electromobilty standard-compliant solution packages for ... · electromobilty standard-compliant...

Electromobilty

Standard-compliant solution packages for charging stationsProtection, switching, measuring and monitoring devices

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Answers for infrastructure.

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Electromobilty for our future

Demographic change, increasing urbanization and industrialization – the reasons for the world’s growing need for energy are many and varied, and ultimately, they are the byproduct of development. But limited resources combined with a warming climate and its consequences make it essential that we find sustainable, integrated solutions to maintain our precious natural environment.

Part of any such solution is to re-examine our mobility with an eye toward mini-mizing CO2 emissions. As an integrated technology company and pioneer in electrical engineering for over 160 years, Siemens has an unrivaled ability to create the conditions for innovative, integrated solutions for worldwide electromobility.

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Clean, quiet, efficient Electromobility places special demands on the network and the energy providers. After all, drivers of electric vehicles need the security of knowing that they can easily recharge their vehicles anywhere. Electrical energy can be generated in a sustainable energy mix. And it offers another key benefit: it is available almost everywhere, making the building of a comprehensive charging infrastructure feasible. Siemens has a comprehensive portfolio of products for electromobility.

The “gas tank” of the future In a near future recharging will be the most natural thing in the world – and it will be completely convenient! Beginning with individual solutions designed primarily for charging at home or at work, the market will see the development of a variety of solutions for public-access charging or for special fleet solutions as the number of electric vehicles on the road increases. This process will be further accelerated by electromobility service providers. Here

Reliable and intelligent energy supply – for tomorrow’s mobility

Sustainable and comprehensive technologies for the mobility of tomorrow

Complete portfolio of standard products and services for all requirements

Simple planning, installation and operation thanks to modu-lar components for standard rail mounting

Maximum safety thanks to field-proven, high quality protection, switching, measuring and moni-toring devices

HighlightsSiemens is developing both comprehensive and specific solutions, based on standard products and services, in order to leverage the full potential.

Individual and flexible To be able to supply electric vehicles with sufficient electric power, charging stations and car parks must be equipped with charging stations. This means combining different functionalities with an attractive design. The right low-voltage energy dis-tribution components must be used to suit the prevailing charging power, environmen-tal conditions and location. Pre-defined solution packages are expected here, which are scaled in functionality and performance class. The charging stations must comply with the applicable standards and connec-tion conditions, such as IEC 61851.

All products for charging stations comply with standards for safeand simple planning, installationand operation.

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Protection, switching, measuring and monitoring devices for scalable solutions

Option A:

Miniature circuit breaker for reliable protection against overload and

short circuit as well as an Insta contactor for switching the

voltage supply.

Option B:

SIRIUS circuit breaker for reliable protection against overload and short circuit as well as a SIRIUS

power contactor for switching the voltage supply.

Charging socket

1 3

2 6

4A 5A

1 Measuring device 7KT PAC15002 Surge arrester 5SD7, type 23 RCCB 5SM3

4A MCB 5SY45A Insta contactor 5TT56 Charging controller CM-100 / CM-230

Charging socket

1 3

2 6

4B 5B

1 Measuring device 7KT PAC15002 Surge arrester 5SD7, type 23 RCCB 5SM3

4B Circuit breaker 5SY45B Power contactor6 Charging controller CM-100 / CM-230

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2 Surge arrester type 2Lightning conductors and surge arresters protect the charging infrastructure and the electric vehicle against overvoltages and surge currents. Failure of a device can be reported via remote signaling.Order No. 5SD7 4

3

4A

4B

5A

5B

6A

6B

Residual current circuit breaker (RCCB)Residual current circuit breakers are used for personnel and property protection, protection against fire and additional protection in the event of direct contact. An universal current-sensitive residual current circuit breaker Type B (SIQUENCE) is recommended for the charging station.In addition to AC and pulsing DC residual currents, it also detects smooth DC residual currents and thus secures the desired protection function in case of all residual current types. Order No. 5SM3

Miniature circuit breaker (MCB)Miniature circuit breakers offer reliable protection against overload and short circuit. They can be supplemented with additional components and can thus also be integrated into a control system to allow the operating status of the charging station to be detected.Order No. 5SY4

Insta contactor 5TT5Insta contactors switch the voltage supply on and off at the charging sockets. They are switched by the charging station controller.Order No. 5TT5 8

SIPLUS ECC2000 CM-230In addition to the functions of the Charging Controller CM-100 the CM-230 has an integrated ethernet interface which makes communication with an intelligent load managment possible.Order No. 6FE1021-3CM10-2AA0: CM-230 standaloneOrder No. 6FE1021-3CM10-1AA0: CM-230 managed

