flashfold tm bottom-up curtain - rite-hite

Manual Part #: 39500147 Publication: AMEN00395 2020-07-06

This Manual Covers Serial No. 42994 and Units Shipped to Date, Refer to FLSFLDB for Units Prior to 3-13-2008.

PRINTED IN U.S.A. Publication No. FLSFLDGemail: [email protected] September 2015

FLASHFOLDTM

Bottom-Up Curtain

This manual to remain with the unit:Date Installed:____________________

This Manual Covers Serial No. 42994 and Units Shipped to Date, Refer to FLSFLDB for Units Prior to 3-13-2008.

PRINTED IN U.S.A. Publication No. FLSFLDGemail: [email protected] September 2015

FLASHFOLDTM

Bottom-Up Curtain

This manual to remain with the unit:Date Installed:____________________

2 Publication: AMEN00395 2020-07-06

CHAPTER 1SAFETY WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

INSTALLATION INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . .4

CHAPTER 2GUIDE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

HEADER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

DRIVE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

CHAPTER 3CURTAIN INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . .10

COVER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

CHAPTER 4LIMIT SWITCH INSTALLATION . . . . . . . . . . . . . . . . . . . . . . .12

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

MAINTENANCE PROCEDURES . . . . . . . . . . . . . . . . . . . . . .13

CHAPTER 5ELECTRICAL DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . .14

CHAPTER 6EXPLODED VIEWS & PARTS LIST . . . . . . . . . . . . . . . . . . .16

CHAPTER 7ARCHITECTURAL DRAWING . . . . . . . . . . . . . . . . . . . . . . . .19

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .back page

NOTICE TO END USEROur mission is to “Improve Industrial Safety, Securityand Productivity Worldwide Through Quality andInnovation.”

Thank you for purchasing the FLASHFOLD™ barrier unitby RITE-HITE® MACHINE GUARDING. TheFLASHFOLD is intended to provide isolation toemployees from flying debris and flash protection inwelding areas or machine guarding areas. This curtain isintended to open from the bottom and close or separategoing up to provide safety and access to work areas.

The FLASHFOLD, which is supplied with a motorassembly, frame, curtain and offers an optional interlockswitch, curtain guides and a control box. The informationcontained in this manual will allow you to operate andmaintain the door in a manner which will insure maximumlife and trouble free operation.

When ordering parts through Aftermarket or Warrantydepartment, always include your model serial or SO# tobe sure that you receive the correct parts. The SO# andserial # for your product is located on a label on the sideof the control box. The actual parts used on your doormay be different than shown in this manual due to specialengineering or product improvement.

Your local representative provides a PlannedMaintenance Program (P.M.P.) which can be fitted to yourspecific operation. Call your local representative or RITE-HITE MACHINE GUARDING at 1-563-587-4401 or tollfree at 1-800-553-5560. If any procedures for theinstallation, operation or maintenance of the FLASHFOLDsystem have been left out of this manual or are notcomplete, contact Technical Support at 1-563-589-2722.

2 PUB. NO. FLSFLDG SEPTEMBER 2015

FLASHFOLD™ MODEL FLSFLD

PRODUCT INTRODUCTION

Fork and scissors liftHydro level

10’ [3048] Step ladderCordless Drill (3/8” or 1/2”) [10 or 13]

25’ [7620] Tape measureWire strippers and Side cutters

6’ [1829] Carpenters levelUtility knife

Allen Wrench SetRetaining Ring Pliers

(2) 15/16” [24] open end wrenchesHammer

Multi-MeterPhillips Screwdriver

Hammer Drill and Cordless Drill (3/8” [10] or 1/2” [13])#2 Square Driver, and Phillips Bit For Drill

Plumb Bob and Chalkline13mm Socket

Extension Cord18” [457] Clamps (2)

Straps For Lifting Header (optional)3/8” [10], 1/2” [13], 5/8” [16] masonry and drill bit for thru bolting

7/16” & 9/16” [11 & 14] open end and/or socket wrench11/16” x 12” [17 x 305] drill bit for thru bolting

5/16” [8] Hex Driver Bit For DrillStraight screwdriver (small 1/8” [3] spade)

Hardware for mounting, shimming and anchoring to the floor arenot provided.

INSTALLATION TOOLS REQUIRED

Minimal space requirementsSmooth, fast opening operation.Automatic, ergonomically correct, allows hands free operation.Heavy-Duty, U.V. protected curtain fabric protects operator from intense light and flying debris.

SPECIAL FEATURES

Publication: AMEN00395 2020-07-06 3 PUB. NO. FLSFLDG SEPTEMBER 2015 3


CHAPTER 1 - SAFETY WARNINGS

LOCKOUT/TAGOUT PROCEDURESThe Occupational Safety and Health Administrationrequires that, in addition to posting safety warnings andbarricading the work area, the power supply has beenlocked in the OFF position or disconnected. It is manda-tory that an approved lockout device is utilized. An exam-ple of a lockout device is illustrated. The proper lockoutprocedure requires that the person responsible for therepairs is the only person who has the ability to removethe lockout device.

In addition to the lockout device, it is also a requirementto tag the power control in a manner that will clearly notethat repairs are under way and state who is responsiblefor the lockout condition. Tagout devices have to be con-structed and printed so that exposure to weather condi-tions or wet and damp locations will not cause the tag todeteriorate or become unreadable.

RITE-HITE Corporation does not recommend any particu-lar lockout device, but recommends the utilization of anOSHA approved device (refer toOSHA regulation 1910.147).RITE-HITE Corporation alsorecommends the review andimplementation of an entiresafety program for the Controlof Hazardous Energy(Lockout/Tagout). These regula-tions are available throughOSHA publication 3120.

SAFETY IDENTIFICATION

NOTE:A Note is used to inform you of importantinstallation, operation or maintenance information.

Danger indicates the presence of a hazard that willcause severe personal injury, death.

DANGER!

Warning indicates the presence of a hazard that cancause severe personal injury, death.

WARNING!

Caution indicates the presence of a hazard that will orcan cause minor personal injury, death.

CAUTION!

