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160204220180181240
390 S
5.06.37.05.05.06.74.5
4.16.36.35.05.06.74.7
300400440600300400600
150200220300150200300
± 45o biaxial
composites
composites
Saati CompoSiteS
Saati Composites is a Division of Saati, a textile-chemical company, manufacturing and distributing precision woven fabrics and chemical products worldwide. Saati Composites is specialized in the production of systems for advanced composites.
The Company offers a wide range of traditional, unidirectional and multiaxial fabrics & prepregs. Saati Composites has developed its own specially formulated and manufactured phenolic, epoxy and cyano-ester resin systems and laminates for a variety of applications. These applications include aerospace, industrial, automotive, transportation, sporting goods, marine, building & construction and renewable energy.
Production takes place in a modern plant boasting advanced equipment and machinery ensuring maximum respect for the environment. Research and Development is supported by state-of-the-art laboratories for mechanical, textile and chemical testing. These facilities are qualified to issue the required certificates of compliance for the company’s products.
SaaTi S.p.a. – Via Milano, 14 - 22070 appiano Gentile (Co), italyPhone: +39.031.9711 – Fax: +39.031.971678
Website: www.saati.com e-mail: [email protected] americas Corp. – 201 Fairview Street Extension - SC 29644 Fountain inn
Phone: +1 (864) 601-8300e-mail: [email protected]
NCUNCUNCUNCU
6K (C)12K (C)12K (C)
12K (C) - 34 (E)
34 (E)5,5 (PES)5,5 (PES)
34 (E)
0.210.280.350.48
225294387538
REPS 2/2REPS 2/2REPS 2/2REPS 2/2
C: CaRboN - a: aRaMidE - E: E GlaSS - PES: PolyESTERSTaNdaRd WidThS: 50, 75, 100 & 120mm aRE aVailablE iN SToCK.SPECial WidThS iN ThE RaNGE 30-120mm UPoN REqUEST.
aRTiClE 0o +45o 90o -45o CSM ThiCKNESS MaTERial
WEiGhTS iN EaCh axiS (GR/Mq) ± 5%
215300380501
5.03.64.6
12.5
5.06.26.1
10.0
(TEx)
CGCGCGCGCGCGGK
3K (C)3K (C)3K (C)
12K (C)12K (C)12K (C)240 (a)
68 (E)11 (E)68 (E)
200 (E)200 (E)200 (E)34 (E)
0.190.190.220.450.510.600.24
142170174344460525175
307
3056605130
172177204400520576205
PlaiNPlaiNPlaiNPlaiNPlaiNPlaiNPlaiN
(gr/mq) ± 4%(UNi 5114-82)
unidireCtional hybrid fabriCS
aRTiClEThREadS x CM WaRP WEFT WaRP WEFT ThiCKNESS WaRP WEFT ToTal WEaVE
WEiGhTFibRE
170175205399550600195
7.0 8.58.54.25.66.57.3
4.3 6.94.32.82.52.56.8
(UNi EN1049-2)
(mm) ± 15%(UNi EN iSo 5084)
CbxCbxCbxCbxEbxEbxEbx
150200220300150200300
300400440600300400600
0,30,450,450,60,3
0,430,6
CaRboNCaRboNCaRboNCaRboNGlaSSGlaSSGlaSS
(gr/mq) ± 5%(UNi 5114-82)
multiaxial fabriCS
TEx(gsm) ± 4%
(UNi EN iSo 5114-82) (UNi 8099)
tapeS
iTEMThREadS x CM WaRP WEFT WaRP WEFT ThiCKNESS ToTal WEiGhT WEaVE
FibRE
(UNi EN1049-2)
(mm) ± 15%(UNi EN iSo 5084)
(mm) ± 15%(UNi EN iSo 5084)
ToTalWEiGhT
CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCFCF
hS 1KhS 1KhS 3KhS 3KhS 3KhS 3KhS 3KhS 3KhS 6KhS 3K
hS 12KhS 3K
hS 12KhS 3KhS 6KhS 6KhS 6KhS 6K
hS 12KhS 6K
hS 12KhS 12KhS 12KhS 12KhS 12K
hS 1KhS 1KhS 3KhS 3KhS 3KhS 3KhS 3KhS 3KhS 6KhS 3K
hS 12KhS 3K
hS 12KhS 3KhS 6KhS 6KhS 6KhS 6K
hS 12KhS 6K
hS 12KhS 12KhS 12KhS 12KhS 12K
0.120.140.220.250.250.250.250.280.300.280.250.300.340.330.330.370.360.400.380.430.600.650.830.450.45
4761809797
102102120140140136140136140150150184200204225300336460120140
4761809797
102102120140140144140144140150150184200212225300336460120140
94122160194194204204240280280280280280280300300368400416450600672920240280
