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Project 2.1 (Programming Hardwareconfiguration)
Please define the PLC-hardware used within your station with the STEP 7 software.
After the configuration, please download it into the PLC.
Screen shots of the hardwareconfiguration, the bold words are co ands to clic! on, the " #are only co ents "E$TE%# eans clic! left ouse button once or press E$TE%, "doubleclic!# eans double clic! the left ouse button&
File New "type $a e& P'()*# OK Insert tation I!"#I$ %&& tation
' P2 &1 I!"#I$ %&&(1) Hardware"double clic!#
' I!"#I$ %&& ' "$K*%&& ail"double clic!#
* "$K %&& ' $P+*%&& ' $P+ %1, ' - / %1,*1" &,*&"0& "depends on the
CP+ you use chec! the order no. on thefront left below corner of the CP+# 1.2 "depends on the CP+ you use open the flapof the CP+ and you will find the right ersionnu ber on the left below corner# "doubleclic!#
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$P+ %1, "at the Slot ' double clic!# $ cle3$loc4 !emor $loc4 !emor 1&& " e ory /yte free definition#
etenti5e !emor & "$u ber of e ory/ytes Starting with /)# & "$u ber of S7Ti ers Starting with T)# & $u ber of S7Counters Starting with C)# OK
$P+*%&& ' !*%&& ' 6I36O*%&& !%2% 6I1-36O1-72, 3&89" "depends on theinput0output odule you use refer to the left
below corner of the odule to find the rightnu ber# "double clic!#
* I!"#I$ %&& tation a5e and $om:ile
P;$ 6ownload "follow the instructions onthe screen to download the
hardwareconfiguration#
"after download without an error essage switchthe CP+ to %+$ - no red light S1 - -switch the
CP+ to ST2P again# tation 7it
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Project 2.2 (Programming 0asics in 6igital #ec
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P2 &2 "right ouse button on the pro5ect P'()'# Paste
= "close the pro5ect P'()*#
P2 &2 Insert Program / Program ' / Program (2) 0loc4s Insert /0loc4 Function
F06 "change progra ing language of 1C* to 1/3 1unction /loc! 3iagra #
OK
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7ecution36ocumentation
Edit the 2rganisation /loc! * first by double clic! on 2/*.
Progra 2/*&
After editing# File a5e "no erroressage# File 7it
This procedure is always the sa e afterediting a progra it9s not entionedany ore:::
Progra 1C*&
0loc4 P;$ 6ownload "followthe instructions on the screen#
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Project 2.% (Programming 0asics in 6igital #ec
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7ecution36ocumentation
Progra 2/*
Progra 1C4&
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Project 2., (Programming 0asics in 6igital #ec
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Project 2.9 (Programming 0asics in 6igital #ec
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Project 2.- (Programming 0asics in 6igital #ec
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Project 2./ (Programming $ondition $all of a Program)After a short actuation of a Start-button, the piston rod of the cylinder with singlesolenoid shall o e as long as a %eset- or a Stop-button is pressed shortly. The prograshall be acti ated by the Auto0 anu switch, the progra 1C> is not running if theAuto0 anu switch is off.
7ecution36ocumentation
Progra 2/*
Progra 1C>
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Progra 1C*
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Project 2.1& (Programming Off*6ela *#imer function)
;f a Start-button is pressed, the Start-light "
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Project 2.11 (Programming $ounter 6own function)
;f a Start-button is pressed, the piston rod of the cylinder o e until reaching the sensor for the front0bac! position depending on the hardware and then o e bac! to startingcondition auto atically. After starting 4 ti es, the Start-light ust be on and the pistonrod can not o e again. Set the counter by pressing the %eset-button once.
7ecution36ocumentation (6istri>ution tation)Progra 1C*, the progra 2/* is the sa e than for the pro5ect before
The logic odule P " *).)# is an edge e ory this eans, e en you hold Start-button down,only a short pulse will co e through to the input. So e contact shatter or bounce e en you
press the only once.
7ecution36ocumentation (#esting tation)Progra 1C*, the progra 2/* is the sa e than for the pro5ect before
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7ecution36ocumentation (Handling tation)Progra 1C*, the progra 2/* is the sa e than for the pro5ect before
7ecution36ocumentation ( orting tation)
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7ecution36ocumentation (" tation)
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Project 2.12 (Programming Programming of a Flas
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Project 2.1% (Programming Programming of a "uto3!anu seCuence)
The starting condition for this pro5ect is to press the Start-button shortly. After the Start-
button was pressed shortly, the Start-light is on for * second. After the Start-light is off,
the %eset-light is on for 6 seconds cycle end. To newstart the cycle, either press Start-
button again " anu-cycle#, or switch the Auto0 anu-switch to on.
7ecution36ocumentation
Progra 1C*, the progra 2/* is the sa e than for the pro5ect before
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Project 2.1, (Programming !o5e to tarting Position)
o e your station auto atically to the starting position "ho e position#, this eans,this is the position where a aterial flow starts. Press the %eset-button shortly to startthe seDuence. Station is not in starting position, the %eset-light shall flash with 4)) s,
Station is in starting position, the %eset-light is on.
