Master Handlers Group

Company Profile – MasterHandlers – Docking Equipments

17 of 17/1B, Kothrud Industrial EstatePune 411038.

Maharashtra, India+91-20-25465604/9011042502 www.mh-dockingequipments.com

Brief Overview Master Handlers started operation in 1982 as a manufacturer Material Handling

solutions

Today the company is an established supplier of special purpose machines & turnkey handling solutions for automated process (e.g. assembly & testing lines, surface treatment, press/machine/paint shop) with 500+ installations

Majority of the customers are in the automotive industry; company has installations with most of the automotive OEMs and major ancillaries

The group is organized as four business units each catering to a different solutionarea:

Master Automation & RoboticsMaterial Handling & Automation

Master Zippel Cleaning SystemsIndustrial Component Cleaning Systems

Master Handlers - JivibaPaper Impregnation & Lamination Machines

Master Handlers Docking EquipmentsFull range of Loading Bay Equipments

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and cost management

The Corporate MissionMission Statement – “One Stop Shop for all Loading bay Equipments,Valued Engineering, Excellent Service, Customer Satisfaction “

Achieve leadership in each of the SBUs where we have / will have presence, by beingamong the top three players of that business

Growth focused organization – increasing revenues and profitability continuously,through volume growth, efficiency improvement

Be a customer delight driven organization, providing customers speedy, quality and optimum solutions and supporting them timely and effectively

Be a preferred employer by building a boundaryless, learning and process driven organization

Build partnership with suppliers and be apreferred customer to our suppliers

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Master Handlers Docking Equipments (MHDE)Brief Overview

• 1982 – Company started to manufacturer Scissor lift as commitment to loading andunloading initiatives company has under taken ( 300+ installations)1985 – Company started to manufacturer Hydraulic Dock Leveler ( 150+installations)2011 – Company started to import Dock Shelter , High Speed Doors and IndustrialSectional Doors2012 – As organizational re-structure and increased growth company has decided to form separate subsidiary called Master Handlers Docking Equipments (MHDE) under Master Handlers Group

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Products Ranges

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Dock LevelersDock SheltersScissor LiftsHigh Speed DoorsIndustrial Sectional Doors

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Dock Levelers (Brief Overview )

A Dock Leveler is installed at theloading bay & used for bridging thedifference in height & distancebetween the bay & the vehicle floor

It serves as an adjustable platformthat allows for the fast & easymovement of forklift & other means ofmaterial handling for loading &unloading from the vehicle

The MH Dock Leveler is a hydraulic dock leveler with a hinged lip, which conforms to thehighest European Standards for performance & safety

It not only provides for the most efficient loading & unloading process, but also comes withthe best safety features to reduce the risk of any accidents

The dock leveler can accommodate different types of material movement across itsplatform as well as adjust to many different vehicle sizes.

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Dock Levelers (Specifications and Features)

Standard Dimension

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Platform Width - 2000 to 2250 mmPlatform Length - 2000 to 4000 mmLip Length – 400 mmConstruction Height – 600 mmEffective working range -Capacity – 6 ton

+/- 300 mm

Features Safety Provision

• Specially designed imported powerwith motorEasy single push button operation

pack • Fully hydraulic safety stopbutton

& emergency

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Non-retractable sliding toe guardsCompletely closed hydraulic system Robust lip keepers for transverseunaffected by dirt or dustSuitable for different vehicle widthsSafety markingsAutomatic height adjustment

movementBlack/Yellow safety markingNon-removable maintenance strutBuilt-in hose burst valve

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Dock Shelter (Brief Overview)

A Dock Shelter is used for sealing the areaaround the door & the vehicle docked at the loading bay

The special design & construction ensuresoptimal sealing & durability

It accommodates different truck & vehicle sizesat the same opening

It isolates the internal & external environment & protects from harsh weather conditions

It effectively seals the openings from wind, rain, & snow and also prevents entry of dust &other contamination through the openings

The Dock Shelters are essential for temperature-controlled environments as they preventthe movement of air & conserve energy

The curtains are made of special material with high tear resistance, tensile strength &temperature durability

The special material & fabrication process used for the curtains ensures long-life 7

Dock Shelter (Specification & Features)

Standard Dimension

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Overall Dimension - 3400 (W) x 3400 (H)Projection – 600 mmWidth of side curtain – 600 mm Height of top Curtain – 1000 mm Curtain Construction – 3000 gr/m

Features

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Front & rear frame manufactured from thermally galvanized steelsFacility for water drainage on the top sideCurtains made of double-layer polyester fabric & resistant to UV radiationHighly wear resistant curtains with hard antistatic PVC coatingApproach markers on side curtains for visual guidance

Our range of dock sealing solutions also includes Dock Seals, Inflatable Dock Shelters &Various dimensions are available to accommodate different size openings & vehicles

Dock Houses.

