from armecharmech.in/allnewbrochure2.pdfbar mills wire rod mills the armech advantage ......

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THE QUALITY MACHINE BUILDERSARMECHHOT ROLLING MILLS F

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Bar Mills Wire Rod Mills The Armech Advantage

COMPLETE SOLUTIONSENGINEERING - DESIGN - EQUIPMENT

Upto 360,000 tpa with slit rolling

Continuos mills in H-V configuration.

Shiftable stands, Housingless or Pre-stressed

An innovative solution, of 2 stands in H – V configuration, cantilevered type with Tungsten Carbide Rings, for mills that roll 8 & 10 mm at high speeds and in large quantities.

Upto 240 000 tpa, speeds of upto 75 m / sec.

From 2 stand Mini Blocks to 10 stands. Due to low reductions and small ring sizes, ideally suited for close tolerance rolling and stainless and special steels.

Complete with Laying Head, primary and controlled cooling lines.

Coil Forming and Handling lines upto 1200 kg.

We specialize in improving existing Bar and Rod Mills, to increase production and efficiency.

‘State of the art’ technology and a strong emphasis on quality and engineering results in mills that are highly efficient and deliver close product tolerances.

An innovative team that thrives on challenges.

LAYING HEAD, 65 m/sec,SUPER SMELTERS LTD, INDIA

6 STAND, H-V MILL, 500 mmRAK STEEL LLC , UAE

RAKE TYPE COOLING BED, 72 X 8 m,RATHI SUPER STEEL LTD, INDIA

www.armech.in


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We are a Hot Rolling Mill manufacturing company working mainly in the area of Bar and Wire Rod Mills.

We manufacture medium sized, Wire Rod Mills, upto 300,000 tpa and Bar Mills upto 400,000 tpa capacity. These mills o�er state of the art technology, run e�ciently with minimum downtimes, thus o�er lower cost of production and deliver close tolerances on the rolled products.

For Bar Mills we use slit rolling for higher capacity mills. We have developed an innovative solution for high speed rolling of reinforced bars ( TMT in India ) which is ideal for mills that produce 8 mm in large quantities and at high speeds.

In case or Wire Rod Mills our Blocks operate upto 80 m / sec. Low – medium reductions and small ring sizes make it particularly suited for close tolerance rolling and for special and stainless steels. We can o�er from 2 stand mini blocks to 10 stand blocks and Coil forming and handling Lines upto 1200 kg.

Upgrading existing Bar and Wire Rod mills, to increase production and improve e�ciency and product quality, is our specialisation.

We also manufacture special purpose, custom built equipment for mills. For Structural Mills, we manufacture auxiliary equipment like Hot Saws and Cooling Beds and for Flat Product Mills equipment like Vertical Edgers and Down Coilers.

We stand out from our competitors because of our attention to quality and an equally strong emphasis on delivering well engineered equipment. Also because we are able to adapt the best technologies being used internation-ally, for such mills, to Indian conditions and price levels.

Our biggest asset is our innovative team of engineers who thrive on new challenges and are obsessive about quality. Our mills and equipment are reasonably priced and we o�er excellent value for money and for the price we charge, perhaps, no one can o�er a better product.

About Us

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Long Products:Bar & Rod Mills

Housingless and Prestressed type stands, in Horizontal – Vertical con�guration. Mechanisation equipment for 3 Hi Stands - Tilting Tables, Pneumatic Drop Guides, Bar Shifters and Twisters. Shears-four crank type

Roughing and Intermediate Mills

HOUSINGLESS STANDS, 320 mm,GLOBAL SMELTERS LTD. INDIA

- Horizontal – Vertical Stands, Housingless and Prestressed types - Cantilevered Type Stands with TC rings - Wire Rod Blocks - Oil Lubrication Systems for Blocks - Overhauling of used Wire Rod Blocks Loopers

Finishing Mills

SHEAR, 710 mm, AFTER INTERMEDIATE MILL,RAK STEEL LLC, UAE

- Flying Shears - Twin channel, High Speed bar delivery systems - Cooling beds – Rake type - Bar Handling Systems - Hot Saws

Bar & Rod Handling Lines

RAKE TYPE COOLING BED, 72 X 8 m,RATHI SUPER STEEL LTD, INDIA

- Primary Cooling Lines - Coilers – Laying Heads & Garret type - Controlled Cooling Lines - Coil Forming and Handling lines upto 1200 kg, consisting of Forming Tubs, - Compactors, Upenders & Capstans

