2736 1.56 0.6 0.5 50 10,000 225 95 9,000 7 1.4 325 190 / 130 200 150 1E + 11 1E + 12 20 175 94 V-0 / 0.46 (BK, Suffix H)

1.0 .5, D, UL Phenolic molding compound, inorganically / organically filled, increased tracking resistance, UL listed molding compound 0.46 mm / V-0 (BK, Suffix H), 0.81 mm / V-0 (NC, GN, BK), 1.5 mm / V-0 (ALL).

Bobbins, relays, circuit prot. switches MCB housings, pump parts, sealing flanges, insulating caps, electrical switch gears and lamp holders.

Bakelite PF 2774 1.72 0.3 0.18 65 10,000 225 115 11,000 9 2.4 400 205 / 150 220 150 1E + 11 1E + 12 27 175 94 V-0 / 1.5 (ALL)

0.3 M, .5, D, UL Phenolic molding compound, inorganically filled, glass fibre reinforced, increased dimensional stability, average heat resistance, improved electrical properties, UL listed molding compound 1.5 mm / V-0 (ALL).

Contactors, pump parts, insulating flanges, automotive engine attachment, braking power energizers, bearing brackets and lamp holders.

Bakelite PF 2874 1.57 0.5 0.25 65 10,500 225 125 10,500 9 2 350 200 / 150 230 170 1E + 11 1E + 12 26 175 94 V-0 / 0.75 (BK)

0.55 D, .5, UL, HS Phenolic molding compound, inorganically filled, glass fibre reinforced, increased temperature stability, low water absorption, good dimensional stability, UL listed molding compound 0.75 mm / V-0 (BK).

Insulating flanges, automotive engine parts, steering housings, end plates for electrical motors, carbon brush holders, clamp boards bobbins, cross bars, terminal boards, switches / regulator knobs, pulleys, impellers, pump parts.

Bakelite PF 4136 1.8 - - 70 13,500 175 135 15,000 9.5 3.5 300 210 / 165 220 170 1E + 11 1E + 12 33 225 - 0.1 .5, .9, HT, D, LB, ES, P

Phenolic molding compound, inorganically filled, glass fibre reinforced, ammonia and acetic acid free, electrically high grade, high temperature stability, low shrinkage, high mechanical strength, UL listed molding comound 0.84 mm / V-0 (BK).

Commutators (fuel pumps, actuators, HVAC motors, fan motors, window lift motors, ABS, wiper motors, garden appliances, household appliances, power tools, universal motors, bobbins.

Bakelite PF 6501 1.6 0.2 0.1 85 15,000 285 180 12,500 12 3.5 400 230 / 170 - - 1E + 10 1E + 11 30 - - 0.25 D Phenolic molding compound, inorganically filled, glass fibre reinforced, high dimensional stability at raised temperature good media resistance, heat-resistant UL listed molding compound 1.5 mm / V-0 (ALL).

Thermally and dynamically highly stressed parts in automotive field, pulleys.

Bakelite PF 6507 1.58 0.15 0.15 85 11,000 180 140 10,000 15 3.5 250 230 / 170 220 165 1E + 11 1E + 12 25 150 - 0.3 E, D, HT, HS Phenolic molding compound, inorganically filled, glass fibre reinforced, elastomer modified, galvanizable, heat resistant, good media resistance, high dimensional stability at raised temperature, high mechanical strength.

Cooling pumps, solenoid switch covers magnetic switches, mechanically and thermally highly stressed parts in automotive construction, electrical motor end shields, housing parts, pulleys, tension return pulleys, cog wheels, impellers, bearing parts.

Bakelite PF 6510 1.71 0.15 0.05 100 16,500 260 200 15,500 15 4 - 235 / 175 - - 1E + 11 1E + 12 25 - - 0.2 - Phenolic molding compound, inorganically filled, glass fibre reinforced, high dimensional stability at raised temperature, good media resistance, heat-resistance.

Thermally and mechanically highly stressed parts in automotive field, insulating flanges.

