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MBZflKI

M32

SERVICE

ENGINEERS\

MANUALRevised 1993

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HORIZONTAL SERIES VERTICAL SERIESAND

MAZAK

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Jr“/ÿj The Other Thoroughbred From Kentucky

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! TABLE OF CONTENTSi

PAGE NUMBER

PANEL LAYOUTNEW ( IEC ) SYMBOLS

& A-2-A-3 THRU A-8

SECTION 1

MAINTENANCE SCREEN ANDEXPLANATION OF ADDRESSESLADDER SYMBOLS AND INSTRUCTIONS-

1 THRU 2545 THRU 71

SECTION 2

M32 START-UP PROCEDUREM32 TROUBLESHOOTING GUIDEM32-A TROUBLESHOOTING GUIDEADDRESS ASSIGNMENT FORM32 AND M32~AR-REGISTER BIT ASSIGNMENTFR-SF SPINDLE CONTROLLERTROUBLESHOOTING GUIDEMRS AND MRS-1 SERIESTROUBLESHOOTING GUIDEM/T CONTROLLERSS-SERUO FOR H-500/5QN.H-630N,H-800N,HU-630„AND HU-800ADJUSTMENT PROCEDURE OFPROPORTIONAL CONTROL UALUEFOR 2 PALLET CHANGER

—2-l( 1THRU 8E)-2-2 THRU 2-16-2-17 THRU 2-33

•2-34 THRU 2-632-64 THRU 2-67

2-68 THRU 2-80

THRU 2-942-95 THRU 2-122

2-123 THRU 2-145

2-146 THRU 2-148

SECTION 3

PARAMETERSUSERMACHINE( J THRU S )—HU-630 AND HU-800

•3-1 THRU 3-593-60 THRU 3-1093-110 THRU 3-116

ALARMS CODES 00 THRU 999

00 THRU 199 (NC, TYPE)400 THRU 999 ( PROGRAM ERRORS )---—HU-630 AND HU-800 ADDED ALARMS

—1 THRU 22—23 THRU 82E

—83 THRU 87i

PAGE -A-'ÿI

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ALARMS CODES 200 THRU 399 (MACHINE FAULT TYPE)

i200 THRU 399 (EXCEPT H-500/50N ,H-630N.H-800N,HU-630 a AND HU-800 1 THRU 27 $

iM32 CONTROL FLOW CHART 28

BLANK NOTES :i

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4

MAZATHOL M~32o o

SERVICE Ef\iC3ir\JEEERs’S MAIM,UAL

FEATURING:IMasintensnco (MMT) -Functions

). PLC I/F). PLC). VERSION). SERVO). SPINDLE). LADDER

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PREPARED BY:Dennis SpenceMazak National ServiceFlorence, Kentucky

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=UlCYCLE START

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:YRESET

BV|4

OS1 E0 “VJI.0

© +X -X °3 S3S TOP JOO—==aaf +-y

0Designations and Functions of the Devices onthe Operating Pane!

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.0Tool number indicator (pocket nurr.on the magazine)

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o IcaLm BBB \

.(jfi) Position indicator of the index tabl<

@<fi> MAZATROL M-32

i**>»lR

0Push button for turning the poweron

•0Push button for turning the poweroff

0Indicator lamps for return to first_

;

zero point

® Indicator lamp of 2nd zero poinf —return

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0Indicator lamps lor the state otthe machine

•“Ready to operate" indicator lamp« Program head indicator lamp•NC alarm indicator lamp

__n?;Menu keys

— xiCursor keysmu r

ii IGIZII II m ii ir ]ÿ - —/>,Menu selection key

— nil Data cancellation key

—'.ill Numerical keys

(6)Key lor display seleciion

@@

Lit;— 33333@Initial state reset key-0Stroke overrun cancellation key -- © Erase key