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Scissor Lifts ( Brief Overview )

A Scissor Lift is an elevating platform thatassists in the process of raising & lowering goods to different heights

The surface moves up & down by the closing oropening of crossed supports pivoted like the twohalves of a pair of scissors

The Scissor Lift matches the level of the goodswith the floor & allows for easy transfer of goods into the building

The MH Scissor Lift is hydraulic operated & designed with fail-safe systems

It provides for easy movement of goods by matching the floor level. Its built-in safetyfeatures reduce the risk of any accident

It has been designed to accommodate various different types of material movementacross its surface

The surface can be customized to match the handling requirements (for example withrollers)

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Scissor Lifts (Specifications & Features)

Safety Features

• Fully hydraulic safety stopbuttonBuilt-in hose burst valveNo rubber hoses

& emergency

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Standard Features

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Specially designed imported power pack with motorZero Leak Valve prevents downward creepKnuckle joint avoids undue stressesStress analysis ensures long life of the equipmentEasy push button operationCompact & maintenance free hydraulic system

The MH Scissor Lifts are available in various different sizes & load capacity as high as 20 Tons to match theapplication requirements

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High Speed Doors ( Brief Overview )

High Speed Doors are ideally suited foropenings with high goods traffic

Their durable construction allows fast opening &closing over a high number of cycles

The doors effectively & efficiently isolate the twodifferent areas while optimizing the traffic flow

The high-speed operation controls temperature& pressure differences, reduces energy losses,& isolates dust & air-borne contaminants

The built-in security systems ensure accident free operation at high speeds and high traffic flow

The High Speed Doors are designed & built in conformance with the highest Europeanstandards for performance of safety

The door is wound up on a shaft placed above the opening & require minimum space

The complete system is installed behind the opening & enables use of the complete width& height to pass through

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High Speed Doors (Spec & Features)

Standard Dimension

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Frame Material - Galvanized SteelCurtain Material - PVC or Polyester Curtain thickness - 0.6 to 2 mm Heat resistance - -10 to +55 Celsius Opening speed - 3.1 m/s (max.) Closing speed - 1.0 m/s (max.)Door Size - 4000 (W) x 4500 (H) mm

Features Safety Provision

• Sealing profile made of highEPDM rubber

resistant • Integrated photo cell to detect anobstacle & stop before con tactAdditional safety contact bar to detectcontact with an obstacleDouble protection against downfall through self-locking worm gear & falling brakeFire proof curtains & IP 67 protection forsafety devices

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• High wind resistance from a vertical •flexible & horizontal rig id constructionSelf repair through automatic insertion ofthe curtain back into the guidesControl unit with cycle counter, faults indication & reporting of service interval Self supporting galvanized steel frame

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Industrial Sectional Doors ( Brief Overview)

The Industrial Sectional Doors arefor

verticallyindustrialopening doors ideally suited

applications

The doors are designed to be aestheticallypleasing & provide high weather resistance

The isolate the inside of the building & provideprotection

The Sectional Doors are constructed to providemaximum space both inside & in front of the door.

the opening, thus providing full use of the availableThe whole system is installed behinddoor opening width & height

This special design also minimizes the possibility of system damage

The special multi-layer panel used in the door effectively isolates from temperaturedifferences, wind & sound

Along with the functional design features, their attractive design also makes the doorsaesthetically pleasing

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Industrial Sectional Doors ( Specs & Features)

Features

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40 mm thick sandwich panelExcellentresistance Strong core free of CFC Automatic

insulation & corrosion

• of hard polyurethane foam

• control with integratedcommand buttons OPEN-STOP-C LOSE

• Information display unit with built-inoperation cycle & service cycle counter

Safety Provision

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Finger safe protection feature prevents risk of fingers being trappedCompact side guides make it impossible to insert a hand or any other objectSpring leaf prevents door from falling downAdditional downfall protection through cable break device

The doors are available in different sizes & configurations to meet the exact customer requirements14

Our Infrastructure Total Employee Strength: 200+, out of which almost 100 are engineers

Engineering design in 3-D with well established database and libraries

In-house automation and control facility with customized software development

Strong after-sales service; remote diagnostic and support

Manufacturing and assembly facilities:

Total facilities of approx. 25,000 sq. m.

3 locations in Pune: Kothrud, Bhosari and Ranjangaon

New plant established in Gujarat near Ahmedabad (5000 sq. m.)

Machining Centre with 30 general purpose machines including floor-boring and plano-milling

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Overview of Manufacturing Facilities

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Location Activity Plot Area(sq. m.)

Factory area(sq. m.)

Office area(sq. m.)

Pune city Corporate office and control panel building

1100 330 700

Bhosari –20 km fromPune

Manufacturing and assembly facility with in-house machining center

2500 1150 700

Kondhapuri– 50 km from Pune

Manufacturing and assembly facility with in-house machining center and paint shop

15000 6000 (2 units)

1150(2 units)

Chattral –40 km fromAhmedabad

Manufacturing and assembly facility with in-house machining center and paint shop

5000 3900 730

Some of our Prestigious Customers

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Thank You

17 of 17/1B, Kothrud IndustrialPune 411038, India+91-20-66272700

Estate

www.mh-dockingequipments.comwww.masterautomation.in www.masterzippel.com www.masterhandlers.com 18