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Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water and Appliance Metering Brad Campbell, Branden Ghena, and Prabal Dutta 2 nd International Workshop on Energy Neutral Sensing Systems (ENSsys 2014) November 6, 2014

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Page 1: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water and Appliance Metering

Brad Campbell, Branden Ghena, and Prabal Dutta

2nd International Workshop on Energy Neutral Sensing Systems (ENSsys 2014) – November 6, 2014

Page 2: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

The Call for “Low Power Sensors”

“BTO [Building Technologies Office] is particularly interested in innovative approaches that reduce the cost and power consumption for data collection of common building operation variables (temperature, pressure, relative humidity, etc.)…”

2

Source(s): 1.  “Building Energy Efficiency Frontiers and Incubator Technologies (BENEFIT),” DE-FOA-0001027, 2014

Page 3: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

An Energy Harvesting Architecture

The Monjolo Family –  Energy-neutral system –  Wireless communications

3

Light-level Plug-load Panel-mount

Page 4: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

The Monjolo Principle

Monjolo: Portuguese water hammer In an energy harvesting system:

The rate at which energy is harvested is proportional to the intensity of the

measured phenomenon

The energy harvester is the sensor

4

Page 5: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

Our System Design

Thermes –  Small form factor –  Thermal energy-harvesting –  Energy-neutral system –  Wireless communication

5

Page 6: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

Thermes System Architecture

6

P

P

P

Power Supply

500μF

LTC3109

VCC

NodeCore

VCC_EN

PGOOD

2.1V

OR

Page 7: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

Thermes System Architecture

7

P

P

P

Power Supply

500μF

LTC3109

VCC

NodeCore

VCC_EN

PGOOD

2.1V

OR

Page 8: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

Thermes System Architecture

8

P

P

P

Power Supply

500μF

LTC3109

VCC

NodeCore

VCC_EN

PGOOD

2.1V

OR

Page 9: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

Thermes System Architecture

9

P

P

P

Power Supply

500μF

LTC3109

VCC

NodeCore

VCC_EN

PGOOD

2.1V

OR

Page 10: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

Harvesting Front End

Peltier junctions –  Temperature differential into current –  Low efficiency

Heat rejection is critical

Multiple junctions in series for more voltage

10

P

P

P

Power Supply

500μF

LTC3109

VCC

NodeCore

VCC_EN

PGOOD

2.1V

OR

Page 11: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

Zoom into Power System

Power supply –  Auto-polarity –  Harvesting begins at 30 mV

500 uF capacitor bank –  No battery

11

Top B

ottom

P

P

P

Power Supply

500μF

LTC3109

VCC

NodeCore

VCC_EN

PGOOD

2.1V

OR

Page 12: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

Zoom into Latch Circuit

Latch sets size of “bucket” and turns the node core on and off Turns on at 3.1 V, powers down at 2.1 V

Translates to 1.3 mJ per activation

12

P

P

P

Power Supply

500μF

LTC3109

VCC

NodeCore

VCC_EN

PGOOD

2.1V

OR

Page 13: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

Transmission Rate Changes with Temperature

13

Time

Temperature Differential

Time

Radio Packet Transmission

Page 14: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

Zoom into Node Core

The classic node setup MSP430

–  TinyOS

CC2420 –  802.15.4 communications

14

P

P

P

Power Supply

500μF

LTC3109

VCC

NodeCore

VCC_EN

PGOOD

2.1V

OR

Top

Page 15: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

Our System Design

Thermes Energy-Neutral Thermal Sensing But what can you do with such a sensor?

15

Page 16: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

Shower Use Is a Contributing Factor

Consumers don’t have insight into how this energy is being spent

16

Department of Energy, “Building Energy Data Book.” 2010

American Water Works Association Research Foundation, “Residential End Uses of Water.” 1999

Page 17: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

Existing Water Meters

17

Page 18: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

Acoustic Water Meters

High powered sensing –  Lifetime limitation

18

Sprav Upstream

Page 19: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

Impeller-Based Water Meters

Impeller-based design –  Good for energy harvesting –  Difficult installation

19

Amphiro

Page 20: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

Thermal Harvesting Water Meters

Thermoelectric energy-harvesting –  Energy-neutral in some cases

Accelerometer-based sensing –  Increases energy needs

20

DoubleDip

Page 21: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

Applying Our Solution

This is an area for which we designed Thermes Trade accuracy and fine-grained detail

for continuous batteryless operation Shower sensing is actually very challenging for this system

21

Page 22: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

Thermes Implementations

Small Bracelet –  6 Peltier Junctions

(7 mm x 6 mm) –  9 Heatsinks

Large Bracelet

–  4 Peltier Junctions (15 mm x 15 mm)

–  4 Heatsinks

22

Page 23: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

Evaluation Criteria

1)  How does it work at various water temperatures?

