title v/state operating permit

35-00008

GENTEX CORP/SIMPSON PROT CLOTHING

1332379DEP Auth ID: 3497DEP PF ID:

April 11, 2022

TITLE V/STATE OPERATING PERMIT

Issue Date: Effective Date:

In accordance with the provisions of the Air Pollution Control Act, the Act of January 8, 1960, P.L. 2119, as amended, and 25 Pa. Code Chapter 127, the Owner, [and Operator if noted] (hereinafter referred to as permittee) identified below is authorized by the Department of Environmental Protection (Department) to operate the air emission source(s) more fully described in this permit. This Facility is subject to all terms and conditions specified in this permit. Nothing in this permit relieves the permittee from its obligations to comply with all applicable Federal, State and Local laws and regulations.

The regulatory or statutory authority for each permit condition is set forth in brackets. All terms and conditions in this permit are federally enforceable applicable requirements unless otherwise designated as "State-Only" or "non-applicable" requirements.

TITLE V Permit No: 35-00008

Mailing Address:

Plant: GENTEX CORP/SIMPSON PROT CLOTHING

324 MAIN STSIMPSON, PA 18407-1182

Location: 35 Lackawanna County

GENTEX CORP

Responsible Official

Name:Title:

Name:Title:

Phone:

[Signature] _________________________________________

PATRICK STALLINGSSR DIRECTOR/GENERAL MGR.

COLIN GOLDENEHS MANAGER(570) 282 - 8607

SIC Code: 3851 Manufacturing - Ophthalmic Goods35923 Fell Township

MARK J. WEJKSZNER, NORTHEAST REGION AIR PROGRAM MANAGER

Owner Information

Plant Information

Name:

Phone:(570) 282 - 8314

Expiration Date: April 11, 2027April 11, 2022

Permit Contact Person

Federal Tax Id - Plant Code: 23-2801499-1

COMMONWEALTH OF PENNSYLVANIADEPARTMENT OF ENVIRONMENTAL PROTECTION

AIR QUALITY PROGRAM

[email protected]:

[email protected]:

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SECTION A. Table of Contents

Section A. Facility/Source Identification

Section B. General Title V Requirements

Section C. Site Level Title V Requirements

Section D. Source Level Title V Requirements

#001 #002 #003 #004 #005 #006 #007 #008 #009 #010 #011 #012 #013 #014 #015 #016 #017 #018 #019 #020 #021 #022 #023 #024 #025 #026 #027 #028 #029 #030 #031 #032

DefinitionsProhibition of Air PollutionProperty RightsPermit ExpirationPermit RenewalTransfer of Ownership or Operational ControlInspection and EntryCompliance RequirementsNeed to Halt or Reduce Activity Not a DefenseDuty to Provide InformationReopening and Revising the Title V Permit for CauseReopening a Title V Permit for Cause by EPAOperating Permit Application Review by the EPASignificant Operating Permit ModificationsMinor Operating Permit ModificationsAdministrative Operating Permit AmendmentsSeverability ClauseFee PaymentAuthorization for De Minimis Emission IncreasesReactivation of SourcesCircumventionSubmissionsSampling, Testing and Monitoring ProceduresRecordkeeping RequirementsReporting RequirementsCompliance CertificationOperational FlexibilityRisk ManagementApproved Economic Incentives and Emission Trading ProgramsPermit ShieldReportingReport Format

Table of Contents Site Inventory List

C-I: Restrictions C-II: Testing Requirements C-III: Monitoring Requirements C-IV: Recordkeeping Requirements C-V: Reporting Requirements C-VI: Work Practice Standards C-VII: Additional Requirements C-VIII: Compliance Certification C-IX: Compliance Schedule

D-I: Restrictions D-II: Testing Requirements D-III: Monitoring Requirements D-IV: Recordkeeping Requirements D-V: Reporting Requirements

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SECTION A. Table of Contents

Section E. Source Group Restrictions

Section F. Alternative Operating Scenario(s)

Section G. Emission Restriction Summary

Section H. Miscellaneous

D-VI: Work Practice Standards D-VII: Additional Requirements

Note: These same sub-sections are repeated for each source!

