71 907 EN/01-08ECODRIVE03The economical drive solutionElectric Drives and Controls2ECODRI VE03The economical drive solut ion f or aut omat ionECODRIVE03 i s a part i cul arl y cost -ef f ect i veand uni versalaut omat i on syst em. Iti s verysui t abl e f or vi rt ual l y al lareas ofaut omat i onengi neeri ng i n whi ch l i near or rot ary move-ment s up t o 24 kW have t o be cont rol l ed.Uset headvant agesof ECODRIVE03andsaf eguard your f ut ure by aut omat i ng moreeconomically, saving on syst em component sand simplifying inst allat ion and commission-i ng.Typi calappl i cat i ons are: handl i ng and assembl y syst ems packagi ng and f ood processi ng machi nes pri nt i ng and paper processi ng machi nes machi ne t ool sThe drive elect ronics open f or every t ype ofcont rolThe compactDKC cont roluni t s cont ai n t hecompl et e power suppl y, cont roland regu-l at i on el ect roni cs. They can be di rect l y con-nect ed t o t he AC suppl y and are avai l abl ei n t wo power rat i ngs. The usualst andardi nt erf aces al l ow connect i on t o vari ous con-t rollers and facilit at e differentt ypes ofcont rol. Anal ogue i nt erf ace Paral l eli nt erf ace SERCOS i nt erf ace PROFIBUS i nt erf ace INTERBUS i nt erf ace CANopen i nt erf ace Devi ceNeti nt erf aceThe mot ors Suit able f or any mechanicalsyst emThi s syst em i s compl et ed by t he wi de rangeof synchronousandasynchronousmot orsf or rot ary and l i near f eed movement s,asw el l asf ormai nspi ndl eappl i cat i ons: For st andard appl i cat i ons up t o 72 Nmwi t h synchronous mot ors For demandi ng requi rement s up t o240 Nm wi t h synchronous mot ors For mai n spi ndl e appl i cat i ons wi t hasynchronous mot ors up t o 24 kW Asynchronous f ramel ess mot ors up t o24 kW Li near synchronous and asynchronousmot ors up t o 22.000 N.34ECODRI VE03All f eat ures are st andardAbsolut e or increment alposit ion measurementDi f f erentmot or encoder syst ems permi tab-solut e or increment al posit ion measurement .Al lconvent i onalencoder t ypes can be usedas separat e posit ion encoders via t he secondencoder i nputas requi red.Compactdrive elect ronicsThe high level of int egrat ion of t he drive elec-t ronics enables you t o use 300 mm st andardcont rol cabinet s for compactmachine designs.Comprehensive diagnost icsTwo-digitdiagnost ics display on t he unitandcomprehensive plain language displays of alloperat ing st at es att he cont rol t ermi nalor PCt ermi nalsupportrapi d l ocat i on and el i mi na-t i on ofsyst em mal f unct i ons.Unitis rapidly replaced f orservicingAl lspeci f i c dri ve dat a are i mmedi at el y avai -lable during servicing simply by plugging t heprogrammi ng modul e ont o t he spare uni t ,and your product i on can cont i nue.Error response builtint o driveDuri ng commi ssi oni ng you can sett he res-ponse of t he ECODRIVE03 drive in t he emer-gency st op mode.Built -in holding brake cont rolThe hol di ng brake i s cont rol l ed di rect l y vi at he cont rol unit . This reduces t he amountofwi ri ng f or hi gher-l evelcont rolsyst ems.Posit ion limitmonit orMechanical t ravel limitswit ches can be dis-pensed wit h when t he posit ion limitmonit ori s act i vat ed.EM C designECODRIVE03 is made insensit ive t o elect ro-magnet ic int erference by complet ely screen-ing t he drive elect ronics by means of a met alhousing and t ransmit t ing t he dat a via fibre-opt ic cables and SERCOS int erface.Combinat ion wit h DI AX04drive syst emThe scope of t he ECODRIVE03 can be ext en-ded by combining itwit h