Coil Forming & Handling Lines

LAYING HEAD, 60 m / sec.,TISCO, VIETNAM


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- Vertical Edging Stands - Cooling Beds - Hot Saws

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yStructural & Flat Product Mills

Structural Mills

Plate Mills - Slab Extractors and Pushers - Vertical Edging Stands - Side Guides - Cooling Beds - Drum Shears

Flat Product Mills

HOT SAW, 1200 mm, 90 mm sq,P T PERKASA INDOBAJA , INDONESIA

DOWN COILER, 1.8 m wide, 15 t,SHAH ALLOYS LTD, INDIA

Hot Strip Mills - Auxiliary equipment for Steckel Mills - Down Coilers


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- Equipment for Blast Furnaces like - Tuyere Stock Assemblies - Slag and Steel Ladle Cars

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yIron & Steel Making

Iron Making

Steel Melting - Equipment for Electric Arc Furnace, Ladle Furnaces, VD/VOD Stations

Steel Melting and Casting

SLAG LADLE CAR, 16 m (3),BHILAI STEEL PLANT, INDIA

MOULD JACKETS FOR BLOOM CASTER,VISL, INDIA

Steel Casting - Mould Jacket Assemblies for Bloom and Billet casters - Caster segments - Auto Gas Cutting Stations for Continuous Casting Machines

2009

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Major Orders

2011

2011

2011

2011

2011

2010

2010

2010

2010

2010

2009

2009

2008/2009

Ankit Metals & Power Ltd. Kolkata

Global Smelters Ltd. Kanpur

Global Smelters Ltd. Kanpur

Super Smelters Ltd. Durgapur

Concast India Ltd., Kolkata

Jai Balaji Steels Ltd., Durgapur

GECO Steels, Syria

Shri Gopal Concrete Ltd.,Durgapur

Global Smelters Ltd., Kanpur

Super Smelters Ltd., Durgapur

Jindal Steel Limited, Hissar


Global Smelters, Kanpur

( under execution )

( under execution )

( under execution )

( under execution )

( under execution )

( thru Apollo International Ltd )

Complete Wire Rod Mill for stainless Steels, Continuos, H – V mill, with 8 stand Block.1200 kg Coil.

Description of Work Done

2 stand, 500 mm, H – V Mill, before existing continuos mill, to roll stainless steels upto 80 mm sq.

2 stand Pre �nishing Block, size 250 mm, suitable for stainless steels, speeds upto 15 m /sec

2 stand Pre �nishing Block, size 240 mm, located before the 6 std. block, suitable for carbon steels at speeds upto 25 m /sec.

6 stand Wire Rod Block, 175 mm, complete with Coil Forming, Compacting and handling Line for 300 kg. coils.

8 std., High Speed Wire Rod Block for special steels. Speeds upto 70 m / sec. Con�guration - 2 x 215 mm + 6 x 175 mm. Complete with Laying Head, Primary Cooling Line, Controlled Cooling Conveyor, Compactor and Coil handling Line for 1200 kg. coils.

Spares, substituting for original European manufacturer, for an existing Bar Mill.

Twin Channel, Bar Delivery System, 66 m.

2 std. Mini Block for Stainless Steel, TC ring size : 280 mm, suitable for rolling upto 20 mm dia. speeds upto 15 m / sec., works as a Pre �nishing block and also a Finishing Block for the Garret Line.

Flying Shear after Roughing Mill, 900 mm, suitable for 65 mm sq.

Mould jackets for Bloom Caster

Upgradation of 4 std. Block to 6 stands and speeds to 60 m / sec. Addition of another line for Coil Compaction and Handling to handle 780 kg coil.

Garret Coiler Line for Stainless Steel bars in coil form from 14 to 32 mm dia., 1200 kg coil.The complete line consists of 2 nos. Garret Coiler with Pinch Rolls, followed by Swivelling Elevator, Quenching tank, Unloader and then a Slat type Conveyor, forced cooling station, Coil Transfer Device, Upender and Capstan.

Year Client

2002

-200


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2003 - 2008

2008

2007/08

Zion Steels Ltd., Rourkela

Global Smelters Ltd, Kanpur

Modernisation of existing mill to roll stainless and special steels by addition of 4 stds. of 400 mm in H V con�guration and 2 vertical stds. of 320 mm.