$onditions of 6istri>ution tation?C* acuum sensor is off (not I&.%)C' wi5el arm is in magaDin :osition (I&.,)C6 Eor4:iece sensor is off (not I&.-)C8 !agaDine is in >ac4 :osition (I&.1)
Actions&the actions ha e to be done if the corresponding condition is not fulfilled.
A* remo5e t
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$onditions of #esting tation ?
C* isual control no wor4:ieces are on t
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$onditions of Handling tation ?
C* isual control no wor4:ieces are on t
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$onditions of orting tation ?
C* witc< 1 is in front :osition (I&.9)C' witc< 2 is in >ac4 :osition (I&.-)C6 no wor4:iece at t
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$onditions of " tation ?
C* isual control no wor4:ieces are on t
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Project 2.19 (Programming 7:anded mo5ement to tarting Position)
E@pand the Pro5ect before, that the %eset-button ha e to be pressed shortly in any case toa!e sure, the isual chec! is done already. 1ollow the steps&
1. Reset-button not pressed shortly Reset-light fash with 500 ms2. Reset-button was pressed shortly and Station is in home position
Reset-light is on2. Reset-button was pressed shortly and Station is not in home position
Reset-light fash with 200 ms as long as the actuator (actuators mo!e tohome position"a#ter reaching the home position" the Reset-light is on.
$. %ress Start-button shortly Reset-light is o&" Start-light is on
The whole process "
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7ecution36ocumentation ( #esting tation )Progra 1C*, the progra 2/* is the sa e than for the pro5ect before
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7ecution36ocumentation ( Handling tation )Progra 1C*, the progra 2/* is the sa e than for the pro5ect before
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7ecution36ocumentation ( orting tation )Progra 1C*, the progra 2/* is the sa e than for the pro5ect before
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7ecution36ocumentation ( " tation )Progra 1C*, the progra 2/* is the sa e than for the pro5ect before
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2.1- Project 0asics of I3O communicationPlease co plete the following graphics according the description.
7ecution36ocumentationPlease define a * /it bidirectional co unication networ!&
2 4 V D C0 V I n p u t O u t p u t
P N P2 4 V D CI n p u t : 0 - 1 2 V D C = 0 - S i g .1 2 - 3 0 V D C = 1 - S i g .O u t p u t :1 - S ig . = 2 4 V D C
P L C
2 4 V D C0 V I n p u t O u t p u t
P N P2 4 V D CI n p u t : 0 - 1 2 V D C = 0 - S i g .1 2 - 3 0 V D C = 1 - S i g .O u t p u t :1 - S ig . = 2 4 V D C
P L C
Please define a * /it unidirectional co unication networ! fro PLC to %obot-Controller&
2 4 V D C0 V I n p u t O u t p u t
P N P2 4 V D CI n p u t : 0 - 1 2 V D C = 0 - S i g .1 2 - 3 0 V D C = 1 - S i g .O u t p u t :1 - S ig . = 2 4 V D C
P L C
1 2 V D C0 V I n p u t O u t p u t
P N P1 2 V D CI n p u t :0 - 6 V D C = 0 - S i g .6 - 1 2 V D C = 1 - S i g .m a x . v o t . 3 0 V D CO u t p u t :1 - S ig . = 1 2 V D C
! o " o t - C o n t # o $ #
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Please define a * /it bidirectional co unication networ!&
2 4 V D C0 V I n p u t O u t p u t
P N P2 4 V D CI n p u t : 0 - 1 2 V D C = 0 - S i g .1 2 - 3 0 V D C = 1 - S i g .O u t p u t :1 - S i g . = 2 4 V D C
P L C
1 2 V D C0 V I n p u t O u t p u t
P N P1 2 V D CI n p u t :0 - 6 V D C = 0 - S ig .6 - 1 2 V D C = 1 - S ig .m a x . v o t . 3 0 V D CO u t p u t :1 - S i g . = 1 2 V D C
! o " o t -C o n t # o $ #
% 1& 1
1
Please define a * /it bidirectional co unication networ!&
2 4 V D C0 V I n p u t O u t p u t
P N P2 4 V D CI n p u t : 0 - 1 2 V D C = 0 - S ig .1 2 - 3 0 V D C = 1 - S ig .O u t p u t :1 - S i g . = 2 4 V D C
P L C
1 2 V D C0 V I n p u t O u t p u t
N P N1 2 V D CI n p u t :0 - 6 V D C = 1 - S i g .6 - 1 2 V D C = 0 - S i g .O u t p u t :1 - S i g . = 0 V D C
! o " o t - C o n t # o $ #
% 1& 11 % 2 & 21
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2.1/ Project #est t
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Progra 1C*, 2/* is the sa e than in the pro5ect before "Testing Station#
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2.1A Project !aterial*flow t
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