emergency dump solutions - proeger – flow solutions

Every point of the delivery process, covered.

SOLUTIONSEMERGENCY

DUMP

PASTE & THICKENED TAILINGS FLOW CONTROL

PROESAFEEMERGENCY DUMP VALVE

Emergency Dump Valve | 2

ABOUT PROEGER FLOW SOLUTIONS

Since 2011 we have focused on solutions for specialised areas of the mining/minerals and upstream oil and gas sectors. Over the journey we became more focused in mining activities where our main expertise lies providing genuine solutions with proven results.In 2017 we remodelled the business focusing on opportunities globally and became an Australian exporter whereby we design and manufacturer our own range of severe service flow control products using the knowledge we have gained targeting known application challenges identified within the Paste/Backfill and Tailings sectors offering our customers solutions for every point of the flow loop.Helping our customers overcome historical valve wear and functional issues has positioned Proeger Flow Solutions as an industry leader in valve solutions for Paste/Backfill and Tailings Flow Control.


WHY PROESAFE?

When you have such important assets to protect in relation to the bore hole and casing connecting the delivery path to the underground reticulation system and it must be protected from blockage ensuring mine productivity and the safety of mine workers and expensive mobile plant form being put at risk in pipe burst situations ……… PROESAFE Emergency Dump Valves provide that ultimate level of safety and peace of mind!


KEY FEATURES

• ZERO Dead Leg between piston face and pipe bore• 60.0°degree Y pattern outlet design minimising

potential wear problems• Piston face is contoured and sits flush to mimic the

internal radius of the pipe• Tungsten carbide coated piston for greater wear

resistance• Crust breaking action to quickly open a flow path in

partially impacted systems• Pneumatically actuated configurations preferred for

safe operation in remote control situations• Rulon Scrapper seals preventing any paste from

entering behind the piston• Simple mounting into reticulation systems• Integral in-built position transmitter and discrete read

switches protected inside the actuator• On board flush ports to enhance valve efficiency,

sealing longevity and remain blockage free

Globally, underground mining companies using hydraulic and cemented fill type backfill systems are finding the increasing need to install reliable dump valves in their underground paste reticulation systems for safety reasons and for reasons of conveniently dumping flush water and residual paste away from the main stope delivery point. Paste system blockages through solidification are also a key area of frustration for mining companies running paste reticulation systems. They can lead to lengthy downtime and expensive remedial works to clear the blockages and dump valves play a vital role in reducing and clearing such blockages. As an emergency / safety device in pipe burst or over-pressurisation situations you also need absolute confidence that the technology you choose will perform on demand and itself not become a point of blockage like alternate valve technologies chosen purely on price. Our Piston Valve design has taken into consideration several elements delivering a reliable and very low maintenance valve, saving mining companies globally millions of dollars per year in lost revenue due to downtime and expensive equipment replacement.

APPLICATION


The valves normal operating position is in the Valve Closed Position, and when the signal is given to perform a dump action either manually or autonomously via the control system the piston will move to the Crust Breaking Position momentarily to break and dislodge any solidified paste and then withdraws to the Valve Open Position allowing any accumulated paste or flushing fluids to escape out the dump port under gravity to atmosphere.

SPECIFICATIONS

VALVE OPERATING POSITIONS

VALVE CLOSED POSITION CRUST BREAKER POSITION VALVE OPEN POSITION

ITEM / DESCRIPTION DESCRIPTIONBody Design 60° Y Pattern Outlet Piston ValveConstruction Type Forged BodyDesign Codes ASME B16.34, ISO EN12516Testing Specification API 598 & ISO EN12266Certificate of Compliance PED 97/23/ECOperator Type Pneumatic - Double ActingStem High Strength - Anti-Blowout DesignPiston 316SS + TC – Min. 150µm Thickness

SIZE & PRESSURE RANGE DESCRIPTIONValve Size Range 4.0” / DN100Working Pressure (max) 100, 150 & 250 Bar Designs

Pipe Connection Flanged, Hub or Grooved Connections

Mounting Spool NB Sizes 100, 125, 150, 200 & 250 Mounting Spool Pipe Schedule 80, XS, 120, 160 & XXSMounting Spool Pad Flange 4.0” ANSI 600# / 900# / 1500#Mounting Spool Length 500 (mm) or 750 (mm)Dump Flow Rate (max). 100NB @ 14.3 l/sec


DIMENSIONSBORE SIZE (MM)

100NB

100NB

RATING (BAR)

100 / 150

250

WEIGHT

780 Kgs

920 Kgs

OVERALL DIMENSIONS (MM)

LENGTH WIDTH STROKE LENGTH PISTON Ø

1732 700 330 100

1795 850 330 100


VALVE TESTING

All our Proeger Flow Solutions Valves are rigorously tested in accordance to Oil and Gas industry standards such as API-598 & API-6D. This standard of testing we have adopted offers our customers peace in mind in an industry sector where no formal testing criteria exists.

