Transcript

160204220180181240

390 S

5.06.37.05.05.06.74.5

4.16.36.35.05.06.74.7

300400440600300400600

150200220300150200300

± 45o biaxial

composites

composites

Saati CompoSiteS

Saati Composites is a Division of Saati, a textile-chemical company, manufacturing and distributing precision woven fabrics and chemical products worldwide. Saati Composites is specialized in the production of systems for advanced composites.

The Company offers a wide range of traditional, unidirectional and multiaxial fabrics & prepregs. Saati Composites has developed its own specially formulated and manufactured phenolic, epoxy and cyano-ester resin systems and laminates for a variety of applications. These applications include aerospace, industrial, automotive, transportation, sporting goods, marine, building & construction and renewable energy.

Production takes place in a modern plant boasting advanced equipment and machinery ensuring maximum respect for the environment. Research and Development is supported by state-of-the-art laboratories for mechanical, textile and chemical testing. These facilities are qualified to issue the required certificates of compliance for the company’s products.

SaaTi S.p.a. – Via Milano, 14 - 22070 appiano Gentile (Co), italyPhone: +39.031.9711 – Fax: +39.031.971678

Website: www.saati.com e-mail: [email protected] americas Corp. – 201 Fairview Street Extension - SC 29644 Fountain inn

Phone: +1 (864) 601-8300e-mail: [email protected]

NCUNCUNCUNCU

6K (C)12K (C)12K (C)

12K (C) - 34 (E)

34 (E)5,5 (PES)5,5 (PES)

34 (E)

0.210.280.350.48

225294387538

REPS 2/2REPS 2/2REPS 2/2REPS 2/2

C: CaRboN - a: aRaMidE - E: E GlaSS - PES: PolyESTERSTaNdaRd WidThS: 50, 75, 100 & 120mm aRE aVailablE iN SToCK.SPECial WidThS iN ThE RaNGE 30-120mm UPoN REqUEST.

aRTiClE 0o +45o 90o -45o CSM ThiCKNESS MaTERial

WEiGhTS iN EaCh axiS (GR/Mq) ± 5%

215300380501

5.03.64.6

12.5

5.06.26.1

10.0

(TEx)

CGCGCGCGCGCGGK

3K (C)3K (C)3K (C)

12K (C)12K (C)12K (C)240 (a)

68 (E)11 (E)68 (E)

200 (E)200 (E)200 (E)34 (E)

0.190.190.220.450.510.600.24

142170174344460525175

307

3056605130

172177204400520576205

PlaiNPlaiNPlaiNPlaiNPlaiNPlaiNPlaiN

(gr/mq) ± 4%(UNi 5114-82)

unidireCtional hybrid fabriCS

aRTiClEThREadS x CM WaRP WEFT WaRP WEFT ThiCKNESS WaRP WEFT ToTal WEaVE

WEiGhTFibRE

170175205399550600195

7.0 8.58.54.25.66.57.3

4.3 6.94.32.82.52.56.8

(UNi EN1049-2)

(mm) ± 15%(UNi EN iSo 5084)

CbxCbxCbxCbxEbxEbxEbx

150200220300150200300

300400440600300400600

0,30,450,450,60,3

0,430,6

CaRboNCaRboNCaRboNCaRboNGlaSSGlaSSGlaSS

(gr/mq) ± 5%(UNi 5114-82)

multiaxial fabriCS

TEx(gsm) ± 4%

(UNi EN iSo 5114-82) (UNi 8099)

tapeS

iTEMThREadS x CM WaRP WEFT WaRP WEFT ThiCKNESS ToTal WEiGhT WEaVE

FibRE

(UNi EN1049-2)

(mm) ± 15%(UNi EN iSo 5084)

(mm) ± 15%(UNi EN iSo 5084)

ToTalWEiGhT

CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCFCF

hS 1KhS 1KhS 3KhS 3KhS 3KhS 3KhS 3KhS 3KhS 6KhS 3K

hS 12KhS 3K

hS 12KhS 3KhS 6KhS 6KhS 6KhS 6K

hS 12KhS 6K

hS 12KhS 12KhS 12KhS 12KhS 12K

hS 1KhS 1KhS 3KhS 3KhS 3KhS 3KhS 3KhS 3KhS 6KhS 3K

hS 12KhS 3K

hS 12KhS 3KhS 6KhS 6KhS 6KhS 6K

hS 12KhS 6K

hS 12KhS 12KhS 12KhS 12KhS 12K

0.120.140.220.250.250.250.250.280.300.280.250.300.340.330.330.370.360.400.380.430.600.650.830.450.45

