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www.greenspec.co.uk
08/05/2010 © NGS 2006 Title 1
1www.capem.eu
MMC ModernMMC Modern M th d fMethods of
Construction
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www.greenspec.co.uk
08/05/2010 © NGS 2006 Title 1
1www.capem.euDefinition
• ‘a broad range of processes that aim to d b tt lit h iproduce more, better quality homes in
less time.
• The definition is categorised in terms of products:products:
• Panellised, volumetric, hybrid and other th dmethods,
• and may involve off site manufacturing.’2
and may involve off site manufacturing.
• NAO (National Audit Office)
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Offsite Configurations:
• Volumetric, – Modular
• Domestic: parts of flats or housesM t l B d b th id b th b d• Motels: Bedroom bath corridor bath bedroom
– Podular• Bathorooms• Bathorooms• Kitchens• Plant roomsPlant rooms
• Panellised: Walls, floors, roofs,• Turn key solutions• Turn key solutions
– Fast food chains: Complete fit out at factory 3
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www.greenspec.co.uk
08/05/2010 © NGS 2006 Title 1
1www.capem.euOpportunities:
• Off-site factory production
• On-site in factory conditions
• Waste minimisation in factory, no site waste
• No surpluses delivered to site, used in f tfactory
• Packaging minimisationPackaging minimisation
• Efficient site work09/05/2010 © NGS 2007-2010 MMC 4
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Lean Construction
• Aim to minimise waste in all its forms– Management time
Labour time– Labour time
• Factory production can exploit this wellFactory production can exploit this well
09/05/2010 5© NGS 2007-2010 MMC
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www.greenspec.co.uk
08/05/2010 © NGS 2006 Title 1
1www.capem.euLean Gone Wrong
• But lean is being misinterpreted and going wrong, seriously wrong– MasonryMasonry
– Wiring
09/05/2010 © NGS 2007-2010 MMC 6
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www.greenspec.co.ukDesign Issues:08/05/2010 © NGS 2006 Title 1
1www.capem.eu
Design Issues: Factory ProductionFactory Production
• Created to standard/design sizes– Ignore site reality
– Base inaccurate setting out?Base inaccurate setting out?
• Site/Factory tolerances– sometimes things go wrong
• Site operative idea of tolerances don’t• Site operative idea of tolerances don t match factory
• Wasted on site if wrong size09/05/2010 © NGS 2007-2010 MMC 7
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www.greenspec.co.ukDesign Issues:08/05/2010 © NGS 2006 Title 1
1www.capem.eu
Design Issues:Site productionSite production
• Create site factory under canvas
• When offered up, if wrong size, rework and reinstalland reinstall
• Potentially less wastey
09/05/2010 © NGS 2007-2010 MMC 8
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www.greenspec.co.uk
08/05/2010 © NGS 2006 Title 1
1www.capem.euDesign Issues: Insulation
• Rarely have any thermal mass or d t d ldecrement delay
• Use thin high embodied carbon andUse thin high embodied carbon and embodied energy insulating materials
G b t it ? H t l• Gaps between units? Heat loss
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www.greenspec.co.uk
08/05/2010 © NGS 2006 Title 1
1www.capem.euDesign Issues: Installation
• Big strong operatives may damage f il tfragile parts
• Site operative idea of tolerances don’tSite operative idea of tolerances don t match factory
W t d it if i• Wasted on site if wrong size
• ‘Helping hand’ supports permitHelping hand supports permit adjustment– Potentially one man operation– Potentially one man operation
09/05/2010 © NGS 2007-2010 MMC 10
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www.greenspec.co.uk
08/05/2010 © NGS 2006 Title 1
1www.capem.euProcurement:
• High % of Costs: are in the Modules
• Low % of Costs: Site works
Profits for attendance and preliminaries• Profits for attendance and preliminaries by Main Contractor if % become large
• Site Works Contractor/Operatives may become a subcontractor of the Modularbecome a subcontractor of the Modularmanufacturer– More control over site setting out and– More control over site setting out and
tolerances09/05/2010 11
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www.greenspec.co.uk
08/05/2010 © NGS 2006 Title 1
1www.capem.euSite Preparation:
• Similar to Normal sites
• All services in and wastes out
• Landscape: Hard, soft and wet
• May include reclaim and reuse of water• May include reclaim and reuse of water
• May include permeable pavementMay include permeable pavement
• Bases for MMC need to be accurate
09/05/2010 © NGS 2007-2010 MMC 12
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www.greenspec.co.uk
08/05/2010 © NGS 2006 Title 1
1www.capem.euLogistics Issues
• Volumetric: – Transporting lots of fresh air
Avoided by panellised– Avoided by panellised
• Just in time deliveryJust in time delivery– Needs buffer park-up place near site
• Road closuresExpensive crane hire– Expensive crane hire
09/05/2010 © NGS 2007-2010 MMC 13
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Issues
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GMV Greenwich Millennium Village Phase 2b4 storey concrete framed and metal framed panel infill © NGS