E-I: Restrictions E-II: Testing Requirements E-III: Monitoring Requirements E-IV: Recordkeeping Requirements E-V: Reporting Requirements E-VI: Work Practice Standards E-VII: Additional Requirements

F-I: Restrictions F-II: Testing Requirements F-III: Monitoring Requirements F-IV: Recordkeeping Requirements F-V: Reporting Requirements F-VI: Work Practice Standards F-VII: Additional Requirements

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031

032

101A

101B

101C

101D

101E

101F

102A

102C

102E

104

P105A

P105C

P105D

C01

C03

CD01A

CD01B

CD01D

CD01E

CD01F

CLEAVER BROOKS BOILER - GP1-35-005

CLEAVER BROOKS BOILER - GP1-35-006

NORDSON SPRAY BOOTH 1

NORDSON SPRAY BOOTH 2

PAINT DRYING OVEN (HELMETS)

BINKS BOOTH 1

BINKS BOOTH 2

BINKS BOOTH 3

40" VINYL SPREADER

60" SPREADER

72 INCH SURFACE COATER

ADHESIVES DEPT 5 & 17

OPTICAL SYSTEM B

MVS OPTICAL LINE

FLOW COATING

ADWEST REGENERATIVE THERMAL OXIDIZER (RTO)AES REGENERATIVE THERMAL OXIDIZER (RTO)

NORDSON SPRAY BOOTH 1 FILTER BANK

NORDSON SPRAY BOOTH 2 FILTER BANK

BINKS BOOTH 1 FILTER BANK



SECTION A. Site Inventory List

Source ID Source Name Capacity/Throughput Fuel/Material

14.340

14.200

102.100

14.010

14.000

102.000

7.100

Gal/HR

MMCF/HR

MMCF/HR

Gal/HR

Lbs/HR

#2 Oil

Natural Gas

Natural Gas

#2 Oil

ADHESIVES

MMBTU/HR

MMBTU/HR

FML01

FML02

NATURAL GAS

#2 FUEL OIL

S001

S002

S003

S004

S005

S006

S007

S008

S012

S031

S032

S03A

STACK - NORDSON BOOTH 1

STACK - NORDSON BOOTH 2

STACK - DRYING OVEN

STACK - BINKS BOOTH 1



STACK - DEPT 5 EXHAUST

STACK - DEPT 17 EXHAUST

STACK - ADWEST RTO

STACK - CLEAVER BROOKS BOILER

STACK - CLEAVER BROOKS BOILER

STACK - AES RTO

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PERMIT MAPSCU031

CU032

PROC101A

PROC101B

PROC101C

PROC101D

PROC101E

PROC101F

PROC102A

PROC102C

PROC102E

PROC104

STACS031

STACS032

CNTLCD01A

CNTLCD01B

STACS003

CNTLCD01D

CNTLCD01E

CNTLCD01F

CNTLC03

CNTLC03

CNTLC03

STACS007STACS008

STACS001

STACS002

STACS004

STACS005

STACS006

STACS03A

STACS03A

STACS03A

FMLFML02

FMLFML01

FMLFML02

FMLFML01

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PERMIT MAPSPROCP105A

PROCP105C

PROCP105D

CNTLC01

CNTLC01

CNTLC01

STACS012

STACS012

STACS012

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#001

#002

#003

#004

#005

#006

Definitions

Prohibition of Air Pollution

Property Rights

Permit Expiration

Permit Renewal

Transfer of Ownership or Operational Control

Words and terms that are not otherwise defined in this permit shall have the meanings set forth in Section 3 of the Air Pollution Control Act (35 P.S. § 4003) and 25 Pa. Code § 121.1.

No person may permit air pollution as that term is defined in the act.

This permit does not convey property rights of any sort, or any exclusive privileges.