ICCl fuxas

—0Input keyo

0Program rewriting selector r— v~aj -1 ! i-«««>***»-,O O O | o o o

Ewm ieiensi ,*...ÿ000 —® Auxiliary keys

__© Manual mode selection keys•Manual impulse feed key- Rapid feed key•Cutting feed key•Key for return to the first zero

point•Key for return to the second zero

point

003“wnnocnsg

0 a©® 00::(0)0 |0©00!Si]00

®Spindle rotation speed correction —keys-MOO HJL:--•

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IZ3-1

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® Feed speed correction keys

® Starting push button.CD o

aXCQjutylC I

fp '?e- Automatic operation modeselection keys

• Key for operation by tape

•Key for operation by memory<• MDI operation key

©Feed stop push button - —0Push butons for moving the axes

0Push button for return of all ol theaxes to the zero point

®Push button tor operating the -spindle* Push button for starling thespuddle

a Push button for slopping thespindle•Push button for step-by-step

rotation of the spindle13 Push button for changing thedirection of rotation of the spindle

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«:• Zi CO'*',i •.?- (TV!n -- I

r.Hj.tvi [ r.VI ...—.?? Emergency stop push button'-T-Im §

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fti

'i-7lF*plo'"fnr switch for pallet coolui.

Selector switch for thescrew conveyor

worm

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!il I No 1/ )i>( SET NO.

;.l i HO SET NO.

on iii rir i

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$® ©.©@©

am t'nu) ® MODEL CODE(3DIGITS)—Th Is CODE No. Is usedfor each model.

© ADDITIONAL SET NO.(3D I G I TS)••••Th I 5 No.can be used for differing each SET No. orspec 1 f 1 cation.

Model SET No. which Is currently usedcan be re-realsterd as from aioo.

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© CvIMil lit)......BllC'fIcOllbfiLSET No. 5ESIT5S?

*!.i i NO ttt-tt-w-* taEfiJswi'tiaB® © ©

*»ioob;'jiUT4.

© MACHINE SPEC.(1DIGITS)—This Is usedwhen mechan lea I soec. Is si lohtly changed.

'O'means that Is SDecI f Icat Ion Isunclear. And 'O'can be used till Itsspec,are clear.

G> SMtIUI llfi )IHUTHlUffla. HU5>3«tc%4>5t 0 drEBti.

(.1) © LANGUAGE(1DIGITS)---Language mentionedon the drawing.

E:Eng 1 1sh GiGerman FiFrench

sai it/)

E:Si G:R72 F:77772 5 etc—

© © CHANGE NO.(1DIGITSI—when SET No. Ischanged, this NO. IS according by changed.

0. l. 2.3'

m?< ns) SET NO.omWEmt

0. 1. 2. 3 -0Si?EDl'T DRAWING NO.

::: its ; ;;; :. s s:; t si; s. s© © © © © © ® © © @ © ©

ffl Sfio-F ® MODEL CODEI

© C7Fifi © ADDITIONAL SET No.

© 0S8S-........T0Es£?.5 © SORT OF DRAWINGS—REFER to on Explanationmentioned here under.

© 0i?§ © ADDITIONAL DRAWING NO.

© ?Eil © CHANGE No. ••••o. l. 2.3-Can be used.0. 1. 2. 3—ESHn.

© ADDITIONAL PAGE No.OF DRAWING—*0’sheets 1st oage'1.2.3......'Can be used after 2nd page.

© imasgf......ifSBtfo2ll@liH. 1. 2. 3--

[EXPLANATION A DRAWING!(SSHlifflES]

1 •-Data like parameter-/V

2-• -Purchased carts specification—2- -lAttUZ—tr-7‘ X-'J 71-CABLE LIST

3-•-wir Ing diagrama - - aa@4- •-Elementary diagram4•• •naa5---Electrlc cabinet diagram5- •

6- -Concerned drawing with P.C. B.$ 6•••7'J7l-£E3S0

8-•-Sequence Ladder8- • -7-507-7?-

9- -Others9- • -ifflt!1

A-3

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iBfflSWEll’T M/C Colour Abbreviationf