Wire Rod Mill for Stainless Steels - 4 std., Pre Finishing Mill before Wire Rod Block (Housingless and shiftable type stands ) with 4 crank type, Flying Shears after Roughing and intermediate mills & interstand Vertical Loopers. Laying Head, 65 m / sec. and Complete Coil Forming and Handling Line for 1200 kg coils.

Hot Saws, 2 nos., 1500 Dia. for Alloy Steel Bars and Rounds upto 160 mm.

Continuous Finishing Mill, consisting of 8 nos. pre stressed type stands. Twin Channel, Bar Delivery System, 72 m,speed 20 m / sec.

Horizontal - Vertical Stands for a continuos Bar Mill of 400,000 tpa capacity, including Flying Shears and other equipment.

8 std., High Speed Wire Rod Block for special steels. Speeds upto 70 m / sec. Con�guration - 2 x 215 mm + 6 x 175 mm. Complete with Laying Head, Primary Cooling Line, Controlled Cooling Conveyor, Compactor and Coil handling Line for 1200 kg. coils.

Down Coiler for narrow strips of Stainless Steels, 315 mm wide.

Slab Extractor, three prong type, for slabs 8.5 x 1.8 m, weighing 15 t.

4 Std, Wire Rod Block, with Laying Head and a Coil Forming & Handling line for 600 kg coils.

Twin Channel, Bar Delivery System, 75 m, max. speed 15 m / sec.

Auto Gas Cutting Machine for 2 Strand CCM, size 160 mm sq.

Year Client

Modern Steels Ltd., Mandi Gobindgarh

Shree Bajrang Metalics & Power Ltd , Raipur

RAK Steel L.L.C., Ras al Khaimah, UAE

Sun�ag Iron & Steel Co.Ltd , Nagpur

Shah Alloys Ltd, Ahmedabad


Binju Saria Metal Box Co. Ltd, Hyderabad

G.A. Danieli India Ltd., Kolkatta

Amba Steel Ltd, Muza�arnagar

Shah Alloys Ltd, Ahmedabad

Empire Bar Mills Co. Ltd.,

2007

2007

2006/07

2006

2005

2004/05

2004

2004

2003

2003

2002

Gear Boxes for Steckel Coilers for a 1800 mm wide Hot Strip Mill.

Gear Boxes cum Pinion Stands for a continuous Medium Structural Mill.Bangkok , Thailand

1992

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2001

2001

2000

2000

1999

1999

1999

1998

1997

1996

1995

1995

1994

1993

1992

1992

Himal Iron & Steel Pvt. Ltd., Parwanipur, Nepal

Shah Alloys Ltd., Ahmedabad

Rathi Super Steel Ltd., Ghaziabad

Star Wire ( India ) Ltd., Ballabgarh

P T Perkasa Indobaja , Indonesia


Himal Iron & Steel Pvt. Ltd., Parwanipur, Nepal

Thai Nguyen Iron & Steel Company, Vietnam


Coil Forming and Handling equipment for 100,000 tpa Bar cum Wire Rod Mill.

Down Coiler for Hot Strip Mill, 1800 mm wide, 15 t coil weight , max Speed – 8 m/sec.

Rake Type Cooling Bed , 72 x 8 m, and a Twin Channel, High Speed Bar Delivery System for a Bar Mill working up to 22 m/sec.

Hot Saw , 1500 mm Blade dia., for Tool and Valve Steels up to 125 mm sq.

Hot Saw, 1200 mm Blade diameter, Carbon and Low Alloy Steels, up to 90 mm sq.

Vertical Edging Stand for 1800 mm wide Plate Mill.

Mechanization Equipment for a 3 Hi Roughing Stand of a Bar Mill - Tilting Tables and Pneumatic Drop Guides.

6 Stand Wire Rod Block, Laying Head & Coil Forming and Handling Area for 400 kg coils.

Slab Extractors and Side Guides for a 1800 mm wide Plate Mill

Mechanization Equipment for a 3 Hi, Roughing Stand of a Bar Mill - Tilting Table and Pneumatic Drop Guides. Hot Saw for cutting 80 mm sq. and 24 m long Cooling Bed.

Year Client

Vertical Edging Stand and Hot Saws (3 nos.) , for a light Structural Mill.


