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M32
SERVICE
ENGINEERS\
MANUALRevised 1993
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HORIZONTAL SERIES VERTICAL SERIESAND
MAZAK
C
Jr“/ÿj The Other Thoroughbred From Kentucky
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! TABLE OF CONTENTSi
PAGE NUMBER
PANEL LAYOUTNEW ( IEC ) SYMBOLS
& A-2-A-3 THRU A-8
SECTION 1
MAINTENANCE SCREEN ANDEXPLANATION OF ADDRESSESLADDER SYMBOLS AND INSTRUCTIONS-
1 THRU 2545 THRU 71
SECTION 2
M32 START-UP PROCEDUREM32 TROUBLESHOOTING GUIDEM32-A TROUBLESHOOTING GUIDEADDRESS ASSIGNMENT FORM32 AND M32~AR-REGISTER BIT ASSIGNMENTFR-SF SPINDLE CONTROLLERTROUBLESHOOTING GUIDEMRS AND MRS-1 SERIESTROUBLESHOOTING GUIDEM/T CONTROLLERSS-SERUO FOR H-500/5QN.H-630N,H-800N,HU-630„AND HU-800ADJUSTMENT PROCEDURE OFPROPORTIONAL CONTROL UALUEFOR 2 PALLET CHANGER
—2-l( 1THRU 8E)-2-2 THRU 2-16-2-17 THRU 2-33
•2-34 THRU 2-632-64 THRU 2-67
2-68 THRU 2-80
THRU 2-942-95 THRU 2-122
2-123 THRU 2-145
2-146 THRU 2-148
SECTION 3
PARAMETERSUSERMACHINE( J THRU S )—HU-630 AND HU-800
•3-1 THRU 3-593-60 THRU 3-1093-110 THRU 3-116
ALARMS CODES 00 THRU 999
00 THRU 199 (NC, TYPE)400 THRU 999 ( PROGRAM ERRORS )---—HU-630 AND HU-800 ADDED ALARMS
—1 THRU 22—23 THRU 82E
—83 THRU 87i
PAGE -A-'ÿI
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ALARMS CODES 200 THRU 399 (MACHINE FAULT TYPE)
i200 THRU 399 (EXCEPT H-500/50N ,H-630N.H-800N,HU-630 a AND HU-800 1 THRU 27 $
iM32 CONTROL FLOW CHART 28
BLANK NOTES :i
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4
MAZATHOL M~32o o
SERVICE Ef\iC3ir\JEEERs’S MAIM,UAL
FEATURING:IMasintensnco (MMT) -Functions
). PLC I/F). PLC). VERSION). SERVO). SPINDLE). LADDER
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PREPARED BY:Dennis SpenceMazak National ServiceFlorence, Kentucky
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=UlCYCLE START
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:YRESET
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0Designations and Functions of the Devices onthe Operating Pane!
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.0Tool number indicator (pocket nurr.on the magazine)
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.(jfi) Position indicator of the index tabl<
@<fi> MAZATROL M-32
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0Push button for turning the poweron
•0Push button for turning the poweroff
0Indicator lamps for return to first_
;
zero point
® Indicator lamp of 2nd zero poinf —return
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0Indicator lamps lor the state otthe machine
•“Ready to operate" indicator lamp« Program head indicator lamp•NC alarm indicator lamp
__n?;Menu keys
— xiCursor keysmu r
ii IGIZII II m ii ir ]ÿ - —/>,Menu selection key
— nil Data cancellation key
—'.ill Numerical keys
(6)Key lor display seleciion
@@
Lit;— 33333@Initial state reset key-0Stroke overrun cancellation key -- © Erase key
ICCl fuxas
—0Input keyo
0Program rewriting selector r— v~aj -1 ! i-«««>***»-,O O O | o o o
Ewm ieiensi ,*...ÿ000 —® Auxiliary keys
__© Manual mode selection keys•Manual impulse feed key- Rapid feed key•Cutting feed key•Key for return to the first zero
point•Key for return to the second zero
point
003“wnnocnsg
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®Spindle rotation speed correction —keys-MOO HJL:--•
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® Feed speed correction keys
® Starting push button.CD o
aXCQjutylC I
fp '?e- Automatic operation modeselection keys
• Key for operation by tape
•Key for operation by memory<• MDI operation key
©Feed stop push button - —0Push butons for moving the axes
0Push button for return of all ol theaxes to the zero point
®Push button tor operating the -spindle* Push button for starling thespuddle
a Push button for slopping thespindle•Push button for step-by-step
rotation of the spindle13 Push button for changing thedirection of rotation of the spindle
/s
«:• Zi CO'*',i •.?- (TV!n -- I
r.Hj.tvi [ r.VI ...—.?? Emergency stop push button'-T-Im §
!