SIPLUS ECC1000 CM-100The charging controller enables charging in charging mode 3 in accordance with the IEC standard. It communi-cates with the electric vehicle, identifies the charging cable, and controls and monitors the switching devices and the plug interlock. The charging controller thus ensures maximum safety for the charging operation. Communi-cation between the charging column and the electric vehicle by means of a pulse-width mdulated signal.Order No. 5TT3 2

SIRIUS power contactor 4-pole, 40 A (AC-1) integrated auxiliary contacts 1 NO + 1 NC contactSIRIUS power contactors switch the voltage supply of the charging sockets on and off, even in case of ambient temperatures up to 70 °C (up to 60 °C without derating) and long service life. The auxiliary contacts, available as accessories, are designed as mirror contacts in accordance with IEC EN60947-4-1. This meets the requirements for safety technology in personnel protection since an NC auxiliary contact can never be closed at the same time as the NO main contacts. Basic devices and accessories are optionally available with spring-loaded terminals.Order No. 3RT23 26-1AP00

SIRIUS circuit breakers 27 ... 32 A, 3-pole, 55 kASIRIUS circuit breakers offer reliable protection against overload and short circuit, even in case of ambient temperatures up to 70 °C (up to 60 °C without derating). The devices enable low-cost and fault-proof installation and are also optionally available with spring-loaded terminals and connection module for the circuit breaker and contactor. In addition, versions with overload relay function are available, making mechanical restarting superfluous after an overload trip. Auxiliary and signaling switches, available as accessories, communicate the current switching status as well as the tripping method. Order No. 3RV20 21-4EA10-0DA0

Aligned components for the safe and fast setting up of a charging station

Measuring device 7KT PAC1500Digital electric meters record the active and reactive energy with high accuracy. They are available in calibrated versions – in accordance with the new measuring instruments directive 2004/22/EC (MID). They can thus also be used for billing of the energy drawn.Order No. 7KT1 5

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Charging modes for electric vehicles in accordance with IEC 61851

Charging mode 1

With charging mode 1, the electric vehicle is connected to a single-

phase or three-phase AC network via a standardized socket.

The use of this charging moderequires both an overcurrent

protective device and an RCCB on the network side. Use of a surge

arrester is recommended.

This charging mode is not permitted in certain countries.

Charging mode 2

With charging mode 2, the electric vehicle is connected to a single-

phase or three-phase AC network, with a charging control system

pilot function, via an inline module in the charging cable.

The inline module has an integral residual current protective device

in order to increase the level of protection.

The use of this charging mode requires both an overcurrent

protective device and an RCCB on the network side.

Use of a surge arrester is recommended.

1

2

3

1 RCCB 5SM32 Surge arrester 5SD7, type 23 MCB 5SY4

1

2

3

4

1 RCCB 5SM32 Surge arrester 5SD7, type 23 MCB 5SY44 Inline module

7

1

2 6

3 4 5

1

2 6 8

3 4 5 7

Charging mode 3

With charging mode 3, the electric vehicle is connected to a single-phase or three-phase AC network, with a charging control system pilot function, via an electric vehicle on-board charging device and an EVSE control module in the charging installation.

The use of this charging mode requires both an overcurrent protective device and an RCCB on the network side.

Use of a surge arrester is recommended.

Charging mode 4

With charging mode 4, the electric vehicle is connected to a single-phase or three-phase AC network with a rectifier. This charging mode is generally used for rapid charging.

The use of this charging mode requires an AC/DC-sensitive RCCB on the network side, as well as overcurrent protective devices for AC and DC.

Use of surge arresters is recommended.

1 Measuring device 7KT PAC15002 Surge arrester 5SD7, type 23 RCCB 5SM34 MCB 5SY45 Insta contactor 5TT56 Charging controller CM100/CM230

5 Fuse 3NE86 Insulation monitoring device 5TT347 MCB universal current miniature

circuit breaker 5SY48 Surge arrester DC 5SD7, type 2

1 Measuring device 7KT PAC15002 Surge arrester 5SD7, type 23 Universal current-sensitive 5SM34 MCB 5SY4

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Products for charging stations matched according to rated performance classes

– Charging controller 230 V supplied, for charging interfaces 16 A, 230 V charging mode 3– Alternative: charging controller 24 V supplied, for charging unit 16 A, charging mode 3– Alternative: charging controller with ethernet-interface standalone 24 V supplied, for charging unit 6...80 A charging mode 3

Order No.