RUGGED CONSTRUCTIONOur PROESAFE Paste Dump Valves are built with longevity in mind and fully repairable for that low long-term cost of ownership consideration.Its rugged and deliberately over-engineered design is what reassures the client this valve is designed for the harsh under-ground environment and built to last.Whether you have corrosive mine water seeping from above, extreme dust or extensive vibration through nearby blasting and drilling activities; this valve is up to the task.Corrosion resistant bodies and actuators with rigidly secured instruments ensure trouble free operation.


MOUNTING SPOOLS & WELD PAD FLANGE OPTIONSFLANGED, HUB & GROOVED END CONNECTION SPOOLS WITH INTEGRAL ZERO DEAD LEG PAD FLANGE

PROFILED OR NOTCH - WELD PAD FLANGE WITH ZERO DEAD LEG

MOUNTING SPOOL & PAD FLANGE DETAILS

• Spool Sizes: 100NB, 125NB, 150NB, 200NB & 250NB

• Pad Flange Sizes: 4” & 6” in Class ANSI 600#, 900# or 1500#

• Spool Length: 500mm face to face (all sizes)• Spool Pressure Ratings: 100, 150 & 250 Bar.• Spool Material: Carbon Steel + Hot Dip

Galvanizing• Spool Pipe Schedules: acc. to Sch80, Sch120,

Sch160, XS & XXS.• Spool Connection Types: Victaulic, RF or RTJ

Flanged• Non-standard or Lined Pipes: Weld on Pad

Options Recommended


MODEL SELECTION

PLEASE NOTE ALL MOUNTING SPOOLS AND WELD-ON MOUNTING PADS WILL BE MATCHED TO CUSTOMER SPECIFIED PIPE MATERIAL, BORE SIZE AND THICKNESS SCHEDULE PRIOR TO ORDER.

DV1 100 06 F E5 MS3

MODEL

DV1 = 1 Inlet / 1 x Outlet

SIZE

80 100 150

CLASS

06 = 600# 09 = 900# 15 = 1500# 25 = 2500#

CONNECTION

F = RFJ = RTJW = 809 VictaulicH = Hub End

OPERATOR

P1 = Pneumatic Fail Last P2 = Pneumatic Fail OpenP3 = Pneumatic Fail Closed (Electric)E1 = 110v/115v 50 Hz / 60 HzE2 = 220v/240v 50 Hz / 60 HzE3 = 380v/415v 50 Hz / 60 HzE4 = 600v / 680v 50 Hz / 60 HzE5 = 1000v 50 Hz / 60 Hz

PIPE MOUNTING OPTIONS

PF1 = Pad Flange Only (Weld on Type)PF2 = Pad Flange & Weld in CouponMS1 = Mounting Spool RF FlangedMS2 = Mounting Spool RTJ FlangedMS3 = Mounting Spool Hub EndsMS4 = Mounting Spool Grooved Ends


EMERGENCY DUMP VALVE CONTROL SYSTEMS.

For further details on all the Proeger Flow Solution PROESAFE Control Systems do not hesitate to contact us.

OUR OTHER PRODUCTS

TANK BOTTOM OUTLET VALVE

PROEBATCH

BOREHOLE EMERGENCY DUMP VALVEPASTE HOPPER OUTLET CONTROL VALVE

PROEFILL PROESAFEMULTIPORT DIVERTER /

SWITCHING VALVE

BOREHOLE CHOKE & RETIC CONTROL VALVE

PROEDIRECT

PROECONTROLAIR / WATER INJECTION / FLUSH VALVEHIGH PRESSURE PASTE & SLURRY

ISOLATION VALVE

PROESTOP PROEINJECT

PASTE BATCHING SAMPLING VALVE

PROESAMPLETAILINGS SWITCHING /

DIVERTER VALVE

PROESWITCH

Sales Office 9 Quandong Street, Meridan Plains Queensland 4551T: +61 7 5438 8255 | M: +61 (0)418 606 255 | E: [email protected] www.proegerflowsolutions.com

emergency dump solutions - proeger – flow solutions

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