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'i-7lF*plo'"fnr switch for pallet coolui.
Selector switch for thescrew conveyor
worm
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!il I No 1/ )i>( SET NO.
;.l i HO SET NO.
on iii rir i
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$® ©.©@©
am t'nu) ® MODEL CODE(3DIGITS)—Th Is CODE No. Is usedfor each model.
© ADDITIONAL SET NO.(3D I G I TS)••••Th I 5 No.can be used for differing each SET No. orspec 1 f 1 cation.
Model SET No. which Is currently usedcan be re-realsterd as from aioo.
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© CvIMil lit)......BllC'fIcOllbfiLSET No. 5ESIT5S?
*!.i i NO ttt-tt-w-* taEfiJswi'tiaB® © ©
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© MACHINE SPEC.(1DIGITS)—This Is usedwhen mechan lea I soec. Is si lohtly changed.
'O'means that Is SDecI f Icat Ion Isunclear. And 'O'can be used till Itsspec,are clear.
G> SMtIUI llfi )IHUTHlUffla. HU5>3«tc%4>5t 0 drEBti.
(.1) © LANGUAGE(1DIGITS)---Language mentionedon the drawing.
E:Eng 1 1sh GiGerman FiFrench
sai it/)
E:Si G:R72 F:77772 5 etc—
© © CHANGE NO.(1DIGITSI—when SET No. Ischanged, this NO. IS according by changed.
0. l. 2.3'
m?< ns) SET NO.omWEmt
0. 1. 2. 3 -0Si?EDl'T DRAWING NO.
::: its ; ;;; :. s s:; t si; s. s© © © © © © ® © © @ © ©
ffl Sfio-F ® MODEL CODEI
© C7Fifi © ADDITIONAL SET No.
© 0S8S-........T0Es£?.5 © SORT OF DRAWINGS—REFER to on Explanationmentioned here under.
© 0i?§ © ADDITIONAL DRAWING NO.
© ?Eil © CHANGE No. ••••o. l. 2.3-Can be used.0. 1. 2. 3—ESHn.
© ADDITIONAL PAGE No.OF DRAWING—*0’sheets 1st oage'1.2.3......'Can be used after 2nd page.