Notice communicates installation, operation, ormaintenance information that is safety related but nothazard related and may cause equipment or property

damage.

NOTICE

GENERAL SAFETY NOTICES

When working with electrical or electronic controls, make surethat the power source has been locked out and tagged according

to OSHA regulations and approved local electrical codes.

DANGER!

Damage or debris may fall into electrical components causingfailure or severe equipment damage, when drilling holes in the

box.DO NOT turn control box upside down or go too deeply into the

box.

NOTICE

Make sure to barricade the door opening on both sides to preventunauthorized use until the door has been completely installed.

WARNING!

In freezer and cooler applications where a conduit passes from awarm to cold temperature zone, the conduit must be plugged with

epoxy. This will help prevent condensation from forming in theconduit. For more information, see Section 300-7a of the National

Electric Code.

NOTICE

Do not drill holes on top of control box to run conduit, as dustparticles and moisture may cause damage to electrical

components. The safest location is at the bottom. Failure to do sowill void warranty.

NOTICE

A qualified electrician should install the wiring in accordance withlocal and national electrical codes.

Use lockout and tagout procedures to avoid injury.

DANGER!

To reduce risk of injury or death, an earth ground connectionMUST BE made to the green/yellow control box ground

terminal. If metal conduit is used as the ground connector, anN.E.C. approved ground bushing and green/yellow wire MUST

BE properly attached to the conduit for connection to theground terminal.

DANGER!

4 Publication: AMEN00395 2020-07-064 PUB. NO. FLSFLDG SEPTEMBER 2015

NOTE: The FLASHFOLD can be installed as a free standing unit or mounted to a wall or a machine structure in a machining, welding type of environment:

1. Which workstation will I be working at and which side ofthe workstation is the unit to be located?

2. Check that floor is in sound condition, does not havecracks or flaws and is there anything buried in the floorwhere the anchors go?

3. Does the installation allow for clearance for robotic,machining, welding or other types of operation?

4. Does the installation meet all applicable robotic,machining, welding or other workstation safetyrequirements such as is contained in the following:

a. OSHA Instruction CPL 2-1.24 (Mechanical Power Presses)

b. UL Standard for Safety UL 325 (Door, Drapery, Gate,Louver and Window Operators and Systems)

c. ANSI RIA R 15.06-1986 (Industrial Robots and RobotSystems-Safety Requirements)

5. Are any special work permits required?

6. Are there any overhead obstructions?

7. Is a qualified electrician ready to bring in the power andwire up the controls?

8. Can electrical power to the workstation be shut off withoutinterfering with other plant operations?

9. Can material handling equipment (forklifts) be detouredduring installation.

10. How will the work area be barricaded?

11. Does the customer wish to be present to observe?

12. Check floor across the width using a long level.

NOTE: The floor must be level so that the header and curtain container will be level and the header guides will be plumb.

13. Based on the floor or wall mounting brackets provided,anchor as follows.

Concrete Floor: Anchors, minimum 3/8” x 2 3/4” [10x70] long.

2”x4” [51x102] Wood Wall Minimum : 3/8” x 1 1/2” [10x38]Lag screws.

Steel Wall 7ga Minimum:Weld, 3/8” [10] Tap/Drill, 1/2” [13] Thru Bolt or 1/4”-14 [6]Self Tap/Drill


CHAPTER 2 - INSTALLATION INSTRUCTIONS

Crate Containing the following1 Header

2/4 Container Covers1 Curtain Container

a/r Curtain Container Floor2 Header Guides1 Curtain1 Motor/Brake/Gearbox Assembly w/13’ of cable1 Motor Mount1 Drive Shaft Assembly1 Drive Shroud1 Control Box w/ Owner’s Manual (optional)4 Curtain Guides (optional)1 Reversing Edge (optional)1 Reversing Edge Chain (optional)1 Reversing Edge Cable (optional)1 Interrupt Switch Assembly (optional)1 Photoeye Assembly (optional)

2/4 Long Side Mounting Brackets (optional)Parts Box Containing the Following

1 Owners Manual1 Non-Drive Guide Cap4 Short Side Mounting Brackets (only if long are

not chosen) 1 Belt Idle (long)1 Drive Belt (short w/2 loops)2 Idle Belt Attachment Brackets2 Idle Belt Attachment Plates1 Limit Switch Sprocket Large w/Set Screws (2)1 Chain (#35) Limit Switch (15 3/4”)1 Limit Switch Chain Link (#35)1 3/16” x 1/4” x 4 1/2” Key1 Retaining Ring4 M8 x 1.25 x 25mm Bolts4 3/8-16 X 3/4” Bolts4 3/8” Lock Washers8 1/4” Lock Washers

20 1/4-20 x 3/4” Hex Head Bolts20 1/4” “T” Nuts30 #12-14 x 3/4” Self Tap/Drill Screws

QUANTITY DESCRIPTIONPARTS PACKAGES

Publication: AMEN00395 2020-07-06 5


NOTE: Curtain guides are rough placed at this point, and will need to be set in proper position later.

1. Floor space the size of the unit is required forinstallation

2. Remove the curtain container (A) from the crate andposition in front of the machine (B) with the bottombraces toward the weld unit, Figure 3.1.

3. Remove curtain container cover toward weld unitfacing up.

4. Remove header guides and position them next tothe curtain container. Groove w/o tabs (C) towardthe top on right side. Groove with tabs (D) towardthe bottom on left side. Non-drive side w/Interruptswitch will be 4” [102] longer.

5. Loosen the 1/4” [6] bolts and nuts (E) on thecontainer, Figure 4.1.

6. Slide the “T” nuts (F) into the groove on the headerguides and place flush (G) with the bottom of thecurtain container and tighten all bolts. In specialordered situations the curtain container may need tobe mounted some pre-determined distance of thefloor, Figures 4.2 & 4.3.

8. Locate the mounting brackets supplied in the partsbox, and assemble brackets to the header guideswith the required 1/4-20 [6] bolts and “T” nuts,Figure 4.4. Brackets may be turned 90° formounting to wall or weld unit.

Floor mount bracket for both sides of header guides(H).