5TT3200-2KK205TT3200-2KK306FE1021-3CM10-2AA0

Surge arrester, type 2, AC 350 V (with remote signaling) 5SD7 461-1

RCCB, type B, 30 mA, 25 A – recommended(or RCCB, type A super resistant K , 30 mA, 25 A)

5SM3 322-4(5SM3 312-6KK01)

MCB, 16 A, 1+N, C char., 10 kA 5SY4 516-7

Insta contactor, 2 NO contacts, 20 A 5TT5 800-0

Optional: Measuring device 7KT PAC1500 7KT1 530

Enclosure (e.g. ALPHA SIMBOX WP 280 x 410 x 140 mm) 8GB1 371-3

Example of single-phase charging station, 230 V, 3 kW


5SM3 342-4(5SM3 342-6KK01)

Example of 3-phase charging station, 400 V, 11 kW Order No.

– Charging controller 230 V supplied, for charging unit 16 A, charging mode 3– Alternative: charging controller 24 V supplied, for charging unit 16 A, charging mode 3– Alternative: charging controller with ethernet-interface standalone 24 V supplied, for charging unit 6...80 A charging mode 3

TT3200-2KK205TT3200-2KK306FE1021-3CM10-2AA0

Surge arrester, type 2, AC 350 V (with remote signaling) 5SD7 464-1

Example of single-phase charging station, 230 V, 7 kW Order No.

– Charging controller for charging unit 32 A, charging mode 3– Surge arrester, type 2, AC 350 V (with remote signaling)– Alternative: charging controller ethernet-interface standalone 24 V supplied, for charging unit 6...80 A charging mode 3

5TT320-4KK205SD7 461-16FE1021-3CM10-2AA0


5SM3 324-4(5SM3 314-6KK01)

MCB, 32 A, 1+N, C char., 10 kA 5SY4 532-7

Insta contactor, 4 NO contacts, 63 A 5TT5 850-0



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Branch option A:– MCB, 16 A, 3+N, C char., 10 kA– Insta contactor, 4 NO contacts, 63 A

5SY4 616-75TT5 850-0

Branch option B:– SIRIUS circuit breaker 11...16 A, 3-pole, 55 kA– SIRIUS power contactor, 4-pole, 18 A (AC-1), coil AC 230 V, 50/60 Hz

3RV20 21-4AA10-0DA03RT23 16-1AP00

7KT1 543Optional: Measuring device 7KT PAC1500



– Charging controller for charging unit 32 A, charging mode 3– Surge arrester, type 2, AC 350 V (with remote signaling)– Alternative: charging controller with ethernet-interface standalone 24 V supplied, for charging unit 6...80 A charging mode 3

5TT3200-4KK205SD7 464-16FE1021-3CM10-2AA0


5SM3 344-4(5SM3 344-6KK01)

Branch option A:– MCB, 32 A, 3+N, C char., 10 kA– Insta contactor, 4 NO contacts, 63 A– Optional: according to charging mode: Miniature circuit breaker, 16 A, 3+N, C char., 10 kA

Branch option B:– SIRIUS circuit breaker 27...32 A, 3-pole, 55 kA– SIRIUS power contactor, 4-pole, 40 A (AC-1), coil AC 230 V 50 Hz, integral auxiliary contacts 1 NO contact + 1 NC contact– Optional: according to charging mode*: SIRIUS circuit breaker 11...16 A, 3-pole, 55 kA– Optional: according to charging mode*: SIRIUS power contactor, 4-pole, 18 A (AC-1), coil AC 230 V, 50/60 Hz

Optional: Measuring device 7KT PAC1500

Enclosure (e.g. ALPHA SIMBOX WP 463 x 410 x 140 mm)

5SY4 632-75TT5 850-05SY4 616-7

3RV20 21-4EA10-0DA03RT23 26-1AP00

3RV20 21-4AA10-0DA03RT23 16-1AP00

7KT1 543

8GB1 372-3


– Surge arrester, type 2, AC 350 V (with remote signaling)– Charging controller with ethernet-interface standalone 24 V supplies, for charging unit 6.... 80A charging mode 3

5SD7 464-16FE1021-3CM10-2AA0


5SM347-4(5SM3 347-6KK01)

Branch option A:– MCB, 63 A, 3+N, C char., 10 kA– Insta contactor, 4 NO contacts, 63 A– Optional: according to charging mode: Miniature circuit breaker, 16 A, 3+N, C char., 10 kA– Optional: according to charging mode: Miniature circuit breaker, 32 A, 3+N, C char., 10 kA

5SY4 663-75TT5 850-05SY4 616-75SY4 632-7

Branch option B:– SIRIUS circuit breaker 45...63 A, 3-pole, 55 kA– SIRIUS power contactor, 4-pole, 100 A (AC-1), coil AC 230 V, 50 Hz– Optional: according to charging mode*: SIRIUS circuit breaker 11...16 A, 3-pole, 55 kA– Optional: according to charging mode*: SIRIUS power contactor, 4-pole, 40 A (AC-1), coil AC 230 V, 50 Hz, integral auxiliary contacts 1 NO contact + 1 NC contact– Optional: according to charging mode*: SIRIUS circuit breaker 27...32 A, 3-pole, 55 kA– Optional: according to charging mode*: SIRIUS power contactor, 4-pole, 18 A (AC-1), coil AC 230 V, 50/60 Hz

3RV10 41-4JA10-0DA03RT13 44-1AP003RV20 21-4AA10-0DA03RT23 26-1AP00

3RV20 21-4EA10-0DA03RT23 16-1AP00



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* Charging modes in accordance with IEC 61851. Please observe the applicable regulations and environmental conditions, such as humidity, temperature, etc.