© imasgf......ifSBtfo2ll@liH. 1. 2. 3--
[EXPLANATION A DRAWING!(SSHlifflES]
1 •-Data like parameter-/V
2-• -Purchased carts specification—2- -lAttUZ—tr-7‘ X-'J 71-CABLE LIST
3-•-wir Ing diagrama - - aa@4- •-Elementary diagram4•• •naa5---Electrlc cabinet diagram5- •
6- -Concerned drawing with P.C. B.$ 6•••7'J7l-£E3S0
8-•-Sequence Ladder8- • -7-507-7?-
9- -Others9- • -ifflt!1
A-3
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iBfflSWEll’T M/C Colour Abbreviationf
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<•*;RD vni te:WH S?a;YE 0;VH Ye!low;YERedrRD ca
9;GN Brown;BRI;BU J ; BR B I ue:BUGreen:GN
§;PU etc-••*• • Purple;PU /. sReference sheet in Drawings
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1 1
12 2
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MACHINING CENTERM CODE TABLE (1)
TITLE
MACHINING CENTERM COOE TABLE ( 1)
OCt* OB •* 10 iS«D- 25 •* SO Del- 00 •* 00 Sap* 25 -• SO
<M.MURASE H.5HIBATA M. MURASE H. SHIBATADRVN NO. DRVN NO.52600110010.0 52600110010.0
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OldoldNewOldold NewNew New SymbolSymbol Abbrev fat IonAbbrev I at IonSvmbo IAbbrevlat IonAbbrev lat Ion SymbolGWtV/y*‘ K BassB*YJ*% K
!ELECTRO¬MAGNETICCONTACTOR
THREE PHASEMOTOR M M3*-=IE-f- iMTR KMS I
FIi
THERMAL r"rTH•J-7* )BREAKERiFRT i
CBI ir Ir-fi-/ "NQFB I
1BREAKER orCIRCUIT
PROTECTORi— r
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Old OldNewNew New OldNew OldAbbrev I at IonSvmbo l SymbolAbbrev lat Ion Abbrev lotion Abbrev lot lorSymbol Symbol
A* Bm Bv>** tffi M Ky>*’K BiO*' KBQS?,PROXIMITYSWITCH _5. PROXIMITY
SWITCH-Q-PRS PRS /*ÿ
a*;uwSOP SQP
LEADSWITCH
LEADSWITCH5-2 RS RSaanass
UnfHanuzs7f*»f
SQR SORi THERMAL
SWITCHTHERMALSWITCH
TH THn-nurt
FRT FRT
FLOATSWITCH <!> FLOAT
SWITCH <}>FS FSI
70-YUif 70-lUrfSLF SLF
PRESSURE5WITCH B PRESSURE
SWITCH BPS PSInu->f
SPS SPS
B" <7FLOWSWITCH
FLOWSWITCH
70-X4yfI
70-Z4yf
PROXIMITYSWITCH
PROXIMITYSWI TCH t-— V.— PRS PRS
! »nX4jF IttZ4y?SOP SOP
CONTACT CONTACT
-tf--Efifl -ssa7* lr-y
KAR. KLR1 i-1
KAR. KLR
TIMER TIMER
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MAGNETICCOIL &DIODEESDUfr u-rKAR. KLR
AC RELAY
ACVU-KMS1 45-F
THERMALCONTACT
THERMALCONTACT
TH TH<r¥-7lRAl _r*T-FRT FRT
THERMALCONTACT c
TH lj
s'FRT Jÿ~L.
FOOTSWITCH
FOOTSWITCH V
FSWFSWvr AXTtf Vr7* U-7>-7
SFT SFTMANUALSWITCH
MANUALSWITCH
OfBROB fBISIVSAS SAS
PUSHBUTTON
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PUSHBUTTONIPl4“y>Mf>
mmii PBPB 1!
SBP
! PULLSWITCH
PULLSWITCH
_l7* trU-if7’lrUlf r1! mSASSAS
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1OldOldNewOld New SymbolAbbreviationOldNewNev
AbbreviationSymbolAbbreviationsymbolAbbreviation Brj*m *Symbol Bfl8£ *
18r/>***• BV>*'lBBB&IW*sm
TOGGLESWITCH
*&TOGGLESWITCH
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SriSi SELECTSWITCHX S'
CSELECTSWITCH S' SS"1- ss <1tWhMi*
Cl'7hX4if SASSAS
Si 1Si
!
<1SELECTSWITCH BSELECT
SWITCH I__
SSss ItWh24i* lt\r?hl4if ISASrjJ.SAS
I —I_
1 >I I
1
Si
0*3 iA
& ROTARYSWITCH
SELECT5WITCH
(AUTOMATICRETURN)
(•»ÿ•)
O
1RSV0-fU-24if
SSI
SARI
SAS[
1SiA\Si
1 ISELECTSWITCH
(AUTOMATICRETURN)
(DQ09)
i-4SELECTSW I TCH
(AUTOMATICRETURN)
HWhUi*(gasn)
J" S5 I-SS t 0
I
it'SAS
• -4-05AS I
Old iold SymbolNew aAbbrev lat IonNew iSymbolAbbreviation BWlem*jO*Itmatm <
i o » o!