15
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PrefabricatedPrefabricated lpanel
constructionconstruction
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Metal Stud External Walls
Metal C Studs, Thermal Insulation, Breather Membrane, inner lining, Vapour Barrier, outer lining
Thermal bridging with metal studs is significant17
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Greenwich Millennium VillageGreenwich Millennium Village Phase 2a
• Egan initiative implemented:
Phase 2a
prefabrication off-site, simple assembly on site,y ,reduction of site wasteof site waste
• later on-sitefactory-production
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Metal frame walls
• Balloon frame Platform Frame
19
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Restraint
Concrete Frame RestraintRestraint
Infill panels
Curtain wallSupport
RestraintRestraint
SupportSupport 20
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Factory Prefabrication:
• Conditions ensure no deterioration
• No mud or cement splashes
• No rain to spoil
• Use of all the materials supplied• Use of all the materials supplied
• Reusing until all is goneReusing until all is gone
• Virtually no waste
09/05/2010 21© NGS 2007-2010 MMC
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Strength v U Value in external wall
Avoid over design of structure around openingsg p gAvoid lack of design: adding additional studs for luckAvoid creating wide cold bridges through insulation
A id W t h i th l i l ti llAvoid Waste: chopping thermal insulation rolls09/05/2010 22© NGS 2007-2010 MMC
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Compound Studs ‘I Studs’ to accommodate more thermal insulationaccommodate more thermal insulation
Compound section reduces amount of materials used weight cold bridgingmaterials used, weight, cold-bridging
09/05/2010 23© NGS 2007-2010 MMC
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MMC ModernMMC Modern M th d fMethods of
ConstructionOpaque Timber WallsTimber Constructions
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Compound Studs ‘I Studs’, inner and outer boards and thermal insulationouter boards and thermal insulation
Prefabricated external wall panelPrefabricated external wall panel25
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Compound studs ‘I studs’, inner and outer boards and thermal insulationouter boards and thermal insulation
Prefabricated external wall panelsPrefabricated external wall panels26
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Insulated structural Panels
Roof panels create
Habitable Roof Space
Platform FramePlatform Frame
27
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Ladders: See L30/110A, L30/112C, L30/113D, L30/114E, L30/115F.
1
www.greenspec.co.uk
www.capem.eu15/04/2010 © NGS 2006 Title 1
Airtightness &Airtightness & Building ElementsBuilding Elements
12 of 25 Air Movement in Buildings
Another GreenSpec CPD to download soon 28
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SIP Structural Insulated Panel
Prefabricated external wall panelPrefabricated external wall panel29
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SIP Structural Insulated Panel
Prefabricated external wall panelPrefabricated external wall panel30
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Structural Insulated Panels
Roof panels create
Habitable Roof Space
Platform FramePlatform Frame
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Load bearing CrossLoad-bearing Cross L i t d Ti bLaminated Timber Panel walls (CLTP)( )
Opaque Timber WallsTimber Constructions
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Load-bearing Structural Cross Laminated Timber PanelLaminated Timber Panel
Prefabricated external wall panelpsoftwood lamina or plywood core option33
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Cross Laminated Timber Panelsshear walls floors and roofs
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Cross Laminated Timber Panelsshear walls floors and roofs
35
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Cross Laminated Timber PanelCross Laminated Timber Panelshear walls floors and roofs
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Cross Laminated timber Panels
Roof panels create
Habitable Roof Space
Platform FramePlatform Frame
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Load-bearing oad bearingTimber blockworkTimber blockwork
Opaque Timber WallsTimber Constructions
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STEKOLoad bearing timber blockworkLoad-bearing timber blockworkConstruction Resources Showrooms Southwark London
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STEKOSTEKO
Load-bearing timber blockwork40
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www.greenspec.co.uk
08/05/2010 © NGS 2006 Title 1
1www.capem.eu
Off SitOff-Site
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Mtech Group
• Showcasing:– componentscomponents
– assemblies
– framing systems
– volumetric modular units
• round-up of latest technologiesp g
• setting a radical vision for the way offsite construction might be delivered in the next few years.