our DIAX04 digit al,i nt el l i gentdri ves.Thel i nkci rcui t suppl yt hencompl et el yre-places t he AC input . We recommend t his foraddit ional axes on exist ing DIAX04 drives ori f several ECODRIVE03dri vesaret obesuppl i edi ncommon.Cost -saving AC mains inputf orint ernat ional useThe cont roluni t s can be di rect l y connect edt o al lest abl i shed i nt ernat i onal3 x 200 V t o3 x 480 V AC suppl y syst ems wi t houtt heneed f or a t ransf ormer. A si ngl e-phaseAC inputis also possible for reduced powerrat i ngs. Dependi ng on t he dri ve s t ask, youcan choose bet ween i ndi vi dualand groupi nf eed.I ndividual inf eedWhere si ngl e cont roluni t s are operat ed,each unithas it s own AC supply. The mainsvol t age can t heref ore be f ed t o each uni tseparat el y.Group inf eedIfyou are operat i ng severalcont roluni t st oget her, you can al so connectand di scon-nectgroups ofdri ves vi a a common mai nscont act or. Each cont roluni toft he group i st hus suppl i ed wi t h mai ns vol t age si mul -t aneousl y and di rect l y. As a resul t , t he l i nkci rcui tvol t age oft he connect ed uni t s i sbuiltup as quickly as possible and t he driveare i mmedi at el y ready f or use.5Convenientand t ime-savingcommissioningDuring commissioning t he cont rol unit s aut o-mat ically read all relevantmot or paramet ersvia t he mot or encoder. The DRIVETOP graphicsprogram gui des you qui ckl y and purpose-f ul l y t hrough al lt he i ndi vi dualcommi ssi on-i ng st eps vi a t he cont rolt ermi nalor PC t er-mi nal . Here al lt he dri ve s currenti nt ernalst at e variables are clearly displayed. You aresupport ed ateach st ep by ext ensive help t ext s.6ECODRI VE03 wit h DKC11Cost -ef f ect ive aut omat ion wit h analogue int erf aceWit h t he analogue int erface you can operat eECODRIVE03 wi t h a convent i onalcont rol l erin a part icularly cost -effect ive way.Speedort orqueset t i ngsaret heni nput vi at he + / - 10 vol tanal ogue i nt erf ace.Posit ion measurementwit houtaddit ional complexit yThe cont roluni tprovi des t he cont rol l er wi t ht he currentrot or posi t i ons as posi t i on act ualval ues. Fori ndi rect posi t i onmeasurementyou t heref ore el i mi nat e separat e posi t i onencoders and encoder cabl es.Absolut e or increment alposit ion out putThe posi t i on val ues can be out puti n anabsol ut e or i ncrement alf orm.Resolut ion f or high accuracycan be setby paramet ersThe resol ut i on oft he posi t i on act ualval uescan be setby paramet ers as a number ofencoder l i nes f rom 1 t o 65 536.Drif t -f ree drive shut downThe mot or can be st opped and hel d wi t houtdri f tvi a a swi t chi ng i nputwhen t he cont roli s act i ve, i rrespect i ve oft he setpoi nt .Operat ing modes Speed cont rol Torque or f orce cont rol7ECODRI VE03 wit h DKC01Simple posit ioning wit h parallel int erf aceYou can st ore up t o 64 posi t i oni ng bl ocks,each wi t h i t s own speed, accel erat i on andrat e-of-change limit s, in t he cont rol unit . Theposit ioning blocks are select ed via parall eli nput s. Feedrat e overri de i s possi bl e.Rot ary and linear f eed mot ionDependi ng on t he axi s ki nemat i cs, al lposi -t i on, speed and accel erat i on dat a can begi ven rot ary or l i near wei ght i ngs.Built -in st epping mot orint erf aceWi t h t he st eppi ng mot or i nt erf ace you canuse t he ECODRIVE03 as a st eppi ng mot ordri ve. The dri ve syst em t hen operat es i n t heposit ion cont rol mode and basically simulat esa st epping mot or. The posit ion set point s aret