Metallurgical Balance System f C d l T i tfor Codelco TenienteLeonel Mundaca P Automation LeaderCodelco, Chile
Sigmafine Users ConferenceSan Francisco, April 26, 2010
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Codelco Chile
Sigmafine User Conference – San Francisco, April 26, 2010© Copyright 2010, Visiant Pimsoft Inc. All rights reserved. 2
Codelco, Chile
THE CODELCO TENIENTE MINING DEPOSIT IS LOCATED IN CHILE’S SIXTH REGION,THE CODELCO TENIENTE MINING DEPOSIT IS LOCATED IN CHILE S SIXTH REGION, 40 KM. OF RANCAGUA CITY, AT 2.900 msnm OF MEDIUM ALTITUDE
ITS MAIN PRODUCTION LINES ARE BASED IN :
SULFUR LINE
Sigmafine User Conference – San Francisco, April 26, 2010 3© Copyright 2010, Visiant Pimsoft Inc. All rights reserved.
• Copper Concentrate.• Molybdenum Concentrate
Architecture and Localization of the PI System as of October 2009
750 UsersIn all Divisions and Subsidiaries
250 000 T ´APPLICATIONS (950)Production data used for:
MINERA GABYMINERA GABY
250.000 Tag´s
Historians(28)
Metallurgical Balances (3)- C Norte SAP PM. (2)
Production data used for:ReportsBalances (SIGMAFINE)Project EvaluationMaintenanceSAP-PMLoss AnalysisEnvironmental Monitoring Alarms Management- C.Norte
- Andina- Teniente(Visiant Pimsoft)
S ( )- C.Norte- Andina
Alarms ManagementPerformance SupportTrainingAdvance and Expert ControlRT Portal and Web
API-NODE(42)
INTERFACES(16)
Sigmafine User Conference – San Francisco, April 26, 2010 4© Copyright 2010, Visiant Pimsoft Inc. All rights reserved.
Metallurgical Balance System for Codelco Teniente
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Production Balance and Data ReconciliationProduction Balance and Data ReconciliationApplication to create Metallurgical Production Balances to be used in MetallurgicalAccounting and in which the data used in the balance is analyzed against historicalreconciled valuesreconciled values
Which is the correct tonnage ?
? ?555 tpd Cu 435 tpd Cu
ROUGHERMILLSTOCKPILE
555 tpd Cu 435 tpd Cu
More Data ==>
0 95 % C
Additional (redundant) data
More Data ==>
Statistical Reconciliation
0.95 % Cu
5.8 tpd Mo
0.01 % Mo
58 000 t d
0.75 % Cu
5.8 tpd Mo
0.01 % Mo
Sigmafine User Conference – San Francisco, April 26, 2010 6© Copyright 2010, Visiant Pimsoft Inc. All rights reserved.
58,000 tpd 58,000 tpd
What is a Metallurgical Balance and what is its purpose ?
The Metallurgical Balance is a management tool used by financialaccounting, mining, metallurgical and operational departmentpersonnel. This balance allows determination in consolidatedpform of:
Official production numbers.Quantity, availability and value of material in inventories.Quantity, availability and value of material in inventories.Production and environmental strategies.Management analysis.
Can a Metallurgical Balance increase profit?
Yes , by making successive corrections to the problem areas by reduction in losses improvement in efficiency and realby reduction in losses, improvement in efficiency, and real quantification of material in stock.
All this is translated into “ effective metallurgical and ti l t”
Sigmafine User Conference – San Francisco, April 26, 2010 7© Copyright 2010, Visiant Pimsoft Inc. All rights reserved.
operational management”
What do we hope to have in a Balance System?
A System…
• THAT IS AUDITABLE
• THAT ALWAYS USES THE SAME CONCEPTS• THAT ALWAYS USES THE SAME CONCEPTS
• THAT IS BASED ONLY ON INFORMATION
• THAT CAN NOT BE MANIPULATED
• THAT ITS PROCEDURES ARE ALIGNED WITH METALLURGICAL PRACTICESMETALLURGICAL PRACTICES
Sigmafine User Conference – San Francisco, April 26, 2010 8© Copyright 2010, Visiant Pimsoft Inc. All rights reserved.