Accessories Order No.

Auxiliary circuit switch, 1 NO contact + 1 NC contact (RCCB) 5SW3 300

Remote drive (RCCB) 5ST3 051

Auxiliary circuit switch, 1 NO contact + 1 NC contact (miniature circuit breaker)

Remote drive (miniature circuit breaker)

Auxiliary circuit switch, 1 NO contact + 1 NC contact (Insta contactor)

Auxiliary switch with mirror contacts (1 NO contact + 1 NC contact) for SIRIUS power contactor

Auxiliary switch with mirror contact (1 NO contact + 1 NC contact) for SIRIUS power contactor

Link module circuit breaker / SIRIUS power contactor (charging station 16 A)

Auxiliary switch (1 NO contact + 1 NC contact) for SIRIUS circuit breaker (charging station 16 A, 32 A)

Signaling switch for tripping method for SIRIUS circuit breaker (charging station 16 A, 32 A)

Signaling switch for tripping method for SIRIUS circuit breaker (charging station 63 A)

5ST3 010

5ST3 050

5TT5 910-1

3RH29 11-1HA11

3RH19 21-1CA10

3RA19 21-1DA00

3RV29 01-1E

3RV29 21-1M

3RV19 21-1M

When used with remote drive, cost savings with 2-in-1 device (RCBO) Order No.

RCBO, type A, 30 mA, 16 A, C char., 1P+N, 10 kA

Remote drive (RCBO)

RCBO, type A, 30 mA, 32 A, C char., 1P+N, 10 kA

5SU1 354-7KK16

5ST3 050

5SU1 354-7KK32

Subsystems Order No.

Fully configured, pre-assembled and tested subsystems can also be supplied for setting up charging stations based on the above sample combinations of individual products.

6FE1086*on request

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Comprehensive support

Product Information

Fast and selective information on the subject of low-voltage power distribution: www.siemens.com/lowvoltage

Website

Keep up to date with our future-oriented products and systems: www.siemens.com/lowvoltage/newsletter

Newsletter

Product Information/Product & System Selection

Latest catalogs, customer magazines, brochures, demo software and campaign packages: www.siemens.com/lowvoltage/infomaterial

Information and Download Center

Comprehensive information and ordering plat-form for the Industry shopping basket: www.siemens.com/lowvoltage/mall

Industry Mall

Product & System Enginieering

Support with the planning and configuration of electrical power distribution: www.siemens.com/simaris

SIMARIS Software Tools

Quick and easy configuration of distribution boards with products from the Industry shopping basket: www.siemens.com/alpha-select

ALPHA SELECTConfiguration Software

Product Documentation

Comprehensive technical information– from planning to configuration through to operation:www.siemens.com/lowvoltage/support

Service & Support Portal

Compilation of the commercial and technical master product data: DVD Order No.: E86060-D1000-A207-A6-6300 (via the Industry Mall) www.siemens.com/lowvoltage/support

Collection of product photos and graphics such as dimensional drawings and internal circuit diagrams: www.siemens.com/lowvoltage/picturedb

CAx DVD

Image Database

Product Training

Comprehensive training program on our products, systems and engineering tools: www.siemens.com/lowvoltage/training

SITRAIN Portal

Product Hotline

Support for all technical queries concerning our products: E-mail: [email protected]/lowvoltage/technicalsupport

Technical Support

Support from the planning phase to commisioning and operation

Product Documentation

Product Training

Product Hotline

Product & System Engineering

Product Information

Product Information/ Product & System Selection

Operation/ServiceInfo

rmat

ion

Planning/configurationOrderi

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Siemens AG Industry Sector Building Technologies Division Low Voltage Distribution International Headquarters P.O. Box 100953 93009 Regensburg Germany

The information in this document contains only general descriptions or performace characteristics which do not always apply in a specific application. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract.

© Siemens AG 2011 • Printed in Germany • Order No.: E10003-E38-1B-E0050-7600 • Dispo: 25600 • 0711 5.0

www.siemens.com/lowvoltage/electromobility

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