Single outside floor mount bracket (I).

9. Attach the belting pressure plate (J) to the idle beltattachment bracket with the (2) 1/4-20 x 3/4” [6x19]bolts and lock washers provided, Figure 4.5.Repeat on non-drive side.

10. Install idle belt attachment bracket on the inside ofthe drive header guide flush with the bottom, usingtwo 1/4-20 x 3/4” [6x19] bolts and “T” nuts, Figure4.5.

11. Tip both header guides to stand unit up.

PUB. NO. FLSFLDG SEPTEMBER 2015 5

CHAPTER 2 - GUIDE INSTALLATION

A

Figure 3.1

B

D

C

Figure 4.3

Figure 4.1

Figure 4.2

E

F

G



CHAPTER 2 - GUIDE INSTALLATION

Figure 4.5

Figure 4.4

H I

J


HEADER GUIDE INSTALLATION1. Locate the header and position in front of the

machine. Determine drive and non-drive side,Figure 5.1.

2. Locate the drive (shorter w/2 loops) belt and fastento the drive side of the header by removing thecenter pin on the bolt, looping belt through andtightening nut.

3. Locate the idle (longer) belt (K) and route throughthe header so 2’ [610] hangs out the drive side andthe rest out the non-drive side under the idle pulley(L).

NOTE: To ease belting installation, elevate one end of the header so the belt slides downhill.

4. Set blocks (N) onto the curtain container frame sothe header can rest on them, Figure 5.2.

5. Install idle belt attachment bracket to the inside atthe top of the non-drive header guide and fasten theidle belting to the bracket. Make sure belting is tightand not twisted, Figure 6.4.

6. Optional Reversing Edge (M).

OPTIONAL INTERRUPT SWITCHPLACEMENT

NOTE: The interrupt switch is a cam style switch. It is at the top of the non-drive curtain guide.

1. Place the curtain in the up position.

2. Adjust position of switch in curtain guide until switchis aligned with the curtain, Figure 5.4.

3. Secure switch assembly.

4. Wire switch directly into the control circuit, Page 12.



CHAPTER 2 - HEADER INSTALLATIONFra

me

an

d H

ea

de

r Insta

llatio

n

Figure 5.3

Figure 5.2

Figure 5.1

Figure 5.4

N

MLK

K


DRIVE SYSTEM INSTALLATION1. Remove the drive shroud from the mounting plate.

2. Slide the drive mount plate onto the guides with the(4) 1/4-20 x 3/4” [6x19] allen head, “T” nuts. (DONOT tighten yet)

3. Fasten the drive mount plate to the top of theheader guides using the (2) 3/8-16 x 3/4” [10x19]hex head bolts and lock washers (A). Tighten the3/8” [10] bolts and then the previous 1/4” [6] bolts.

4. Install motor assembly onto the drive bracket using(4) M8-1.25 x 25mm bolts, lock washers (B) and a13mm socket, Figure 8.1. Tighten to 230 in-lb [26N-m] torque.

5. Locate pulley shaft assembly and install intogearbox with the 3/16” x 1/4” x 3 1/2” [8x6x89] keyand snap ring provided (C), Figure 8.1. Wiring,Figure 8.5.

6. Route the drive belting from the header attachmentpoint up to the idler pulley onto the backside (D) ofthe idler pulley (E), to the front side (F) of the drivepulley and over the top, Figure 8.2. Fasten with the1/4” x 1 3/4” [6x44] clevis pin (G) provided with 11/2 pre-wraps in place, Figure 8.3.

7. Non-drive header guide idler pulley / belting andpressure plate w/ 1/4-20 x 1/2” [6x13] bolts, Figure8.4.



CHAPTER 2 - DRIVE INSTALLATION

Figure 8.2

Figure 8.3

Figure 8.1

A

B

C

D

E

F

G




CHAPTER 2 - DRIVE INSTALLATIOND

rive a

nd C

urta

in In

stalla

tion

Figure 8.5

Figure 8.4


1. Locate the 4” [102] wide black painted steel strip(s)(A) and place them on the bottom of the curtaincontainer so the seams fall onto a brace, Figure10.1.

2. Raise the header approximately 3’-4’ [914-1219] offthe floor.

3. Locate and unroll the curtain with windbars pre-installed in front of the unit with the hook/loopfasteners toward the unit and the ABS pressurestrips away from the unit.

4. If the unit is equipped without a reversing edge,wrap (B) the curtain around the header and fastenwith the hook/loop fastener, Figure 10.2.

5. If the unit is equipped with a reversing edge, hook &loop fasten the curtain to each side of the header,Figure 10.5.

6. Place the bottom of the curtain into the bottom of

the curtain container and tek screw the ABS strip,and the steel strip at the bottom braces on theframe of the curtain container with the #12-14 x 3/4”[19] self tap/drill screws provided, Figure 10.3.

7. If optional curtain guides are equipped, they arefastened with 1/4-20 x 3/4” [6x19] bolts and “T” nuts(C) to all holes on curtain guide to all (4) pieces.They are installed by lifting to the top of thesideframe and slid into the groove. Leave a 1/8” [3]gap between the end of the curtain guide and thetop of the curtain container to allow for the front andrear cover installation. If overhead clearance is notavailable, the unit may need to be tipped down togain access, Figure 10.4.


CHAPTER 3 - CURTAIN INSTALLATION

Figure 10.2

Figure 10.3

Figure 10.4

Figure 10.1

A

B

C


8. Place reversing edge housing (D) on top of curtainbar and fasten evenly spaced every 12” -18” [305 -457].

Route reversing edge cable/chain (E) in the grooveon the header guides and fasten with bolt (F) onmotor plate. Chain will curl to the inside of the guideon right hand motor and opposite on left handmotor, Figure 10.5.

9. Position so the FlashFold stickers are in the upperoutside corners and the pinch point sticker is in themiddle at the top, Figure 10.6.