Sun�ag Iron & Steel Co. Ltd., Bhandara

Sharda Ispat Ltd., Nagpur

Cimmco Birla Ltd., N Delhi

Remi Metals (Gujarat) Ltd., Bharuch



Multisteel Industries Pvt. Ltd., Sri Lanka

Material Handling Equipment for a SAW Pipe Plant of Man Industries, Indore.

Finishing line for a Seamless Pipe Plant - Conveyors, Roller Tables and Hot Saws, 2 nos.

Slag Ladle Cars for Bhilai & Rourkela Steel Plants, 5 nos.

Tuyere Stock Assemblies and other Blast Furnace Equipment for TATA Steel. Jamshedpur

Complete Merchant Mill for Reinforced Bars andLight Structurals, 40 000 tpa


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- Starting from 2 stand Mini Blocks we manufacture upto 10 stand Wire Rod Blocks working at a max. speed of 75 m / sec. - Delta / V type, state of the art design. - Ideally suited for Stainless and Special Steels with 18 % average reduction. - Low to medium reduction enables superior size control, pro�le and tolerances. This is aided by a small roll size, since it ensures low ‘spread’. - Ring size 175 - 155 mm for �nishing stds. and 215 - 195 mm for pre �nishing stds. - All key parts are manufactured on CNC machines, and all gears, manufactured to the highest accuracy levels, are imported from Germany. - Identical Roll units on both sides, enables operators to keep a min. stock of spare roll units. These roll units are the most expensive spares of a Wire Rod Block. - Identical bevel gears in all stands, again, ensures ease of spares. - Heavy duty design with low pass height. Ensures greater stability and negligible vibration levels at high speeds.

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Wire Rod Blocks THE ONE STOP SOLUTION FOR WIRE ROD MILLS

Features & Highlights of our Design

- Complete with, Primary Cooling Line followed by a Laying Head and Controlled Cooling system. - Coil Forming and Handling Lines upto coil wt. of 1200 kg.

Wire Rod Cooling & Laying, Coil Forming & Handling Line

- Suitable for Mills upto 15 t / hr., who want to roll 5.5 mm. - Can also be used to roll 8 mm re bars (TMT) thru TC rolls of size 240 mm when speeds and quantities of 8 mm are high, usually from about 17 – 28 m / sec. Can also be an Individually driven arrangement in H – V or H – H con�guration. - Can be used as a Pre Finishing Block before a regular Block with Tungsten Carbide rolls, in three sizes : 215 / 240 / 280 mm. - Can be used in Garret Coiler lines for �nishing upto 25mm rounds thru TC rolls. - Ideally suited for a wide range of steels, carbon, special & stainless, due to low – medium reduction of 18 %. - Can be supplied in reductions of 16 & 20 % as well, lower for stainless and special steels and higher for mild and medium carbon steels.Min

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Applications


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AN INNOVATIVE SOLUTION FOR SMALLER MILLS WHO WANT TO ROLL 5.5 mm WIRE RODS AND FOR BIGGER MILLS WHO ROLL 8 mm BARS (TMT) AT HIGH SPEEDS

- Standard Roll size for 5.5 mm : 175 - 155 mm. - Input size required to roll 5.5 mm – 6.5 to 7.0 mm. - Speed range : 5 – 15 m / sec. for Pre Finishing Blocks and Garret Coiler Lines, of 215 / 240 / 280 mm. - 25 – 80 m / sec. for Finishing Blocks of 175 mm.

Speci�cations

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- Low to medium reduction enables superior size control, i.e. pro�le and tolerances. This is aided by a small �nishing roll size, since it ensures low ‘spread’. - Compact design, with motor placed just like it is for conventional stands. - All key parts and gears are manufactured on precision CNC machines to extremely high accuracy levels. - Identical Roll units for Horizontal and Vertical stands, enables operators to keep a min. stock of spare roll units. - Heavy duty design with low pass height. Ensures greater stability and negligible vibration levels at high speeds.

Features & Highlights of our design


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Armech Engineers (P) Ltd.

C - 10, Sector - 63, NOIDA - 201 301, INDIA

Tel: +91 (120) 240 3771 /72 /73

Fax: +91 (120) 433 1422

Email: [email protected]

[email protected]

Contact Person: Mr. Ajay Singh (+91) 98110 22487

from armecharmech.in/allnewbrochure2.pdfbar mills wire rod mills the armech advantage ......

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