4761809797

102102120140140136140136140150150184200204225300336460120140

4761809797

102102120140140144140144140150150184200212225300336460120140

94122160194194204204240280280280280280280300300368400416450600672920240280

PlaiNPlaiNPlaiNPlaiN

TWill 2/2PlaiN

TWill 2/2TWill 2/2 5 h SaTiNTWill 4/4TWill 2/2TWill 2/2

PlaiN 5 h SaTiNTWill 2/2

PlaiN 5 h SaTiNTWill 4/4TWill 2/2TWill 4/4TWill 2/2TWill 2/28 h SaTiN

PlaiNTWill 2/2

90120160201205202206245281282283284285289301302370402420450600700950240283

7.09.04.04.94.95.15.16.03.57.01.77.01.77.03.73.74.65.02.55.63.84.25.71.51.8

7.09.04.04.94.95.15.16.03.57.01.87.01.87.03.73.74.65.02.65.63.84.25.71.51.7

aRTiClEThREadS x CM WaRP WEFT WaRP WEFT ThiCKNESS WaRP WEFT ToTal WEaVE

(TEx)(g/mq) ± 4%

(UNi 5114-82)

Saati fabriCS

Carbon fabriCSWEiGhTFibRE

aRTiClEThREadS x CM

WaRP WEFT WaRP WEFT ThiCKNESS WaRP WEFT ToTal WEaVE

STylESTylESTylESTylESTylESTylESTylESTylESTylE

215420420

127012701270158024002400

215420420

127012701270158024002400

0.080.120.230.250.250.250.330.400.68

304084

86.586.586.5111163225

304084

86.586.586.5111163225

6180

168173173173223326450

PlaiNPlaiN

8 h SaTiNPlaiN

CRoWSFooT SaTiNTWill 2/2

CRoWSFooT SaTiN5 h SaTiN

baSKET 4/4

aramid fabriCSWEiGhTliNEaR dENSiTy

hybrid fabriCS

aRTiClEThREadS x CM WaRP WEFT WaRP WEFT ThiCKNESS WaRP WEFT ToTal WEaVE

WEiGhTFibRE

CKCKCK

CKKCKKCKKEa

3K (C) - 158 (a)3K (C) - 127 (a)

3K (C)3K (C) - 158 (a)3K (C) - 158 (a)3K (C) - 158 (a)600 (E) - 240 (a)

3K (C) - 158 (a)3K (C) - 127 (a)

127 (a)3K (C) - 158 (a)3K (C) - 158 (a)3K (C) - 158 (a)600 (E) - 240 (a)

0.230.260.260.250.250.350.38

66 (C) - 26 (a)64 (C) - 41 (a)

14234 (C) - 54 (a)34 (C) - 54 (a)45 (C) - 73 (a)135 (E) - 54 (a)

26 (C) - 42 (a)64 (C) - 41 (a)

8134 (C) - 54 (a)34 (C) - 54 (a)45 (C) - 73 (a)141 (E) - 56 (a)

160208223175175240386

PlaiNTWill 3/1TWill 3/1

PlaiNTWill 2/2TWill 2/2TWill 3/1

(UNi EN1049-2)

(mm) ± 15%(UNi EN iSo 5084)

(gr/mq) ± 4%(UNi 5114-82)

(UNi EN1049-2) dTEx

120220181281285282335900

1350

139.5206.76.76.76.76.79.3

139.5206.76.76.76.76.79.3

(gr/mq) ± 4%(UNi EN iSo 5114-82)

(UNi EN1049-2) TEx

(MM) ± 15%(UNi EN iSo 5084)

13G0260_SAATI Composites_Italy.indd 1 04/03/13 17.28

ViSCoSity profile

Saati reSin SeleCtor Guide Saati laboratorieS

Saati offers comprehensive Process, Mechanical, analytical and Wet Chemistry capabilities

• Process - lab scale autoclave, press and oven cure capabilities

• Mechanical - load test frame equipped with tensile, compression, shear and drum peel fixtures; expert test coupon preparation and computer data acquisition; strain gauging

• Chemical - FTiR

• Physiochemical - resin; gel-time; resin content; resin solids; volatile content, specific gravity

• laminate Physical Properties - density, fiber volume, void content Thermal - dSC, TGa, dMa, Rheology

• Flammability and Smoke density - vertical burn, NbS

• Microscopy

• Environmental - temperature and humidity conditioning

Saati rtm and reSin infuSion produCtS ty1™

Ty1™ fabrics incorporate thermoplastic and thermoset polymer monofilaments and yarns that are co-woven with carbon and other structural reinforcement yarns, which result in dimensionally stabilized fabrics that are optimized for pre-forming and resin injection processes.

Saati Carbon unidireCtionalprepreG tapeS

Picture 1 - Plain + Ty1 (blue) Picture 1 - Plain + Ty1 (blue)

Saati texiplaSt

The TExiPlaST range of thermoplastic reinforcementsis based on thermoplastic coated reinforcing yarns that are woven into fabrics tailored to specific customer requirements.

advantages of parts made with Texiplast® include superior damage tolerance, good surface aesthetics and molding, adhesion and recycling characteristics associated with several thermoplastic resins.