ransmi t t ed i ncrement al l y by pul ses f rom t hecont rol l er t o t he cont roluni t . The i ncrementcan be setby paramet ers i n a range f rom 1t o 65 536 st eps per mot or revol ut i on.Operat ing modes Posi t i oni ng bl ock mode (up t o 64 posi t i oni ng bl ocks) Speed cont rol Torque or f orce cont rol St eppi ng mot or mode8ECODRI VE03 wit h DKC02All t he advant ages ofdigit al t echnology wit h t he SERCOSint erf aceThe SERCOS i nt erf ace i s an i nt ernat i onal l yst andardi zedreal - t i mecommuni cat i onssyst emw hi chal l ow syout out i l i zeal l t hef aci l i t i esandadvant agesof di gi t al dri vet echnol ogy. Theseri al dat at ransmi ssi onbet ween t he cont rol l er and t he dri ves t akespl ace over f i bre-opt i c cabl es and i s f ree ofi nt erf erence.Reduced inst allat ion out layThe use off i bre-opt i c cabl es and t he el i mi -nat ion of posit ion encoders and t heir cablesreduce your wi ri ng out l ay t o a mi ni mum.Secure dat a t ransmissionThe dat a t ransmi ssi on bet ween cont rol l erand ECODRIVE03 t akes place via fibre-opt iccabl es arranged i n a ri ng. Thi s provi des youwi t h maxi mum possi bl e i nt erf erence i mmu-ni t y as wel las hi gh dat a rat es.Flexible in combinat ionAl ldat a, paramet ers and commands t o beexchanged are st andardi zed. Thi s ensurest roubl e-f ree i nt eract i on bet ween di gi t aldri ves and cont rol l ers f rom di f f erentmanu-fact urers. You t herefore ut ilize all t he advan-t ages oft he respect i ve product s.Comprehensive diagnost icsThe SERCOS i nt erf ace of f ers ext ensi ve di ag-nost i c f aci l i t i es and enabl es t he paramet ersof t he ECODRIVE03 t o be inputvia cont rollert erminals or PC t erminals. This reduces yourdown t i mes and consi derabl y short ens yourcommi ssi oni ng t i me.Operat ing modes Posi t i on cont rol Speed cont rol Torque and f orce cont rol Posi t i oni ng bl ock mode(up t o 64 posi t i on bl ocks)9ECODRI VE03 wit h DKC03Economical posit ioning wit h PROFI BUS int erf acePROFIBUS i s a st andardi zed, seri alf i el d bussyst em for t he fastt ransmission of I/O signals.The PROFIBUS int erface enables ECODRIVE03t o operat e i n f our operat i ng modes.Reduced wiring out layThe ring st ruct ure reduces your wiring out layt o a mi ni mum.Flexible product ion changesand comprehensive diagnost icsParamet ers and di agnost i c dat a can beexchanged vi a t he PROFIBUS i nt erf ace,t hereby enabl i ng posi t i on dat a t o be rapi dl yand easily adapt ed t o changes in product ionprocesses.Absolut e or relat ive posit ioningdat aA PLC cont rol l er can speci f y absol ut e orrel at i ve t argetposi t i ons vi a t he PROFIBUSi nt erf ace.Cost -ef f ect ive and simpleposit ioning axesThanks t o t he bui l t -i n poi nt -t o-poi ntposi -t ioning cont rol syst em wit h int ernal posit ioncont rol , posi t i oni ng t asks are i mpl ement edvery costef f ect i vel y and posi t i oni ng cont rolcards are notrequi red i n t he PLC.Operat ing modes Posi t i on cont rol Speed cont rol Torque and f orce cont rol Posi t i oni ng bl ock mode(up t o 64 posi t i oni ng bl ocks)10ECODRI VE03 wit h DKC04Economical posit ioning wit h I NTERBUS int erf aceINTERBUS i s a st andardi zed, seri alf i el d bussyst em for t he fastt ransmission of I/O signals.The INTERBUS int erface enables ECODRIVE03t o operat e i n f our operat i ng modes.Reduced wiring out layThe ring st ruct ure reduces your wiring out layt o a mi ni mum.Flexible product ion changesand comprehensive diagnost icsParamet ers and di