10. Install non-drive header guide top cap with (2) 3/8”-16 [10] hex head bolts, Figure 10.8.



CHAPTER 3 - COVER INSTALLATIONC

over a

nd

Lim

it Sw

itch

Insta

llatio

n

Figure 10.8

Figure 10.7

Figure 10.6

Figure 10.5

D

F

E


1. The limit switch is pre-mounted to the top of the motormount bracket with the small sprocket attached.

2. Locate the large sprocket, chain and connector in theparts box.

3. Slide the large sprocket onto the belt pulley shaft andusing a straight edge align with the small sprocket on thelimit switch shaft.

4. For ease of installing chain onto the sprockets allow theconnector link to fall onto the large sprocket, Figure 8.2.

5. Move unit to the near open position.

6. Loosen the two phillips screws and remove cover.

7. Adjust open limit switch cam (A) by loosening the centerscrew and turn the cam locking screw labeled #2 (B) untilyou hear the contact click, Figure 12.1.

8. To adjust the closed limit switch cam (C), move unit to thenear closed position. Pay attention to rotation of the camso when limit is adjusted, it will be on the proper side ofthe large cam. Turn the cam locking screw labeled #1 (D)until you hear the contact click, Figure 12.1.

9. The limit switches are normally closed.

10. For a Right Hand Drive unit, turn the #2 open limit switchscrew clockwise to raise the door and counter-clockwiseto lower the curtain.

11. For a Right Hand Drive unit, turn the #1 close/photoeyelimit switch screw counter-clockwise to raise the curtainand clockwise to lower the curtain.

12. For a Left Hand Drive unit, turn the #2 open limit switchscrew counter-clockwise to raise the curtain and clockwiseto lower the curtain.

13. For a Left Hand Drive unit, turn the #1 close/photoeyelimit switch screw clockwise to raise the curtain andcounter-clockwise to lower the curtain.

14. Be sure to tighten the center locking screw (E) whencomplete.

15. Contact block and wiring layout (F).

PULLEY GUARD INSTALLATION1. Install pulley guard over the pulley using (2) 1/4-20 x 3/4”

[6x19] bolts, flat washers and (2) “T” nuts, Figure 12.2.

2. Slide “T” nuts into grooves of Header Guides.

POWER UP/START UP1. Assemble components necessary to control 3 phase

power at either 230 or 460 volts.

2. If the curtain goes in the wrong direction, the phase isreversed. Immediately stop the unit, disconnect power,lock out and tag power source, and reverse motor leads.Reconnect power and check operation.



CHAPTER 4 - LIMIT SWITCH INSTALLATION

Figure 12.2

Figure 12.1

Do not connect or install any activation device untilpower up/start up process is completed.

NOTICE

BD

C

EF

A


CHAPTER 4 - TROUBLESHOOTING / MAINTENANCEFLASHFOLD™ MODEL FLSFLD

ITEM DESCRIPTION

Brake Check the following concerning the brake:a) Brake does not release, check connection in junction box.b) Curtain travels past limit switches, check brake air gap.

Curtain The curtain provides a barrier against sparks, harmful light emissions and physical contact with the machine by the operator. The curtain is manufactured of hypalon fire retardant material. Barrier bars are sewn in to add rigidity. Full width vision or weld screen is available. check the following:a) Curtain runs in the opposite direction of the button pushed. Check the motor phasing, switch two of the three lead wires with the power removed.b) Curtain remains open and does not close, check for activation device failure or activity.c) Tracks off to the side, check for plumb header guides and a level curtain container.d) Make sure unit is secured to the floor, wall or structure.

Curtain container The curtain container is the base of the unit and stores the curtain in the open position.Curtain Guides (optional) The curtain guides, manufactured from an aluminum angle and help guide the curtain in the event

of wind or negative pressure.Header guides The header guides made of extruded aluminum and are bolted to the curtain container to make up

the units frame.Interrupt Switch (Optional) The interrupt switch keeps the machine from functioning unless the curtain is in position. The

switch mounts in the bottom of the curtain guide and is activated by the curtain when it comes into the closed position.

Limit Switch Check the following concerning the limit switches:a) Curtain does not stop at limit switch, check for loose connections and is limit switch hold down bolt tight.b) Check for continuity when the limit is activated.

Motor The motor assembly includes the motor, gearbox, and brake. The motor assembly lowers the curtain before the machine cycle begins and raises the curtain back up when the machine cycle is complete. Check the following concerning the motor:Motor will not run, check for loose connections at motor junction box.

Photoeyes Check the following concerning the optional photoeyes:a) Make sure nothing is blocking the path of the photoeyes.b) Check photoeye alignment

Standard Operating Conditions Operate the curtain under normal conditions. Observe the curtain opening to make sure that it opens fully and does not open so far that it comes out of the curtain guides. Observe the closing action to make sure that the curtain operates smoothly, and fully closes without excessive curtain ripple near the bottom.

RITE-HITE MACHINE GUARDING PLANNED MAINTENANCEModel FLSFLD - FLASHFOLD™

CUSTOMER:RHC# SERIAL# DATE:

Periodic Cycle Check:Planned Maintenance

Activation DevicesChain

Curtain

Electrical ConnectionsFrame and Hardware

Interrupt Switch (optional)

Labels and InstructionsLimit Switch

BeltingCurtain BasketReversing Edge (optional)

Recommended P.M. Intervals(Time Shown In Months)

1

•

•

Inspect and Perform the Following (See Manual)

Check for proper operation.The break-in period is 30 days or 50,000 cycles.Tension must be maintained.Operate to verify proper operation. Clean with warmnon abrasive soapy water. Check for damage orwear and repair any tears.Perform visual inspection and tighten.Perform visual inspection and tighten. Blow dustand dirt from the frame assembly.Verify switch shuts off the proper machinecomponents when activated.Replace if missing.Make sure barrier curtain stops at the proper openand closed positions. Inspect chain and sprocketsfor wear, and lubricate.Check for wear, proper operation and tension.Vacuum curtain basket as needed.Check reversing edge function.

4••

••

•

•

•

•

8

•

•

12••

•

••

•

••

•••

18

•

24••

•

•

•

•

•••

30

•

36••

•

••

•

••

•••


CHAPTER 5 - FIELD WIRING DIAGRAMFLASHFOLD™ MODEL FLSFLD

OPE

N L

.S.