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Mtech’s MD Darren Richards
• "In the same way that the industrial revolution provided new and vastly improved materials notably:provided new and vastly improved materials, notably:
• steel, glass and concrete
• the current digital revolution is offering new methods of design and construction within offsite technology,“
• "Emerging processes utilising CAD, CAM and even on-line designs could set a new precedent for the construction industryconstruction industry
• with the potential for the end-user to have much greater input into the final designs.“
09/05/2010 © NGS 2007-2010 MMC 43
greater input into the final designs.
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Offsite Prefabrication
• new design processes, innovations in:– Foundations
– Basement
– timber frame
t t h l– concrete technology;
– Structural Insulated Panel Systems (SIPs)
– light steel framinglight steel framing
– fast-track cladding
– panelised roofing systems
• Bathroom and kitchen pod technology will also continue to have a strong presence
with the emphasis on new applications and hybrid solutions• with the emphasis on new applications and hybrid solutions44
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'Spotlight on Offsite'
• Mtech's Technical Guided Tours,
• Meet the Client sessions
Offsite Masterclass seminars• Offsite Masterclass seminars
• Contact Loretta Sales
• Tel: 020 8870 8794
• Email: [email protected]
• www interbuild com45
• www.interbuild.com
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Offsite Construction AwardsOffsite Construction Awards (OSC)(OSC)
• call for entries
• www.oscmagazine.com
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www.greenspec.co.uk
08/05/2010 © NGS 2006 Title 1
1www.capem.euAdvisory
• Mtech Group Limited, Maple House, The Professional Quarter, Shrewsbury Business Park, Shrewsbury, SY2 6LG, y,
• Tel 01743 282280
• Fax 01743 357367
h• www.mtech-group.com
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www.greenspec.co.uk
08/05/2010 © NGS 2006 Title 1
1www.capem.euTechnical talks
• Mtech group next offsite event
• www.technicaltalk.co.uk
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www.greenspec.co.uk
08/05/2010 © NGS 2006 Title 1
1www.capem.euOffsite Directory
• The 2008/9 Offsite Directory
• Mtech Consult and Building magazine• Mtech Consult and Building magazine
• the most comprehensive reference listing of offsite manufacturers available in the UK.
• over 650 offsite manufacturing, service and consultancy companies
• Categorized by area of expertise
• industry reports and editorial insights
• expert opinion on key issues affecting the off-site sector
• sustainability and regulatory compliance Since 2004y g y p
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www.greenspec.co.uk
08/05/2010 © NGS 2006 Title 1
1www.capem.euOffsite Directory
• acknowledged as the essential independent reference guide for offsite construction
• Offsite Directory for FREE
• Post & Packaging £5
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www.greenspec.co.uk
08/05/2010 © NGS 2006 Title 1
1www.capem.euContact
• Rhonda Farr
• 01743 357377
• Mtech Consult• Mtech Consult
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www.offsiteonline.co.uk 2010
• 1st anniversary of going live,
• an outstanding success
• brought awareness of the diverse gcompanies who can supply the offsite sector,
• others may be interested in adding their company to the directory as a potential p y y psupplier and be noticed by decision makers,
• visit the website at to check your suitability.
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www.greenspec.co.uk
08/05/2010 © NGS 2006 Title 1
1www.capem.eu
• Offsiteonline was developed as a result of:
• Pressure by specifiers and contractors• Pressure by specifiers and contractors
• to deliver information on the capabilities pof manufacturers and suppliers to the offsite industryoffsite industry,
• so the more information provided the pgreater opportunity to be found by companies that need product.
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www.greenspec.co.uk
08/05/2010 © NGS 2006 Title 1
1www.capem.euBuilding Magazine
• planned major advertising campaign– June and July 2010
li di t ill f t B ildi• online directory will feature on Building Magazines website
• >1 million hits/month
• targeting specifiers, major contractors, architects and procurement managersarchitects and procurement managers
• media advertising, e-mail shots and 09/05/2010 © NGS 2007-2010 MMC 54
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www.greenspec.co.uk
08/05/2010 © NGS 2006 Title 1
1www.capem.euYour opportunity
• add your company before this campaign begins– go to the register your company link on thego to the register your company link on the
Offsiteonline home page or call
• upgrade entry – Full and Enhanced entries availableFull and Enhanced entries available
– book your upgrade early.
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www.greenspec.co.uk
08/05/2010 © NGS 2006 Title 1
1www.capem.euContact
• Susie Bell
• Sales and Marketing
• DDI: 01743 276041
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