Texiplast® is available in a wide range of reinforcing yarns, including carbon, aramid and glass, and thermoplastic matrices including polypropylene (PP) polyamide (Nylon), polyethylene (PE) and polyetheylene terephthalate (PET).

application: a - aesthetical | S - Structural | f - Fire Resistant | t - Tooling system | ht - high Temperature*a-preg is SaaTi class a solution for automotive body panels and interiors

fiber typeS

(*) resin content 35% wt - 55% fv(**) different width on request up to 100cmall resin systems are hot-melt producedall Ud can be produced supported by light glass scrim

areal Weight(g/sqm)

hS Modulus: 230-240GPa

Tensile Strength:3800-4400MPa

iM Modulus: 290-295GPa

Tensile Strength:5400-5600MPa

hM Modulus:370-460GPa

Tensile Strength:4200-4900MPa

UhM Modulus:630-780GPa

Tensile Strength:2500-3500GPa

laminated Thickness(mm) (*)

StandardWidth

(cm) (**)

Standardlength

(m)

30&45

70

90

100

110

120

150

160

180

200

240

300

400

450

500

0.030

0.070

0.090

0.100

0.110

0.120

0.150

0.160

0.180

0.200

0.240

0.300

0.400

0.450

0.500

30 & 60

60

60

60

60

60

60

30 & 60

60

60

60

70 & 90

60

60

60

100

100

100

100

100

100

100

100

100

100

100

100

50

50

50

reSin Cure CyCle Stability SupportblaCK VERSioN

aVailablE

additional featureS

Name TypeMaximum

Service Temperature

Cure Temperature

RangeTypical cure cycle Post-cure

(when needed)@23°C days

@-18°CMonths

Fabric & Multi-axial

Ud (hS, iM, hM, UhM) Notes

ER432 S 100°C 85°C-135°C 1h @ 125°C 30

12

a a a high toughness and impact resistance + hC self adhesion

ET445 a/S 135°C 80°C-150°C 30’ @ 125°C 40 a a a Trasparent, very shining (a-Preg* version available)

ER450 a/S 180°C 80°C-180°C 2h @ 135°C 45 a a a Toughened and with versatile cure temperatures

Eh550 S/hT 200°C 120°C-180°C 2h @ 180°C 2h @ 200°C 21 a a Very high Tg toughened resin

CE662 hT/F 320°C 125°C-180°C 2h @ 125°C 2h @ 180°C 21 12 a a Cyanate-esther formulation

EF452 S/F 125°C 125°C-150°C 90’@ 125°C 30

12

a a a Fire resistent Epoxy (aTS1000+FaR 25.853 compliant)

FF562 F 150°C 125°C-150°C 75’ @ 135°C 30 a a Fire resistent Phenolic (aTS1000+FaR 25.853 compliant)

ES160 T 200°C 45°C-55°C 10h @ 45°C 5h @ 200°C 5

12

a aTooling prepreg (high thermal stability and excellent surface finishing)

ES253 T 160°C 45°C-65°C 12h @ 50°C 6h @ 180°C 5 a

25,0 50,0 75,0 100,0 125,0 150,0 175,0|temperature (°C)|

1,000

10,00

100,0

1000

10000

1,000E5

1,000E6

1,000E7

||n*|

(Pa.

s)|

ER 432

25,0 50,0 75,0 100,0 125,0 150,0 175,0 200,0|temperature (°C)|

0,1000

1,000

10,00

100,0

1000

10000

1,000E5

1,000E6

||n*|

(Pa.

s)|

ES 253ES 160CE 662Eh 550ER 450ET 445

20,0 40,0 60,0 80,0 100,0 120,0 140,0|temperature (°C)|

0,1000

1,000

10,00

100,0

1000

10000

1,000E5

1,000E6

1,000E7

||n*|

(Pa.

s)|

20,0 40,0 60,0 80,0 100,0 120,0 140,0|temperature (°C)|

1,000

10,00

100,0

1000

10000

1,000E5

1,000E6

||n*|

(Pa.

s)|

25,0 50,0 75,0 100,0 125,0 150,0 175,0|temperature (°C)|

0,1000

1,000

10,00

100,0

1000

10000

1,000E5

1,000E6

||n*|

(Pa.

s)|

25,0 50,0 75,0 100,0 125,0 150,0 175,0 200,0|temperature (°C)|

0,1000

1,000

10,00

100,0

1000

10000

1,000E5

1,000E6

||n*|

(Pa.

s)|

20,0 30,0 40,0 50,0 60,0 70,0 80,0 90,0 100,0 110,0 120,0|temperature (°C)|

1,000

10,00

100,0

1000

10000

1,000E5

1,000E6

||n*|

(Pa.

s)|

13G0260_SAATI Composites_Italy.indd 2 04/03/13 17.28


Top Related