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<•*;RD vni te:WH S?a;YE 0;VH Ye!low;YERedrRD ca

9;GN Brown;BRI;BU J ; BR B I ue:BUGreen:GN

§;PU etc-••*• • Purple;PU /. sReference sheet in Drawings

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MACHINING CENTERM CODE TABLE (1)

TITLE

MACHINING CENTERM COOE TABLE ( 1)

OCt* OB •* 10 iS«D- 25 •* SO Del- 00 •* 00 Sap* 25 -• SO

<M.MURASE H.5HIBATA M. MURASE H. SHIBATADRVN NO. DRVN NO.52600110010.0 52600110010.0

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OldoldNewOldold NewNew New SymbolSymbol Abbrev fat IonAbbrev I at IonSvmbo IAbbrevlat IonAbbrev lat Ion SymbolGWtV/y*‘ K BassB*YJ*% K

!ELECTRO¬MAGNETICCONTACTOR

THREE PHASEMOTOR M M3*-=IE-f- iMTR KMS I

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THERMAL r"rTH•J-7* )BREAKERiFRT i

CBI ir Ir-fi-/ "NQFB I

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PROTECTORi— r

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A* Bm Bv>** tffi M Ky>*’K BiO*' KBQS?,PROXIMITYSWITCH _5. PROXIMITY

SWITCH-Q-PRS PRS /*ÿ

a*;uwSOP SQP

LEADSWITCH

LEADSWITCH5-2 RS RSaanass

UnfHanuzs7f*»f

SQR SORi THERMAL

SWITCHTHERMALSWITCH

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FRT FRT

FLOATSWITCH <!> FLOAT

SWITCH <}>FS FSI

70-YUif 70-lUrfSLF SLF

PRESSURE5WITCH B PRESSURE

SWITCH BPS PSInu->f

SPS SPS

B" <7FLOWSWITCH

FLOWSWITCH

70-X4yfI

70-Z4yf

PROXIMITYSWITCH

PROXIMITYSWI TCH t-— V.— PRS PRS

! »nX4jF IttZ4y?SOP SOP

CONTACT CONTACT

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KAR. KLR1 i-1

KAR. KLR

TIMER TIMER

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>-r~KTR KTR/\\ ELECTRO¬

MAGNETICCOIL &DIODEESDUfr u-rKAR. KLR

AC RELAY

ACVU-KMS1 45-F

THERMALCONTACT

THERMALCONTACT

TH TH<r¥-7lRAl _r*T-FRT FRT

THERMALCONTACT c

TH lj

s'FRT Jÿ~L.

FOOTSWITCH

FOOTSWITCH V

FSWFSWvr AXTtf Vr7* U-7>-7

SFT SFTMANUALSWITCH

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mmii PBPB 1!

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! PULLSWITCH

PULLSWITCH

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1OldOldNewOld New SymbolAbbreviationOldNewNev

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TOGGLESWITCH

*&TOGGLESWITCH

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SriSi SELECTSWITCHX S'

CSELECTSWITCH S' SS"1- ss <1tWhMi*

Cl'7hX4if SASSAS

Si 1Si

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<1SELECTSWITCH BSELECT

SWITCH I__

SSss ItWh24i* lt\r?hl4if ISASrjJ.SAS

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0*3 iA

& ROTARYSWITCH

SELECT5WITCH

(AUTOMATICRETURN)

(•»ÿ•)

O

1RSV0-fU-24if

SSI

SARI

SAS[

1SiA\Si

1 ISELECTSWITCH

(AUTOMATICRETURN)

(DQ09)

i-4SELECTSW I TCH

(AUTOMATICRETURN)

HWhUi*(gasn)