PlaiNPlaiNPlaiNPlaiN
TWill 2/2PlaiN
TWill 2/2TWill 2/2 5 h SaTiNTWill 4/4TWill 2/2TWill 2/2
PlaiN 5 h SaTiNTWill 2/2
PlaiN 5 h SaTiNTWill 4/4TWill 2/2TWill 4/4TWill 2/2TWill 2/28 h SaTiN
PlaiNTWill 2/2
90120160201205202206245281282283284285289301302370402420450600700950240283
7.09.04.04.94.95.15.16.03.57.01.77.01.77.03.73.74.65.02.55.63.84.25.71.51.8
7.09.04.04.94.95.15.16.03.57.01.87.01.87.03.73.74.65.02.65.63.84.25.71.51.7
aRTiClEThREadS x CM WaRP WEFT WaRP WEFT ThiCKNESS WaRP WEFT ToTal WEaVE
(TEx)(g/mq) ± 4%
(UNi 5114-82)
Saati fabriCS
Carbon fabriCSWEiGhTFibRE
aRTiClEThREadS x CM
WaRP WEFT WaRP WEFT ThiCKNESS WaRP WEFT ToTal WEaVE
STylESTylESTylESTylESTylESTylESTylESTylESTylE
215420420
127012701270158024002400
215420420
127012701270158024002400
0.080.120.230.250.250.250.330.400.68
304084
86.586.586.5111163225
304084
86.586.586.5111163225
6180
168173173173223326450
PlaiNPlaiN
8 h SaTiNPlaiN
CRoWSFooT SaTiNTWill 2/2
CRoWSFooT SaTiN5 h SaTiN
baSKET 4/4
aramid fabriCSWEiGhTliNEaR dENSiTy
hybrid fabriCS
aRTiClEThREadS x CM WaRP WEFT WaRP WEFT ThiCKNESS WaRP WEFT ToTal WEaVE
WEiGhTFibRE
CKCKCK
CKKCKKCKKEa
3K (C) - 158 (a)3K (C) - 127 (a)
3K (C)3K (C) - 158 (a)3K (C) - 158 (a)3K (C) - 158 (a)600 (E) - 240 (a)
3K (C) - 158 (a)3K (C) - 127 (a)
127 (a)3K (C) - 158 (a)3K (C) - 158 (a)3K (C) - 158 (a)600 (E) - 240 (a)
0.230.260.260.250.250.350.38
66 (C) - 26 (a)64 (C) - 41 (a)
14234 (C) - 54 (a)34 (C) - 54 (a)45 (C) - 73 (a)135 (E) - 54 (a)
26 (C) - 42 (a)64 (C) - 41 (a)
8134 (C) - 54 (a)34 (C) - 54 (a)45 (C) - 73 (a)141 (E) - 56 (a)
160208223175175240386
PlaiNTWill 3/1TWill 3/1
PlaiNTWill 2/2TWill 2/2TWill 3/1
(UNi EN1049-2)
(mm) ± 15%(UNi EN iSo 5084)
(gr/mq) ± 4%(UNi 5114-82)
(UNi EN1049-2) dTEx
120220181281285282335900
1350
139.5206.76.76.76.76.79.3
139.5206.76.76.76.76.79.3
(gr/mq) ± 4%(UNi EN iSo 5114-82)
(UNi EN1049-2) TEx
(MM) ± 15%(UNi EN iSo 5084)
13G0260_SAATI Composites_Italy.indd 1 04/03/13 17.28
ViSCoSity profile
Saati reSin SeleCtor Guide Saati laboratorieS
Saati offers comprehensive Process, Mechanical, analytical and Wet Chemistry capabilities
• Process - lab scale autoclave, press and oven cure capabilities
• Mechanical - load test frame equipped with tensile, compression, shear and drum peel fixtures; expert test coupon preparation and computer data acquisition; strain gauging
• Chemical - FTiR
• Physiochemical - resin; gel-time; resin content; resin solids; volatile content, specific gravity
• laminate Physical Properties - density, fiber volume, void content Thermal - dSC, TGa, dMa, Rheology
• Flammability and Smoke density - vertical burn, NbS
• Microscopy
• Environmental - temperature and humidity conditioning
Saati rtm and reSin infuSion produCtS ty1™
Ty1™ fabrics incorporate thermoplastic and thermoset polymer monofilaments and yarns that are co-woven with carbon and other structural reinforcement yarns, which result in dimensionally stabilized fabrics that are optimized for pre-forming and resin injection processes.
Saati Carbon unidireCtionalprepreG tapeS
Picture 1 - Plain + Ty1 (blue) Picture 1 - Plain + Ty1 (blue)
Saati texiplaSt
The TExiPlaST range of thermoplastic reinforcementsis based on thermoplastic coated reinforcing yarns that are woven into fabrics tailored to specific customer requirements.
advantages of parts made with Texiplast® include superior damage tolerance, good surface aesthetics and molding, adhesion and recycling characteristics associated with several thermoplastic resins.