Bakelite PF 6680 1.7 0.25 0.05 115 20,000 275 180 13,500 15 3.5 450 230 / 170 - - 1E + 11 1E + 12 - - - 0.1 - Phenolic molding compound, filled with glass fibre and glass beads, low abrasion, good chemical resistance. Thermally and mechanically parts in automotive field. Piston elements, guidance elements.

Bakelite PF 6771 1.7 0.2 0.05 115 17,000 265 215 16,000 17.5 4.5 - 230 / 170 - - 1E + 11 1E + 12 34 - 94 V-0 / 1.5 (BK) 0.2 - Phenolic molding compound, inorganically filled, glass fibre reinforced, high dimensional stability at raised temperature, good media resistance, heat-resistance.

Thermally and mechanically highly stressed parts in automotive field, insulating flanges.

Bakelite PF 7595 1.58 0.2 0.1 45 12,000 130 80 12,000 3.5 - 450 220 / 175 200 150 - - - - - 0.1 - Phenolic molding compound, inorganically / organically filled, modified with graphite, good heat conductivity, good sliding properties, conductive in electrical properties.

Bearers for grinding disc centers, gas meter parts, pump parts, sliding / guiding elements, glide bearing parts.

Bakelite PF 8052 1.5 0.4 0.1 55 8,500 165 85 8,500 6.5 2,2 275 210 / 150 280 - 1E6 1E7 - - - 0.2 - Phenolic molding compound, glass fibre reinforced and inorganically filled. Excellent heat resistance with respect to surface finish and mechanical properties.

Pan handles, heat resistant up to 285 °C, baking oven rollers.

Bakelite UP 804 2 - - - - 165 105 15,000 7 4 425 > 250 / 205 210 170 1E + 12 1E + 13 27,5 600 94 V-0 / 1.4 (BK), 94 V-0 / 1.5 (BN, GY)

0.4 A, UL, D, LB, Typ Polyester molding compound, inorganically filled, glass fibre reinforced, styrene free, high dimensional stability, very slight post shrinkage, good mechanical properties, non flammable, very good electrical properties, high temperature stability, UL listed 1.4 mm / V-0 (BK, 1.5 mm / V-0 (BN, GY), 1.5 mm / V-1 (WT), 3.0 mm / V-0 (BK, BN, BY), standardized molding compound.

Explosion proof switches, safety switch ousings, telecommunications h technology, electric motor clamp boards, wiring devices, housing parts, toaster panels, waffle iron covers, iron heat shield, oven strips, oven knobs and regulator knobs, neon tubes end parts and bases.

Bakelite UP 3415 2 0.3 0.01 45 10,000 160 105 13,000 8.5 4.5 325 > 250 / 200 210 180 1E + 12 1E + 13 30 600 94 V-0 / 0.75 (ALL)

0.3 D, LB, UL, HS Polyester molding compound, inorganically filled, glass fibre reinforced, styrene free, very high dimensional stability, non flammable, high mechanical properties, UL listed

Safety switche housings and electrotechnical parts, e.g. energie control housings, clamp boards, bobbins, neon tubes end parts and bases etc.

Bakelite UP 3420 2 0.3 0 55 12,000 155 110 13,000 9.5 4.5 300 > 250 / 200 205 185 1E + 12 1E + 13 30 600 94 V-0 / 0.75 (ALL)

0.4 HS, LB, UL, D Polyester molding compound, inorganically filled, glass fibre reinforced, styrene free, good dimensional stability, high mechanical strength, non flammable, UL listed molding compound 0.75 mm / V-0 (ALL).

Electrotechnical parts, e.g. ceramic exchanges, thermally and mechanically stressed housing parts, arc chambers, bobbins.

Bakelite UP 3620 2 0.75 0.25 50 8,500 180 85 8,000 7.5 1.8 250 130 / 75 190 130 1E + 11 1E + 12 30 600 94 V-0 / 1.5 (ALL)

0.6 A, UL Polyester molding compound, mainly organically filled, styrene free, processing shrinkage as for phenolic molding compounds, non flammable, high surface quality, UL listed molding compound 1.5 mm / V-0 (ALL).

Lamp housings, neon tubes end parts and bases, switch gears, watt hour meters housings and base plates.