J" S5 I-SS t 0

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it'SAS

• -4-05AS I

Old iold SymbolNew aAbbrev lat IonNew iSymbolAbbreviation BWlem*jO*Itmatm <

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SWITCHjtnO'iWStii* Ii

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New Old NewADbrevlet Ion

NewSymbol

Old New Old OldAbbreviat Ion Symbol Symbol Abbrev I at IonAbbreviat Ion symbol

«m frj-jt' x BY;*' X *-»*• X Mffi BjOf" XJiTURN

5WITCH' TURNSWITCHh"!. Si fr-

I ssssSRT SRTPUSH

BUTTONPU5H

BUTTONT JJL i

TPBPBR0?‘ TJ(?®cv)

Rl/$* TJ(EOCB)

SBP SBPKEY SWITCH (T) —(MANUAL 1ÿ H3RETURN)

(JAM)

<3> :nKEY SWITCHCOS IKSW

SAKSAKKEY SWITCH(MANUAL CpRETURN) '

(T031)

KEY SWITCH ®0 X,COS I• K5W

SAKSAK

<>DIODE(BRIDGE)01ODEf

Kf-sxs 0XS(7,(;v/ ®)VOI o o

LAMP LIGHTPL Q a<g> —®—WLR*1J FLHLP HLP

LED LEDLED LEDHLE HLE

SOLENOIDVALVE (5BUZZERi

BZ SOLr «r- Vl'/O*HAB YVS

ELECTRO¬MAGNETICBRAKE

SPARK KILLE

0S /. 50L-60XA* -9*7- 1 ?•';

RCS 117’YBR

wVARI5T0R CAPACITOR

D>r >9-/

\7 ZNR CA* »/*?-—WORVR C

AC MOTOR DC MOTORO- 0 -(Dÿ-M MMAC?-9- DC?-?-MTR MTR

PHOTOCOUPLER

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PHOTOCOUPLERK: :>*c\77iHl7m 7

VPH

IRESISTOR

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SOLENOIDVALVE

wm*(7-Zfl)YYS

SSRI ---1

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i S3?I

Ki tft (OUTPUT)

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! THREE PHA5ESPARK KILLER THREE PHA5E

5PARK KILLER35I l&MXiY -7*7- Q JHHID- 35RCS

-7*7- pA RCS

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1assess Comparison List

B OldAbbreviation B old 55 NewSi New ass Abbreviation . &

1MOTOR SELECT SWITCHSS-AA SASAAMTRM \

ELECTROMAGNETIC CONTACTOR KEY SWITCHSS-AA SAKAAAAA KMS-AA

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ROTARY SWITCH

7* 1/-71-iCB QFB SS-AA SARAA

BREAKER

II*ITiLS-AA SQLAA L-AA HLPAA

LIMIT SWITCH LAMP

2SXT->F

PROXIMITY SWITCHLED-AA HLEAAAPRS-AA SQPAA LED ar *r - BZ-AA HABAASQRAARS-AA

BUZZERLEAD SWITCH •

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iXtY -7*7-y-7* ;FRTAAA S-AA RCSAAOL-AAA

THERMAL SPARK.KILLER

'JWif )Y KT7Q-hZU?SLFAA SOL-AA YVSAAFS-AA

iSOLENOID VALVEFLOAT SWITCH

SB7* U-T

ELECTROMAGNETIC BRAKE0X7?*

PRESSURE SWITCHSOL-60SPSAA YBR60PS-AA

aijU- DX77-AAAKARAAA XAAAAAA IRELAY ‘ CONNECTOR

TBAA XTBAAKTRAAAAAATERMINAL BOXTIMER

SARI

LIGHTING OEVICE

£58ELWAAVDIAADAA

DIODE

M*KIFANAA EVHAASFTAAFTS-AA

VENTILATORFOOT 5WITCH

KXT-yT

PHOTOELECTRIC SWITCH

ffl/*" TjUvf

PUSHBUTTON SWITCHSOFAAPHS-AASBPAAPB-AA

Vr MillSATAASS-AA

TOGGLE SWITCH

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