agnost i c dat a can beexchanged vi a t he INTERBUS i nt erf ace,t hereby enabl i ng posi t i on dat a t o be rapi dl yand easily adapt ed t o changes in product ionprocesses.Absolut e or relat ive posit ioningdat aA PLC cont rol l er can speci f y absol ut e orrel at i ve t argetposi t i ons vi a t he INTERBUSi nt erf ace.Cost -ef f ect ive and simpleposit ioning axesThanks t o t he bui l t -i n poi nt -t o-poi ntposi -t ioning cont rol syst em wit h int ernal posit ioncont rol , posi t i oni ng t asks are i mpl ement edvery costef f ect i vel y and posi t i oni ng cont rolcards are notrequi red i n t he PLC.Operat ing modes Posi t i on cont rol Speed cont rol Torque and f orce cont rol Posi t i oni ng bl ock mode(up t o 64 posi t i oni ng bl ocks)11ECODRI VE03 wit h DKC05Economical posit ioning wit h CANopen int erf aceCANopen i s a st andardi zed, seri alf i el d bussyst em for t he fastt ransmission of I/O signals.The CANopen int erface enables ECODRIVE03t o operat e i n f our operat i ng modes.Reduced wiring out layThe ring st ruct ure reduces your wiring out layt o a mi ni mum.Flexible product ion changesand comprehensive diagnost icsParamet ers and di agnost i c dat a can beexchanged vi a t he CANopen i nt erf ace,t hereby enabl i ng posi t i on dat a t o be rapi dl yand easily adapt ed t o changes in product ionprocesses.Absolut e or relat ive posit ioningdat aA PLC cont rol l er can speci f y absol ut e orrel at i ve t argetposi t i ons vi a t he CANopeni nt erf ace.Cost -ef f ect ive and simpleposit ioning axesThanks t o t he bui l t -i n poi nt -t o-poi ntposi -t ioning cont rol syst em wit h int ernal posit ioncont rol , posi t i oni ng t asks are i mpl ement edvery costef f ect i vel y and posi t i oni ng cont rolcards are notrequi red i n t he PLC.Operat ing modes Posi t i on cont rol Speed cont rol Torque and f orce cont rol Posi t i oni ng bl ock mode(up t o 64 posi t i oni ng bl ocks)12ECODRI VE03The mot ors wit h f astdynamic response and opt imized t ot he applicat ionWi t h ECODRIVE03 we of f er you a compl et e range ofsynchronousand asynchronous mot ors f or l i near and rot ary f eed movement s, aswel las f or mai n spi ndl e appl i cat i ons.M HDSynchronous mot ors f or st ringentrequirement sMHD mot ors are designed for all applicat ions in aut omat ed produc-t ion up t o 240 Nm demanding maximum posit ion accuracy, machin-i ngqual i t yandmachi ni ngspeed. Ai r- cool edandl i qui d- cool edvari ant sareavai l abl ef orext remel oadcondi t i ons. Themot orshave prot ect i on t ype IP65 as st andard and are f i t t ed wi t h a si ngl e-t urnencoderf orrel at i veposi t i ondet ect i on. Themot orscanal sobesuppl i edw i t hmul t i t urnabsol ut eencoders, hol di ngbrakeorkeyw ayasrequi red.M KDSynchronous mot ors f or st andard applicat ionsMKD mot ors are a part i cul arl y cost -ef f ect i ve sol ut i on f or al lgene-ralaut omat i on engi neeri ng appl i cat i ons up t o 72 Nm. Ai r-cool edversi ons are avai l abl e f or ext reme l oadi ng condi t i ons. The mot orshave prot ect i on t ype IP65 as st andard and are f i t t ed wi t h a si ngl e-t urn encoder for relat ive posit ion det ect ion. The mot ors can also besupplied wit h mult it urn absolut e encoders, holding brake or keywayas requi red.M KESynchronous mot ors f or areas subjectt oexplosion hazardRexrot h Indramatof f ers expl osi on-proofMKE mot ors wi t h EExdprot ect i on f or t he T4 t emperat ure range f or use i n pai ntpl ant s ori n t he chemi cali ndust ry. Vari ous mot or si zes are avai l abl