OPT

ION

AL IN

PUTS

FO

R E

XTER

NAL

OPE

N/C

LOSE

/STO

P IN

PUTS

FR

OM

CU

STO

MER

SU

PPLI

ED P

USH

BUTT

ON

S O

R P

LC O

UTP

UTS

.

EXTE

RN

AL

CLO

SE IN

PUT

EXTE

RN

AL

STO

P IN

PUT

ACSTP

PB2

LS2

EXTE

RN

ALO

PEN

INPU

T

SET

TO L

IGH

T O

PER

ATE

NC

PB1

AC CO

MBU

AC PE1

ACBRO

GBK

AC LS1

WH

T

RED

NC

CLO

SE L

.S.

LOW

VO

LTAG

E TE

RM

INAL

S

(LES

S TH

AN 3

0 VO

LTS)

AC LS2

OR

G

GR

N

SHO

WN

WIT

H G

UAR

D O

PEN

OPT

ION

AL IN

TER

LOC

K

SWIT

CH

WIR

ING

NC

NO

NC

END

USE

R'S

SAFE

TY

STO

P

CIR

CU

IT

RED

CLE

AR

GR

EEN

OR

AN

GE

3433

BLU

E

21 2212

13 F

EET

OF

22 A

.W.G

.

6 C

ON

DU

CTO

R C

ABLE

BLAC

K11

REV

ERSI

NG

PH

OTO

EYE

#1

** N

OTE

: EN

D U

SER

MU

ST

PRO

VID

E D

ISC

ON

NEC

T AN

D

BRAN

CH

CIR

CU

IT P

RO

TEC

TIO

N.

NO

TE: R

EVER

SE W

IRES

IN

TER

MIN

ALS

U &

V T

O C

HAN

GE

MO

TOR

RO

TATI

ON

BRK1

MTR

1

(GR

EATE

R T

HAN

100

VO

LTS)

HIG

H V

OLT

AGE

TER

MIN

ALS

B2BK

#5

BK#3

B1BK

#4

BK#1

BK#2

GN

UPE

INC

OM

ING

PO

WER

3�

PE

L1 L2 L3PE

SET

TO L

IGH

T O

PER

ATE

BU

PE1

PE2

BRR

EVER

SIN

G P

HO

TO E

YE #

2

OPE

N L

.S.

NO

3 4BL

K

BLU

NO

CLO

SE L

.S.

1 2BR

N

YEL

OGBK

CO

M

AC

ADD

ITIO

NAL

TER

MIN

ALS

PRO

VID

ED F

OR

LIM

IT

SWIT

CH

FEE

DBA

CK

NO

TE:

REM

OVE

FAC

TOR

Y

INST

ALLE

D J

UM

PER

BET

WEE

N

PE1

AND

PE2

TO

INST

ALL

SEC

ON

D P

HO

TOEY

E

NO

TE:

REM

OVE

FAC

TOR

Y

INST

ALLE

D J

UM

PER

BET

WEE

N

STP

AND

AC

TO

EN

ABLE

EXTE

RN

AL S

TOP

V W

1 3 2 4

BU BR BK

GN

/YE

CU

2

SN4

CU

1

SN3

REV

ERSI

NG

ED

GE

CU

2

SN4

CU

1

SN3

1 3 2 4

PED

RAI

N/BR

AID

BK#6

TRIM

FO

IL S

HEA

TH

NO

T U

SED

ON

MO

DE

L 13

90SE

E 52

41M

453

FOR

DET

AILS


CHAPTER 5 - ELECTRICAL WIRING DIAGRAMFLASHFOLD™ MODEL FLSFLD

PA

RT

#

MO

DE

L N

UM

BE

R

C

AP

PR

OV

ED

BY

CR

REV SHEET DWGNO

DE

SC

RIP

TIO

NQ

TY

PA

RT

NO

.IT

EM

PA

RT

S L

IST

/ M

AT

ER

IAL

NE

XT

AS

SE

MB

LY

RE

V

RE

VIS

ION

HIS

TO

RY

DE

SC

RIP

TIO

NE

CN

DA

TE

AP

PR

OV

ED

BY

DA

TE

DW

G N

O

0.0

05

0.1

25

0

0.0

30

0.0

20

0.0

10

0.1

25

0.1

00

0.0

60

0.0

40

80

+/-

1 D

EG

AN

GL

ES

FIN

ISH

-4

0

155

1.2

5

0.2

5

0.1

25

40

80

15

1.2

5

5

0.2

5

INIT

IAL

EC

N

RE

F

DR

AW

N B

Y

CH

EC

KE

D B

Y

SC

AL

E

SIZ

E

MM

-DD

-YY

DA

TE

DA

TE

TIT

LE

DO

NO

T S

CA

LE

DR

AW

ING

+ / -

INC

H T

OL

ER

AN

CE

S

OV

ER

UP

TO

SH

EE

T

RE

V

R

DA

TE

IS

SU

ED

RIT

E-H

ITE

DO

OR

S IN

C.

52

10

E0

30

RIT

E-H

ITE

DO

OR

S I

NC

.

9"=

1'

B

MA

CH

INE

GU

AR

DIN

GW

IRIN

G D

IAG

RA

M

1340

/50/

60

17

46..

..