1I
I. J
ls o 1 o-r.
SWITCHjtnO'iWStii* Ii
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New Old NewADbrevlet Ion
NewSymbol
Old New Old OldAbbreviat Ion Symbol Symbol Abbrev I at IonAbbreviat Ion symbol
«m frj-jt' x BY;*' X *-»*• X Mffi BjOf" XJiTURN
5WITCH' TURNSWITCHh"!. Si fr-
I ssssSRT SRTPUSH
BUTTONPU5H
BUTTONT JJL i
TPBPBR0?‘ TJ(?®cv)
Rl/$* TJ(EOCB)
SBP SBPKEY SWITCH (T) —(MANUAL 1ÿ H3RETURN)
(JAM)
<3> :nKEY SWITCHCOS IKSW
SAKSAKKEY SWITCH(MANUAL CpRETURN) '
(T031)
KEY SWITCH ®0 X,COS I• K5W
SAKSAK
<>DIODE(BRIDGE)01ODEf
Kf-sxs 0XS(7,(;v/ ®)VOI o o
LAMP LIGHTPL Q a<g> —®—WLR*1J FLHLP HLP
LED LEDLED LEDHLE HLE
SOLENOIDVALVE (5BUZZERi
BZ SOLr «r- Vl'/O*HAB YVS
ELECTRO¬MAGNETICBRAKE
SPARK KILLE
0S /. 50L-60XA* -9*7- 1 ?•';
RCS 117’YBR
wVARI5T0R CAPACITOR
D>r >9-/
\7 ZNR CA* »/*?-—WORVR C
AC MOTOR DC MOTORO- 0 -(Dÿ-M MMAC?-9- DC?-?-MTR MTR
PHOTOCOUPLER
7anr 7VPH
PHOTOCOUPLERK: :>*c\77iHl7m 7
VPH
IRESISTOR
£T RnilPHOTOSWITCH
RFX
N»7a)SW. er S5R
SOLENOIDVALVE
wm*(7-Zfl)YYS
SSRI ---1
-5I 3YA (COIL)SSRi SSRVSRi
i S3?I
Ki tft (OUTPUT)
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! THREE PHA5ESPARK KILLER THREE PHA5E
5PARK KILLER35I l&MXiY -7*7- Q JHHID- 35RCS
-7*7- pA RCS
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1assess Comparison List
B OldAbbreviation B old 55 NewSi New ass Abbreviation . &
1MOTOR SELECT SWITCHSS-AA SASAAMTRM \
ELECTROMAGNETIC CONTACTOR KEY SWITCHSS-AA SAKAAAAA KMS-AA
i \
ROTARY SWITCH
7* 1/-71-iCB QFB SS-AA SARAA
BREAKER
II*ITiLS-AA SQLAA L-AA HLPAA
LIMIT SWITCH LAMP
2SXT->F
PROXIMITY SWITCHLED-AA HLEAAAPRS-AA SQPAA LED ar *r - BZ-AA HABAASQRAARS-AA
BUZZERLEAD SWITCH •
i
iXtY -7*7-y-7* ;FRTAAA S-AA RCSAAOL-AAA
THERMAL SPARK.KILLER
'JWif )Y KT7Q-hZU?SLFAA SOL-AA YVSAAFS-AA
iSOLENOID VALVEFLOAT SWITCH
SB7* U-T
ELECTROMAGNETIC BRAKE0X7?*
PRESSURE SWITCHSOL-60SPSAA YBR60PS-AA
aijU- DX77-AAAKARAAA XAAAAAA IRELAY ‘ CONNECTOR
TBAA XTBAAKTRAAAAAATERMINAL BOXTIMER
SARI
LIGHTING OEVICE
£58ELWAAVDIAADAA
DIODE
M*KIFANAA EVHAASFTAAFTS-AA
VENTILATORFOOT 5WITCH
KXT-yT
PHOTOELECTRIC SWITCH
ffl/*" TjUvf
PUSHBUTTON SWITCHSOFAAPHS-AASBPAAPB-AA
Vr MillSATAASS-AA
TOGGLE SWITCH
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