Previous ArchitecturePROM 24 LABORATORY
M
M
M
M
WORKSHEETANALYSIS
DataRoutineA
M DBF Data Before
AdjustmentsBALANCEData Before Adjustment
Data
Input
Target
Input
Calculations
Routine
Data
M
App
RoutineDBFs
Routine
Input
Adjustments
M
MSIC_UCC
AppTXTs y DBFs
ReportsTXTs y DBFs Reports
Sigmafine User Conference – San Francisco, April 26, 2010 9© Copyright 2010, Visiant Pimsoft Inc. All rights reserved.
Information Reports
What Was ImplementedIMPLEMENTED STRUCTURE AND INFORMATION FLOWIMPLEMENTED STRUCTURE AND INFORMATION FLOW
M
PROM 24 WORKSHEETLABORATORYANALYSIS
M M
GOALS
App
Routine
GOALS
TOLERANCES REPORTS
SIC_USPP
SIGMAFINEMODELING FACTORS
App
Sigmafine User Conference – San Francisco, April 26, 2010 10© Copyright 2010, Visiant Pimsoft Inc. All rights reserved.
App
InformationTXTs y DBFs
Reports
EJR1
Slide 10
EJR1 Original in spanish "Factores Moldeo"Assumed it was a typo and the correct version is "Factores Modelo", which translate to "Modeling Factor" Ereguera, 4/12/2010
Teniente Balance
SIGMAFINE4.0
SE-UCC
SERVER
TENIENTE
PI A.F SIGMAFINE
CLIENTCLIENT
TENIENTE
LIMS
IIS
LIMS
VALIDATION INSTANCEUCC TENIENTEPI UCC
TenientePI CONC. /Fund Teniente
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Datos Áreas
Teniente
Project Abstract
REPORTING
STANDARD PLATFORM
MODEL
DATA COLLECTION
DATA ENTRY
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Project Summary
SIMILAR OPERATION TO ACTUAL SYSTEM
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Project Summary
SAME ACTUAL REPORTS
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Project Summary
COMPATABILITY WITH OTHER SYSTEMS IN THE DIVISION
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Project SummaryMODELMODEL
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Analysis and Evaluation
Metric Tons of Grinded Mineral for Nov-08 Feb-09“ Official Balance “
4 400 0004 600 000
3 600 0003 800 0004 000 0004 200 000
tric
Tons
3 000 0003 200 0003 400 0003 600 000
Me
3 000 000
Nov
-08
Nov
-08
Nov
-08
Nov
-08
Nov
-08
Dec
-08
Dec
-08
Dec
-08
Dec
-08
Dec
-08
Jan-
09Ja
n-09
Jan-
09Ja
n-09
Jan-
09Fe
b-09
Feb-
09Fe
b-09
Feb-
09Fe
b-09
Sigmafine User Conference – San Francisco, April 26, 2010 17© Copyright 2010, Visiant Pimsoft Inc. All rights reserved.
B.Oficial SF Tte.
Analysis and Evaluation
%Cu in Grinded Mineral for Nov-08 Feb-09 “Official Balance“
1.000
1.050
0 900
0.950
000
%C
u
0 800
0.850
0.900
0.800
Nov
-08
Nov
-08
Nov
-08
Nov
-08
Nov
-08
Dec
-08
Dec
-08
Dec
-08
Dec
-08
Dec
-08
Jan-
09Ja
n-09
Jan-
09Ja
n-09
Jan-
09Fe
b-09
Feb-
09Fe
b-09
Feb-
09Fe
b-09
Sigmafine User Conference – San Francisco, April 26, 2010 18© Copyright 2010, Visiant Pimsoft Inc. All rights reserved.
B.Oficial SF Tte.
Analysis and Evaluation
RG. Plants Recovery“Official Balance“
9091
878889
cove
ry
848586R
ec
84
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B.Oficial SF Tte.
Thank you
Sigmafine User Conference – San Francisco, April 26, 2010© Copyright 2010, Visiant Pimsoft Inc. All rights reserved.