e wi t h at orque range up t o 48 Nm. The mot ors are f i t t ed wi t h a si ngl e-t urn encoder as st andard f or rel at i ve posi t i on det ect i on. They canalso be supplied wit h mult it urn absolut e encoders, holding brake orkey-way as requi red.132AD and ADFAsynchronous mot ors f or main spindlesThe part i cul ar appl i cat i ons f or t hese ai r or l i qui d cool ed mot ors aremai n spi ndl es and servo axes i n machi ne t ool s, as wel las dri vet asks i n many ot her appl i cat i ons, f or whi ch vari ous si zes up t o 24kW are avai l abl e. These mot ors f eat ure part i cul arl y f astdynami cresponse, wi de speed cont rolrange and excel l entsmoot h runni ng.The mot ors can be suppl i ed wi t h el ect ri cal l y l ocki ng or el ect ri cal l yrel easi ng hol di ng brakes.M BS and 1M BSynchronous and asynchronous f ramelessmot ors f or new machine concept sThe pri mary appl i cat i ons f or t hese mot ors are mai n spi ndl es ofmodern t urni ng, mi l l i ng and gri ndi ng machi nes, as wel las machi -ni ng cent res, i ncl udi ng hi gh-speed machi ni ng. Li qui d cool i ng andt he l arge spi ndl e openi ng al l ow f ramel ess mot ors t o be f i t t ed di -rect ly int o t he headst ock and t hus resultin new, compactmachinedesi gns wi t h di st i nctcompet i t i ve advant ages. These i ncl ude t heexcellentsmoot h running and perfectservo charact erist ic for C-axismachi ni ng. The power spect rum oft he appl i cat i on-speci f i c mot orvari ant s ext ends t o 24 kW.LSFSynchronous linear mot ors f or movement s wit hf astdynamic responseLi near dri ves requi re no mechani calt ransmi ssi on el ement s andt hei r use i n hi gh-speed cut t i ng, gri ndi ng, sheetmet alworki ng andl aser machi ni ng i s t heref ore part i cul arl y advant ageous. Thi s seri eofdri ves al so f aci l i t at es i nnovat i ve machi ne desi gns whi ch havedi st i nctadvant ages. The out st andi ng f eat ures oft hi s dri ve t ech-nol ogy i ncl ude very hi gh speeds wi t h enhanced accuracy and peakf orces up t o 22.000 N. The encapsul at ed const ruct i on oft he pri -mary si mpl i f i es mot or i nst al l at i on and prot ect s t he mot or f romenvi ronment ali nf l uences.14PAI NTI NG PLANT(Pict ure, t op lef t )The modular and compactconst ruct ion oft he cont rol unit s minimizes t he size ofcont rol cabinet s in paint ing plant s in t heaut omot ive indust ry. The use oft heSERCOS int erf ace and f ibre-opt ic cablesalso considerably reduces t he amountofcabling.(Drr Syst ems GmbH)PACKAGI NG M ACHI NE(Pict ure, t op cent re)Thermof orming, f illing and packagingmachine line f or t he f oodst uf f s indust ry.Synchronized single drives replacemechanical t ransmission element s andmaximize t he number ofcycles.(GEA FI NNAH)HANDLI NG(Pict ure, right )Gant ry loader wit h ECODRI VE f orhandling let t er cont ainers in a GermanPostOf f ice sort ing cent re. The M KDmot ors are f it t ed wit h int egral wormdrive. (DEM AG)GLASS PROCESSI NG(Pict ure, bot t om lef t )5-axis gant ry-t ype glass processing plantf or removing coat ings and cut t ing glasspanes. ECODRI VE03 wit h SERCOSint erf ace permitt ool pat h f eedrat es of180 m/ min wit h an accuracy of0.02 mm.(HEGLA)WOODWORKI NG(Pict ure, bot t om cent re)Woodworking machine wit h 56 main andauxiliary axes f or f lexible and accurat ecomplet e machining off urnit ure part s.The compactdesign oft he cont rol unit senables t he drive elect ronics t o bearranged in compactcont rol cabinet s -t hus saving space. (WEEKE)ECODRI VE03Versat ile and universal15