Bakelite UP 3720 1.72 0.7 0.15 45 9,000 150 90 8,000 9 2.2 250 140 / 75 190 140 1E + 11 1E + 12 32,5 600 94 V-1 / 0.80 (ALL

0.8 UL, D, LB Polyester molding compound, mainly organically filled, styrene free, very slight post shrinkage, very good electrical properties, very good sliding friction properties, dimensionally stable, UL listed molding compound 0.8 / V-1 (ALL), 1.5 mm / V-0 (ALL).

Bearings, guide rails, cross bars, micro switches, regulator switch cylinders.

Keripol RW 1411 2.1 - - - - - 80 16,500 5 2 - 230 / 190 - - 1E + 12 1E + 13 30 600 94 V-0 / 1.5 (ALL)

0.3 T, A, D, UL Polyester molding compound, inorganically filled, glass fibre reinforced, styrene free, tracking resistance 600 V, good heat resistance, high viscosity flow characteristics.

H4 lampholders.

Bakelite PG 002 2.10 - - - - - 100 14,500 7.5 6.5 - 250 / 190 - - 1E + 13 1E + 14 22 600 - 0.2 HT, D Polyester molding compound, inorganically filled, glass fibre reinforced, styrene free, high temperature resistance.

Lampholder (temperature class T 230).

Additional Characteristics .5 Improved electrical properties

.7 Allowed for contact with food

.9 Ammonia free

A High surface quality

Cu Copper adhesive

D Low shrinkage / good dimensional stability

E Elastified

EL For electrostatic coating Explanations

ES Acetic acid free

G Galvanize

HS High mechanical strength

HT Resistant to high Temperatures

L Conductive

LB High arc resistance

M Dishwasher proof

P Preperation of test spec. only in comp. mold. proc.

T Low coefficient of friction

Typ Standardized molding compound

UL UL listed molding compound

UV Non fade

V Yellowing resistance

Z Special presentation cylindrical pellets

■ Mechanical and electrical properties (Climate 23 °C ± 2 °C / 50% ± 10% r.h. acc. to ISO 291).

■ Process: P = Compression molding S = Injection molding, indicate the process for which relevant molding compound is adjusted.

■ Preparation of test specimen of thermosetting molding compounds: Compression to ISO 295, Injection to ISO 10724.

1 ) Elongation 0.05 % to 0.25 %

2 ) Empirically established figures for parts, which have to withstand these temperatures repeatedly for several hours on a long term basis (i.e. in years of use), following an IEC publication 60216-P1.

3 ) Following IEC 60093, 60250

4 ) Short term, electrode layout PØ 25 mm / PØ 25 mm in transformer oil equivalent to IEC 60296.

5 ) UL94 colour designation: ALL = all colours BG = beige BK = black BN = brown BL = blue GN = green, GY = grey NC = natural OR = orange RD = red WT = white YL = yellow

* Elements marked with a star are listed in the CAMPUS® database and are based on the obliging introduced guidelines of the norm comitee of plastics.

Bakelite® Molding Compounds

Explanations

World Headquarters180 East Broad Street Columbus, OH 43215-3799

© 2015 Hexion Inc. All rights reserved. ® and ™ denote trademarks owned or licensed by Hexion Inc. HXN-559 05/15

The information provided herein was believed by Hexion Inc. (“Hexion”) to be accurate at the time of preparation or prepared from sources believed to be reliable, but it is the responsibility of the user to investigate and understand other pertinent sources of information, to comply with all laws and procedures applicable to the safe handling and use of the product and to determine the suitability of the product for its intended use. All products supplied by Hexion are subject to Hexion’s terms and conditions of sale. HEXION MAKES NO WARRANTY, EXPRESS OR IMPLIED, CONCERNING THE PRODUCT OR THE MERCHANTABILITY OR FITNESS THEREOF FOR ANY PURPOSE OR CONCERNING THE ACCURACY OF ANY INFORMATION PROVIDED BY HEXION, except that the product shall conform to Hexion’s specifications. Nothing contained herein constitutes an offer for the sale of any product.