Texiplast® is available in a wide range of reinforcing yarns, including carbon, aramid and glass, and thermoplastic matrices including polypropylene (PP) polyamide (Nylon), polyethylene (PE) and polyetheylene terephthalate (PET).
application: a - aesthetical | S - Structural | f - Fire Resistant | t - Tooling system | ht - high Temperature*a-preg is SaaTi class a solution for automotive body panels and interiors
fiber typeS
(*) resin content 35% wt - 55% fv(**) different width on request up to 100cmall resin systems are hot-melt producedall Ud can be produced supported by light glass scrim
areal Weight(g/sqm)
hS Modulus: 230-240GPa
Tensile Strength:3800-4400MPa
iM Modulus: 290-295GPa
Tensile Strength:5400-5600MPa
hM Modulus:370-460GPa
Tensile Strength:4200-4900MPa
UhM Modulus:630-780GPa
Tensile Strength:2500-3500GPa
laminated Thickness(mm) (*)
StandardWidth
(cm) (**)
Standardlength
(m)
30&45
70
90
100
110
120
150
160
180
200
240
300
400
450
500
0.030
0.070
0.090
0.100
0.110
0.120
0.150
0.160
0.180
0.200
0.240
0.300
0.400
0.450
0.500
30 & 60
60
60
60
60
60
60
30 & 60
60
60
60
70 & 90
60
60
60
100
100
100
100
100
100
100
100
100
100
100
100
50
50
50
reSin Cure CyCle Stability SupportblaCK VERSioN
aVailablE
additional featureS
Name TypeMaximum
Service Temperature
Cure Temperature
RangeTypical cure cycle Post-cure
(when needed)@23°C days
@-18°CMonths
Fabric & Multi-axial
Ud (hS, iM, hM, UhM) Notes
ER432 S 100°C 85°C-135°C 1h @ 125°C 30
12
a a a high toughness and impact resistance + hC self adhesion
ET445 a/S 135°C 80°C-150°C 30’ @ 125°C 40 a a a Trasparent, very shining (a-Preg* version available)
ER450 a/S 180°C 80°C-180°C 2h @ 135°C 45 a a a Toughened and with versatile cure temperatures
Eh550 S/hT 200°C 120°C-180°C 2h @ 180°C 2h @ 200°C 21 a a Very high Tg toughened resin
CE662 hT/F 320°C 125°C-180°C 2h @ 125°C 2h @ 180°C 21 12 a a Cyanate-esther formulation
EF452 S/F 125°C 125°C-150°C 90’@ 125°C 30
12
a a a Fire resistent Epoxy (aTS1000+FaR 25.853 compliant)
FF562 F 150°C 125°C-150°C 75’ @ 135°C 30 a a Fire resistent Phenolic (aTS1000+FaR 25.853 compliant)
ES160 T 200°C 45°C-55°C 10h @ 45°C 5h @ 200°C 5
12
a aTooling prepreg (high thermal stability and excellent surface finishing)
ES253 T 160°C 45°C-65°C 12h @ 50°C 6h @ 180°C 5 a
›
25,0 50,0 75,0 100,0 125,0 150,0 175,0|temperature (°C)|
1,000
10,00
100,0
1000
10000
1,000E5
1,000E6
1,000E7
||n*|
(Pa.
s)|
ER 432
25,0 50,0 75,0 100,0 125,0 150,0 175,0 200,0|temperature (°C)|
0,1000
1,000
10,00
100,0
1000
10000
1,000E5
1,000E6
||n*|
(Pa.
s)|
ES 253ES 160CE 662Eh 550ER 450ET 445
20,0 40,0 60,0 80,0 100,0 120,0 140,0|temperature (°C)|
0,1000
1,000
10,00
100,0
1000
10000
1,000E5
1,000E6
1,000E7
||n*|
(Pa.
s)|
20,0 40,0 60,0 80,0 100,0 120,0 140,0|temperature (°C)|
1,000
10,00
100,0
1000
10000
1,000E5
1,000E6
||n*|
(Pa.
s)|
25,0 50,0 75,0 100,0 125,0 150,0 175,0|temperature (°C)|
0,1000
1,000
10,00
100,0
1000
10000
1,000E5
1,000E6
||n*|
(Pa.
s)|
25,0 50,0 75,0 100,0 125,0 150,0 175,0 200,0|temperature (°C)|
0,1000
1,000
10,00
100,0
1000
10000
1,000E5
1,000E6
||n*|
(Pa.
s)|
20,0 30,0 40,0 50,0 60,0 70,0 80,0 90,0 100,0 110,0 120,0|temperature (°C)|
1,000
10,00
100,0
1000
10000
1,000E5
1,000E6
||n*|
(Pa.
s)|
13G0260_SAATI Composites_Italy.indd 2 04/03/13 17.28