LIP

9/2

0/2

007

55

37

11

/2/2

00

7

2007

AA

DD

PO

WE

R S

UP

PL

Y F

OR

PIL

Z O

PT

ION

616

89/1

/20

10

LIP

BIR

RE

LA

Y F

OR

13

90

696

71

2/1

1/2

01

4T

AH

Ele

ctric

al D

raw

ing

s


CHAPTER 6 - CONTROL BOX LAYOUTFLASHFOLD™ MODEL FLSFLD

5210E031 Rev. C10/04/2011Control Box Layout

ITEM QTY DESCRIPTION PART NUMBER1 1 Control Box Assembly 1746....2 1 Circuit Breaker, Overload, 1.6-5A 166600083 1 Contactor, Interlock, MCS 170000104 2 Contactor 24VAC, 16 AMP, 50/60Hz, 1NO 170000205 2 Contactor Auxiliary, 2NO 170000216 2 Contact, 3 Across N.O. 172000127 1 Contact, 3 Across N.C. 172000138 1 Controller, Vital 1, Jokab 175000119 1 Controller, Pnoz, Pilz 17500012

10 2 Fuse, .5AMP, 60)V, Time Delay(>= 380V) 5100000111 1/2 Fuse 1AMP, 250V, Time Delay 5100000212 1 Fuse Holder, 2 Pole, 600V, 30A 5100000313 1/2 Fuse Holder, 1 Pole,300V,12A 5100000414 2 Fuse, 1AMP, 600V, CC, Time Delay (< =240V) 5100002315 1 Power Supply, Din, 24VDC,18W 6570000616 1 Relay SPDT 12VAC 10A (Rev Edge only) 6645000217 1/2 Relay DPDT 24VAC 5A (Stand, Rev Edge or Photoeye option) 6645000318 1 Relay SPDT 24VAC 10A (photoeye option) 6645000419 1 Resistor, 200 Ohm, 10 Watt (Rev Edge only) 6655001720 2/3 Relay Socket 2 Pole (Standard, Rev Edge or Photoeye option) 7035000121 1 Relay Socket 1 Pole (Photoeye or Rev Edge option) 7035000222 1 Switch, Push button, Red 22.5MM 7270000623 1 Switch, Push button, Green 22.5MM 7270008524 1 Switch, Push button, Yellow 22.5MM 7270008625 4 Terminal, End, Stop, Screwless 7310002426 23/25/29 Terminal, PH, Cage, 20A, 3 Hole (2 - Photoeye option or 4-Rev Edge) 7310008527 3 Terminal, PH, Cage, 20A, 3 Hole, Bar 7310008628 4 Terminal, PH, Cage, 20A, Jump, 2P 7310008129 2 Terminal, PH, Cage, 20A, 3 Hole, Gnd 7310008730 1 Transformer 100VA 208/230/460V 24/115V 7355002931 1 Transformer 100VA 380/415/575V 24/115V 73550030

3

2

29

5

151

6

23

22

7

3130246

2519

27

24

23

25

4

25

131112 14 29

26 981311 17 20 16 18 21

27

28

10



CHAPTER 6 - SERVICE PARTSS

ervic

e P

arts

41

12

12

12

12

3

8

7 48

16

1

2

33

4

38

17

18

15

51

5 6

2721

2562

47 19

23

53 63 46

20

34 35 36

22

1929

169 10

1317

44

18

3

8

4142

28

32 11

59

46

45

26

24

14

30

31

60

61

43


CHAPTER 6 - SERVICE PARTS LISTFLASHFOLD™ MODEL FLSFLD

ITEM QTY DESCRIPTION PART #1 1 Belt, Curtain 1261....2 1 Belt, Drive 1262....3 4 Curtain Guide 1465....4 1 Container, Curtain Ass’y 1721....

(Includes Covers, Floor & HDW)5 1 Container, Curtain Weldment 1722....6 a/r Cover,Side,Curtain Container,FLSFLD 1873....7 1 Curtain Assembly 2853....8 2 Guide, Header, FLSFLD 5145....9 1 Header Ass’y (w/wo rev edge) 5218....

10 1 Header Weldment 5219....11 1 Drive Assembly 5543....12 a/r Curtain Barrier Bar 6450....13 a/r Strip, Curtain Container, FLSFLD 7172....14 1 Reversing Edge 7273....15 1 Reversing Edge Cable Carrier 14500371

Chain Female Bracket16 4 Mounting Bracket Short Side 1450072817 0/2/4 Mounting Bracket Long Side 1450072918 2 Bracket, Idle Belt Attachment 1450073419 1 Bracket Ass’y Drive Mount, FLSFLD 1450100020 1 Cable, Ass’y, Motor, FLSFLD 1565032021 1.427’ Chain Drive #35 1660001922 1 Reversing Edge Cable Carrier Chain 1660002223 1 Cover, Rotary Limit Switch, Defender 17900181

(=> 7/23/2015)24 1 Flange, GRBX, Nord, SZ50 45750007

(=> 7/23/2015)25 1 Gearbox, Worm, Sz 50 5125001426 1 Reversing Edge Housing 5293000527 1 Kit, FLSFLD, Interrupt Switch 5370036228 1 Kit, FLSFLD, Drive Pulley 5370036529 a/r Kit, Photoeye 5370036630 1 Kit, FLSFLD, SW, Rot, 2 Pos, 50:1 5370094531 1 Kit, FLSFLD, Drive Mount 5370094732 1 Kit, FLSFLD, Drv Pulley, SZ50 53700948

(=> 7/23/2015)

33 1 Chain Connector Link #35 5440000834 1 Motor 208/230/460V 5525016935 1 Motor 575V 5525017036 1 Motor 400V 5525017137 1 Nut, Hex, #10-24, znc 5560000638 a/r Nut, T, 1/4-20 5561001739 4 Nut, Hex, Nylock, 5/16-18, Z5 5562001040 1 Nut, Hex, Nylock, 3/8-16, Z5 5563000541 2 Plate Belt Attachment 6500036742 1 Header Guide, Non-Drive Top Cap 6500036843 1 Plate, Flange, Gearbox, FLSFLD 6500086044 3 Idle Pulley Assembly 6575004045 1 Rectifier, Bridge, 230/460V 6627000946 1 Rectifier, Bridge, 575V 6627001247 1 Retaining Ring 6702001648 10 Screw, Self Tap/Drill, #12-14 x 3/4” 6785000449 1 Screw, RHMS, Phillips, #10-24 x 2, znc 6785003150 4 Screw, 1/4-20 x 1/2” 6786000251 16 Screw, 1/4-20 x 3/4” 6786000352 4 Screw, FHMS, Allen, 1/4-20 x 1, GR5 6786003153 2 Screw, Set, 1/4-20 x 1/4“ 6786003854 4 Screw, HHMS, 5/16-18 x 1 3/4, GR5, znc 6787000855 2 Screw, HHMS, 3/8-16 x 1, GR5, znc 6788000256 2 Screw, 3/8-16 x 3/4” 6788000857 1 Screw, FHMS, Allen, 3/8-16 x 3.25, blk 6788012358 2 Screw, BHMS, SCKT, M5-.8x6,B10.9 67930019