2)  How well can it estimate start and stop times?

3)  How well does it work on a real shower?

4)  What other applications can it be used for?

23

Page 24: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

Evaluation Setup

Mini-shower Allows for configurable constant water temperature Ambient temperature remained 23° C for all tests

24

Page 25: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

Evaluation Setup

Mini-shower Allows for configurable constant water temperature Ambient temperature remained 23° C for all tests

25

Thermes

Page 26: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

Evaluation Criteria

1)  How does it work at various water temperatures?

2)  How well can it estimate start and stop times?

3)  How well does it work on a real shower?

4)  What other applications can it be used for?

26

Page 27: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

Operation at Average Shower Temperature

27

0

5

10

15

20

0 5 10 15 20 25 30

Act

ivatio

ns/

min

41

°C

(106

°F

)

Time (min)

Shower On Shower Off

Small Bracelet Large Bracelet

Page 28: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

Operation at Average Shower Temperature

28

0

5

10

15

20

0 5 10 15 20 25 30

Act

ivatio

ns/

min

41

°C

(106

°F

)

Time (min)

Shower On Shower Off

Small Bracelet Large Bracelet

Page 29: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

Operation at Average Shower Temperature

29

0

5

10

15

20

0 5 10 15 20 25 30

Act

ivatio

ns/

min

41

°C

(106

°F

)

Time (min)

Shower On Shower Off

Small Bracelet Large Bracelet

Page 30: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

Operation at Average Shower Temperature

30

0

5

10

15

20

0 5 10 15 20 25 30

Act

ivatio

ns/

min

41

°C

(106

°F

)

Time (min)

Shower On Shower Off

Small Bracelet Large Bracelet

Page 31: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

Equilibrium of the System

31

Time

Temperature of Pipe

Time

Radio Packet Transmission

Page 32: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

Equilibrium of the System

32

Time

Temperature of Pipe

Time

Radio Packet Transmission

Page 33: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

0

5

10

15

20

0 5 10 15 20 25 30

Act

ivatio

ns/

min

38

°C

(100

°F

)

Time (min)

Lower Temperature Operation Is Troublesome

33

Shower On Shower Off

Small Bracelet Large Bracelet

Page 34: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

0

5

10

15

20

0 5 10 15 20 25 30

Act

ivatio

ns/

min

38

°C

(100

°F

)

Time (min)

Lower Temperature Operation Is Troublesome

34

Shower On Shower Off

Small Bracelet Large Bracelet

Page 35: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

Evaluation Criteria

1)  How does it work at various water temperatures?

2)  How well can it estimate start and stop times?

3)  How well does it work on a real shower?

4)  What other applications can it be used for?

35

Page 36: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

Estimating Start and Stop Times

36

Small Bracelet

0

5

10

15

20

25

-1 0 1 2 3 4 5 6 7 8 9 10

Act

ivatio

ns/

min

Time (min)

Shower on Shower off

Page 37: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

Estimating Start and Stop Times

Determine likely delay before first packet based on initial packet rate

37 Small Bracelet

0

5

10

15

20

25

-1 0 1 2 3 4 5 6 7 8 9 10

Act

ivatio

ns/

min

Time (min)

Shower on Shower off

Page 38: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

Estimating Start and Stop Times

Look for change in steady state operation

38 Small Bracelet

0

5

10

15

20

25

-1 0 1 2 3 4 5 6 7 8 9 10

Act

ivatio

ns/

min

Time (min)

Shower on Shower off

Page 39: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

Estimation Example

Test Results –  3 second error on Start Time –  9 second error on Stop Time

39 Small Bracelet

0

5

10

15

20

25

-1 0 1 2 3 4 5 6 7 8 9 10

Act

ivatio

ns/

min

Time (min)

Shower on Shower off

Estimated on Estimated off

Page 40: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

Evaluation Criteria

1)  How does it work at various water temperatures?

2)  How well can it estimate start and stop times?

3)  How well does it work on a real shower?

4)  What other applications can it be used for?

