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Eindhoven University of Technology
MASTER
Opto-electrical characterization of plasma-deposited zinc oxide thin films
van de Loo, B.W.H.
Award date:2012
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Download date: 11. May. 2018
Eindhoven University of Technology,
Department of Applied Physics,
Plasma & Materials Processing.
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A master thesis,
under the supervision of:
Dr. ir. H.C.M. Knoops,
Dr. M. Creatore,
Prof. dr. ir. W.M.M. Kessels.
Opto-Electrical Characterization
of Plasma-Deposited Zinc Oxide
Thin Films
B.W.H. van de Loo, BSc
August 2012 PMP 12-14
ee
Hall, FPP
FTIR
II
III
Abstract
Due to its high transparency and low resistivity, polycrystalline zinc oxide (ZnO) is used as a
transparent conductive oxide (TCO) in thin film photovoltaics. In this research, an expanding thermal
plasma (ETP) is used to deposit (doped) ZnO films (70-600 nm), using metal-organic precursors, i.e.
diethylzinc and trimethylaluminum, and oxygen. Process conditions of high pressure and high
diethylzinc flow rate allowed for dense films, with resistivity values as low as 44 10 cm at 300 nm
film thickness.
The conductivity of ZnO is determined by its carrier density and electron mobility. Intrinsic ZnO is an
n-type semiconductor, and by doping with aluminum, the carrier density can be increased. However,
free-carrier absorption reduces the transmission of light in the infrared (IR) spectral region. By
studying the behavior of this free-carrier absorption by means of optical diagnostic tools,
information can be inferred on the ingrain electrical properties.
In this work, a novel approach was used to further evaluate the ZnO films, based on extensive optical
modeling by means of spectroscopic ellipsometry and reflection Fourier transform infrared
spectroscopy. A Drude model was used to model the free-carrier absorption, and was extended by
taking a frequency-dependent broadening term, to correctly account for the decreased ionized
impurity scattering of the free electrons at high frequencies. By combining the Drude, Psemi-M0 and
Tauc-Lorentz oscillator models, the SE and FTIR data of ZnO films could be modeled. The optical
model was suitable to characterize ZnO films in terms of ingrain resistivity, i.e. optical mobility and
carrier density, thickness and transparency, and therefore provided a link between the optical and
electrical properties of ZnO.
Since optical diagnostic tools are not sensitive in probing grain boundary scattering, from a
combination of optical tools and direct-current measurements (i.e. Hall and four-point probe), the
grain boundary mobility could be derived. By following this approach, it was concluded that the grain
boundary scattering was only significant when the average grain size was small, i.e. at low film
thicknesses, and was more pronounced in aluminum-doped ZnO films than in intrinsic ZnO films. The
ingrain scattering mechanisms were further evaluated by applying Masetti model fits, to disclose the
limiting factor of the electron mobility in ZnO layers.
IV
V
Table of contents
Chapter 1, Introduction to Zinc Oxide ................................................................................. 7
1.1 Zinc oxide and its applications ...................................................................................................................7
ZnO as a TCO in photovoltaics ......................................................................................... 8
1.2 Deposition of ZnO films .............................................................................................................................. 10
1.3 Conductivity of ZnO ...................................................................................................................................... 11
The origin of free carriers in ZnO ................................................................................... 12
The origin of the mobility in ZnO .................................................................................... 12
Discriminating between scattering mechanisms in ZnO ................................................ 15
1.4 Optical properties of ZnO .......................................................................................................................... 17
1.5 ETP-MOCVD of AZO ...................................................................................................................................... 19
1.6 Routes to improve the properties of ZnO .......................................................................................... 20
Towards larger grains .................................................................................................... 21
Passivation of the grain boundaries .............................................................................. 21
Optimization of the doping ............................................................................................ 22
1.7 Goals of this work .......................................................................................................................................... 22
1.8 Thesis outline .................................................................................................................................................. 23
Chapter 2, Experimental Details ....................................................................................... 24
2.1 ETP-MOCVD setup ........................................................................................................................................ 24
2.2 Structural analysis techniques ................................................................................................................ 26
X-ray diffraction (XRD) ................................................................................................... 26
Atomic force microscopy (AFM) ..................................................................................... 27
Scanning electron microscopy (SEM) ............................................................................. 28
2.3 Optical analysis techniques ...................................................................................................................... 28
Spectroscopic ellipsometry (SE) ..................................................................................... 28
Reflectance Fourier transform infrared spectroscopy (FTIR) ......................................... 29
Integrating sphere ......................................................................................................... 29
2.4 Electrical analysis techniques ................................................................................................................. 30
Four-point probe (FPP) ................................................................................................... 30
Hall ................................................................................................................................. 30
VI
Chapter 3, Growth of ETP-MOCVD ZnO ............................................................................ 32
Chapter 4, Optical Modeling of ZnO .................................................................................. 38
4.1 Spectroscopic ellipsometry ...................................................................................................................... 38
Modeling the substrates (SE) ......................................................................................... 39
Modeling the ZnO films (SE) ........................................................................................... 40
4.2 Optical models of ZnO ................................................................................................................................. 41
Psemi-M0 model ............................................................................................................ 41
Tauc-Lorentz model ..........................................................