(Shroud) (=> 7/23/2015)59 a/r Seal, Rubber, Bottom 6835000160 1 Shroud Drive Pulley Guard (< 7/23/2015) 6920009061 1 Shroud, FLSFLD, Guide, Drive 69200159

(=> 7/23/2015)62 1 Sprocket Driven (on limit shaft) 7080001263 1 Sprocket Drive (on drive shaft) 7080001364 4 Washer, Flat, 1/4”, znc 7411000165 8 Washer, Lock, 1/4”, znc 7411000466 2 Washer, Lock, 3/8”, znc 74130002


CHAPTER 6 - ARCHITECTURAL DRAWINGFLASHFOLD™ MODEL FLSFLD

Arc

hite

ctu

ral D

raw

ings


LIMITED WARRANTYRITE-HITE Company, LLC and its affiliates (collectively “RITE-HITE”) warrants that the FlashFold unit sold to the Owner will be freeof defects in design, materials and workmanship (ordinary wear and tear excepted) for the periods set forth below (“LimitedWarranty”).

One (1) Year on all mechanical and electrical parts.

One (1) Year labor, based on approved travel and labor repair times.

REMEDIESParts. RITE-HITE’s obligations under this Limited Warranty is limited to repairing or replacing, at RITE-HITE’s option, any partwhich is determined by RITE-HITE to be defective during the applicable warranty period. Such repair or replacement shall be RITE-HITE’s sole obligation and the Owner’s exclusive remedy under this Limited Warranty.

Labor. RITE-HITE will provide warranty service without charge for labor in the first year of the warranty period. Thereafter, a chargewill apply to any repair or replacement under this Limited Warranty.

CLAIMS. Claims under this Limited Warranty must be made (i) within 30 (thirty) days after discovery and (ii) prior to expiration ofthe applicable warranty period. Claims shall be made in writing or by contacting the representative from whom the Product waspurchased directly. Owner must allow RITE-HITE or its agent, a reasonable opportunity to inspect any Product claimed to bedefective and shall, at RITE-HITE’s option, either (x) grant RITE-HITE or its agent access to Owner’s premises for the purpose ofrepairing or replacing the Product or (y) return of the Product to the RITE-HITE, f.o.b. RITE-HITE’s factory.

NOT WARRANTED. RITE-HITE does not warrant against and is not responsible for wear items such as fuses, batteries, bulbs,vision and seals. No implied warranty shall be deemed to cover, damages that result directly or indirectly from: (i) the unauthorizedmodification or repair of the Product, (ii) damage due to misuse, neglect, accident, failure to provide necessary maintenance, ornormal wear and tear of the Product, (iii) failure to follow RITE-HITE’s instructions for installation, failure to operate the Productwithin the Product’s rated capacities and/or specified design parameters, or failure to properly maintain the Product, (iv) use of theProduct in a manner that is inconsistent with RITE-HITE’s guidelines or local building codes, (v) movement, settling, distortion, orcollapse of the ground, or of improvements to which the Products are affixed, (vi) fire, flood, earthquake, elements of nature or actsof God, riots, civil disorder, war, or any other cause beyond the reasonable control of RITE-HITE, (vii) improper handling, storage,abuse, or neglect of the Product by Owner or by any third party.

DISCLAIMERS. THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER REPRESENTATIONS ANDWARRANTIES, EXPRESS OR IMPLIED, AND RITE-HITE EXPRESSLY DISCLAIMS AND EXCLUDES ANY IMPLIEDWARRANTIES OF MERCHANTABILITY OR FITNESS FOR PURPOSE. RITE-HITE SHALL NOT BE SUBJECT TO ANY OTHEROBLIGATIONS OR LIABILITIES, WHETHER ARISING OUT OF BREACH OF CONTRACT, WARRANTY, TORT (INCLUDINGNEGLIGENCE AND STRICT LIABILITY) OR OTHER THEORIES OF LAW, WITH RESPECT TO THE PRODUCTS SOLD ORSERVICES RENDERED BY RITE-HITE, OR ANY UNDERTAKINGS, ACTS, OR OMISSIONS RELATING THERETO.

LIMITATION OF LIABILITY. IN NO EVENT SHALL RITE-HITE BE RESPONSIBLE FOR, OR LIABLE TO ANYONE FOR, SPECIAL,INDIRECT, COLLATERAL, PUNITIVE, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, EVEN IF RITE-HITE HAS BEENADVISED OF THE POSSIBILITY OF SUCH DAMAGES. Such excluded damages include, but are not limited to, personal injury,damage to property, loss of goodwill, loss of profits, loss of use, cost of cover with any substitute product, interruption of business,or other similar indirect financial loss. Rite-Hite 2.1.14

RITE-HITE DOORS, INC. is covered by one or more of the following U.S. patents, including patents applied for, pending, orissued:5,579,820, 5,638,883, 5,794,678, 5,887,385, 5,915,448, 5,944,086, 6,089,305, 6,145,571, 6,148,897, 6,192,960, 6,212,826,6,321,822, 6,325,195, 6,330,763, 6,360,487, 6,481,487, 6,560,927, 6,598,648, 6,612,357, 6,615,898, 6,688,374, 6,698,490,6,837,296, 6,901,703, 6,942,000, 6,964,289, 7,034,682, 7,045,764, 7,111,661, 7,114,753, 7,151,450, 7,578,097, 7,699,089,7,748,431, 7,757,437, 8,037,921, 8,167,020, 8,113,265.

RITE-HITE®, RITE-HITE® DOORS, RITE-HITE® MACHINE GUARDING, DEFENDER™, FLASHFOLD™, VERTIGUARD™,SLIDEAIR™, ROLLSHILED™, ROLLTOP™, ROBOGUARD™ and XTEN™ are trademarks of RITE-HITE®.