40

Page 41: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

Real Showers

Shower started at time zero and continued for over ten minutes

41

0

2

4

6

8

10

12

0 1 2 3 4 5

Act

iva

tion

s/m

in

Time (min)

Small Bracelet

Page 42: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

0

2

4

6

8

10

12

0 1 2 3 4 5

Act

iva

tion

s/m

in

Time (min)

Small Bracelet

Real Showers

42

Page 43: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

0

2

4

6

8

10

12

0 1 2 3 4 5

Act

iva

tion

s/m

in

Time (min)

Small Bracelet

Real Showers

43

Page 44: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

0

2

4

6

8

10

12

0 1 2 3 4 5

Act

iva

tion

s/m

in

Time (min)

Small Bracelet

Real Showers

44

Page 45: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

Evaluation Criteria

1)  How does it work at various water temperatures?

2)  How well can it estimate start and stop times?

3)  How well does it work on a real shower?

4)  What other applications can it be used for?

45

Page 46: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

Extending the Idea

Thermes can be used anywhere a temperature differential exists

46

0

5

10

15

20

25

30

0 1 2 3 4 5 6 7 8 9 10

Act

ivatio

ns/

min

Time (min)

Toaster OvenRadiator

Page 47: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

Future Work

Better heat rejection

–  Improved mechanical design is necessary Cost of device

–  Small form factor Peltier Junctions are expensive Long-term deployment

–  What kind of data can we gain from continuous data collection?

47

Page 48: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

Conclusion

Thermes Energy-neutral thermal sensing Reductionist Sensing A new tool for ubiquitous and continuous sensing

48

Page 49: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

Questions?

Brad Campbell   [email protected]  

Branden Ghena   [email protected]  

Prabal Dutta [email protected]

Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water and Appliance Metering

http://github.com/lab11/monjolo

Page 50: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

Bonus Slides

50

Page 51: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

Wired Water Meters

51

Page 52: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

View of a Single Activation

52

0 0.5

1 1.5

2 2.5

3 3.5

-20 -10 0 10 20 30 40 50 60 70 80

Vo

ltag

e (

V)

Time (ms)

VCAPVCC

0 5

10 15 20 25 30 35

Cu

rre

nt

(mA

)Init

RadioOn

Radio TX

LED

Page 53: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

Energy Harvester Performance

Activations/min are proportional to temperature

53

0

2

4

6

8

10

12

34 35 36 37 38 39 40 41 42 43 44

Act

ivatio

ns/

min

Pipe Temperature (°C)

Page 54: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

Energy Management is a Residential Problem

Energy use in the home is an important factor of total energy use Water use is a significant portion of this problem.

54

US Energy Information Administration. 2012

Page 55: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

Water Is Becoming Scarce

•  “Water scarcity is among the main problems to be faced by many societies and the World in the XXIst century.” - Human Development Report 2006, UN

Page 56: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

Current Systems Fail to Maximize Usability

DoubleDip senses flow with an accelerometer –  Increases energy needs

DoubleDip board is 58 cm2 (9 in2) –  More obtrusive installation

These problems limit usability

56

DoubleDip

Page 57: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

DOE’s call for “open architecture sensors”

Source(s): 1.  “Building Energy Efficiency Frontiers and Incubator Technologies (BENEFIT),” DE-FOA-0001027, 2014

57

“BTO [Building Technologies Office] is developing open-architecture sensors and sensor systems that easily share data to enable building operators and owners to cost effectively capture energy and cost savings through the use of new and existing control system applications. The objective is to take to market new sensors and sensor configurations that allow easy application to building operation, easy and open access to the data from the sensors, and novel application of sensor data to building management systems. BTO is particularly interested in innovative approaches that reduce the cost and power consumption for data collection of common building operation variables (temperature, pressure, relative humidity, etc.), open-source sensor packages that allow for data acquisition and transmission with increased lifespan between manual calibrations, “virtual sensors” enabled by innovative combinations of hardware and software, and easily installed “plug and play” sensor packages in which sensors would be automatically recognized by building energy management systems, in a manner similar to how conventional printers are easily recognized by an existing computer network.”

Page 58: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

Measuring energy consuming activities

58

Monjolo: A Portuguese water hammer

servicecap

servi

ce m

ast

serviceentrance

conductors

driploop

service dropconductors

splices

currenttransformers

Page 59: Energy-Harvesting Thermoelectric Sensing for Unobtrusive Water … · 2014. 11. 17. · Thermes – Small form factor – Thermal energy-harvesting – Energy-neutral system – Wireless

Monjolo meter realizations

59

Test board Plug-load

Panel-mount Light-level