RITE-HITE MACHINE GUARDING4343 Chavenelle Drive

P.O. Box 1200Dubuque, Iowa 52002-2654

Toll Free Sales: 800-553-5560Sales: 563-589-4401

Sales Fax: 563-589-2776Service: 563-589-2722

Service Fax: 563-589-2737Representatives in All Major Citieswww.ritehite.com/machineguard

www.ritehite.com


RITE-HITE MACHINE GUARDING WARRANTYFLASHFOLD™ MODEL FLSFLD

LIMITED WARRANTYRITE-HITE Company, LLC and its affiliates (collectively “RITE-HITE”) warrants that the FlashFold unit sold to the Owner will be freeof defects in design, materials and workmanship (ordinary wear and tear excepted) for the periods set forth below (“LimitedWarranty”).

One (1) Year on all mechanical and electrical parts.

One (1) Year labor, based on approved travel and labor repair times.

REMEDIESParts. RITE-HITE’s obligations under this Limited Warranty is limited to repairing or replacing, at RITE-HITE’s option, any partwhich is determined by RITE-HITE to be defective during the applicable warranty period. Such repair or replacement shall be RITE-HITE’s sole obligation and the Owner’s exclusive remedy under this Limited Warranty.

Labor. RITE-HITE will provide warranty service without charge for labor in the first year of the warranty period. Thereafter, a chargewill apply to any repair or replacement under this Limited Warranty.

CLAIMS. Claims under this Limited Warranty must be made (i) within 30 (thirty) days after discovery and (ii) prior to expiration ofthe applicable warranty period. Claims shall be made in writing or by contacting the representative from whom the Product waspurchased directly. Owner must allow RITE-HITE or its agent, a reasonable opportunity to inspect any Product claimed to bedefective and shall, at RITE-HITE’s option, either (x) grant RITE-HITE or its agent access to Owner’s premises for the purpose ofrepairing or replacing the Product or (y) return of the Product to the RITE-HITE, f.o.b. RITE-HITE’s factory.

NOT WARRANTED. RITE-HITE does not warrant against and is not responsible for wear items such as fuses, batteries, bulbs,vision and seals. No implied warranty shall be deemed to cover, damages that result directly or indirectly from: (i) the unauthorizedmodification or repair of the Product, (ii) damage due to misuse, neglect, accident, failure to provide necessary maintenance, ornormal wear and tear of the Product, (iii) failure to follow RITE-HITE’s instructions for installation, failure to operate the Productwithin the Product’s rated capacities and/or specified design parameters, or failure to properly maintain the Product, (iv) use of theProduct in a manner that is inconsistent with RITE-HITE’s guidelines or local building codes, (v) movement, settling, distortion, orcollapse of the ground, or of improvements to which the Products are affixed, (vi) fire, flood, earthquake, elements of nature or actsof God, riots, civil disorder, war, or any other cause beyond the reasonable control of RITE-HITE, (vii) improper handling, storage,abuse, or neglect of the Product by Owner or by any third party.

DISCLAIMERS. THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER REPRESENTATIONS ANDWARRANTIES, EXPRESS OR IMPLIED, AND RITE-HITE EXPRESSLY DISCLAIMS AND EXCLUDES ANY IMPLIEDWARRANTIES OF MERCHANTABILITY OR FITNESS FOR PURPOSE. RITE-HITE SHALL NOT BE SUBJECT TO ANY OTHEROBLIGATIONS OR LIABILITIES, WHETHER ARISING OUT OF BREACH OF CONTRACT, WARRANTY, TORT (INCLUDINGNEGLIGENCE AND STRICT LIABILITY) OR OTHER THEORIES OF LAW, WITH RESPECT TO THE PRODUCTS SOLD ORSERVICES RENDERED BY RITE-HITE, OR ANY UNDERTAKINGS, ACTS, OR OMISSIONS RELATING THERETO.

LIMITATION OF LIABILITY. IN NO EVENT SHALL RITE-HITE BE RESPONSIBLE FOR, OR LIABLE TO ANYONE FOR, SPECIAL,INDIRECT, COLLATERAL, PUNITIVE, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, EVEN IF RITE-HITE HAS BEENADVISED OF THE POSSIBILITY OF SUCH DAMAGES. Such excluded damages include, but are not limited to, personal injury,damage to property, loss of goodwill, loss of profits, loss of use, cost of cover with any substitute product, interruption of business,or other similar indirect financial loss. Rite-Hite 2.1.14

RITE-HITE DOORS, INC. is covered by one or more of the following U.S. patents, including patents applied for, pending, orissued:5,579,820, 5,638,883, 5,794,678, 5,887,385, 5,915,448, 5,944,086, 6,089,305, 6,145,571, 6,148,897, 6,192,960, 6,212,826,6,321,822, 6,325,195, 6,330,763, 6,360,487, 6,481,487, 6,560,927, 6,598,648, 6,612,357, 6,615,898, 6,688,374, 6,698,490,6,837,296, 6,901,703, 6,942,000, 6,964,289, 7,034,682, 7,045,764, 7,111,661, 7,114,753, 7,151,450, 7,578,097, 7,699,089,7,748,431, 7,757,437, 8,037,921, 8,167,020, 8,113,265.

RITE-HITE®, RITE-HITE® DOORS, RITE-HITE® MACHINE GUARDING, DEFENDER™, FLASHFOLD™, VERTIGUARD™,SLIDEAIR™, ROLLSHILED™, ROLLTOP™, ROBOGUARD™ and XTEN™ are trademarks of RITE-HITE®.

RITE-HITE MACHINE GUARDING4343 Chavenelle Drive

P.O. Box 1200Dubuque, Iowa 52002-2654

Toll Free Sales: 800-553-5560Sales: 563-589-4401

Sales Fax: 563-589-2776Service: 563-589-2722

Service Fax: 563-589-2737Representatives in All Major Citieswww.ritehite.com/machineguard

www.ritehite.com


RITE-HITE MACHINE GUARDING WARRANTYFLASHFOLD™ MODEL FLSFLD

flashfold tm bottom-up curtain - rite-hite

Documents