This operating permit is issued for a fixed term of five (5) years and shall expire on the date specified on Page 1 of this permit. The terms and conditions of the expired permit shall automatically continue pending issuance of a new Title V permit, provided the permittee has submitted a timely and complete application and paid applicable fees required under 25 Pa. Code Chapter 127, Subchapter I and the Department is unable, through no fault of the permittee, to issue or deny a new permit before the expiration of the previous permit. An application is complete if it contains sufficient information to begin processing the application, has the applicable sections completed and has been signed by a responsible official.

(a) An application for the renewal of the Title V permit shall be submitted to the Department at least six (6) months,and not more than 18 months, before the expiration date of this permit. The renewal application is timely if acomplete application is submitted to the Department's Regional Air Manager within the timeframe specified in thispermit condition.

(b) The application for permit renewal shall include the current permit number, the appropriate permit renewal fee, adescription of any permit revisions and off-permit changes that occurred during the permit term, and any applicablerequirements that were promulgated and not incorporated into the permit during the permit term. The fees shall be made payable to "The Commonwealth of Pennsylvania Clean Air Fund" and submitted with the fee form to the respective regional office.

(c) The renewal application shall also include submission of proof that the local municipality and county, in which thefacility is located, have been notified in accordance with 25 Pa. Code § 127.413. The application for renewal of theTitle V permit shall also include submission of compliance review forms which have been used by the permittee toupdate information submitted in accordance with either 25 Pa. Code § 127.412(b) or § 127.412(j).

(d) The permittee, upon becoming aware that any relevant facts were omitted or incorrect information was submittedin the permit application, shall promptly submit such supplementary facts or corrected information during the permitrenewal process. The permittee shall also promptly provide additional information as necessary to address anyrequirements that become applicable to the source after the date a complete renewal application was submitted butprior to release of a draft permit.

(a) In accordance with 25 Pa. Code § 127.450(a)(4), a change in ownership or operational control of the source shall betreated as an administrative amendment if:

(1) The Department determines that no other change in the permit is necessary; (2) A written agreement has been submitted to the Department identifying the specific date of the transfer of permit responsibility, coverage and liability between the current and the new permittee; and,

(3) A compliance review form has been submitted to the Department and the permit transfer has been approved by

SECTION B. General Title V Requirements

[25 Pa. Code § 121.1]

[25 Pa. Code § 121.7]

[25 Pa. Code § 127.512(c)(4)]

[25 Pa. Code § 127.446(a) and (c)]

[25 Pa. Code §§ 127.412, 127.413, 127.414, 127.446(e), 127.503 & 127.704(b)]

[25 Pa. Code §§ 127.450(a)(4) & 127.464(a)]

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#007

#008

#009

Inspection and Entry

Compliance Requirements

Need to Halt or Reduce Activity Not a Defense

the Department.

(b) In accordance with 25 Pa. Code § 127.464(a), this permit may not be transferred to another person except in cases of transfer-of-ownership which are documented and approved to the satisfaction of the Department.

(a) Upon presentation of credentials and other documents as may be required by law for inspection and entry purposes, the permittee shall allow the Department of Environmental Protection or authorized representatives of the Department to perform the following:

(1) Enter at reasonable times upon the permittee's premises where a Title V source is located or emissions related activity is conducted, or where records are kept under the conditions of this permit;

(2) Have access to and copy or remove, at reasonable times, records that are kept under the conditions of this permit;

(3) Inspect at reasonable times, facilities, equipment including monitoring and air pollution control equipment, practices, or operations regulated or required under this permit;

(4) Sample or monitor, at reasonable times, substances or parameters, for the purpose of assuring compliance with the permit or applicable requirements as authorized by the Clean Air Act, the Air Pollution Control Act, or the regulations promulgated under the Acts.

(b) Pursuant to 35 P.S. § 4008, no person shall hinder, obstruct, prevent or interfere with the Department or its personnel in the performance of any duty authorized under the Air Pollution Control Act.

(c) Nothing in this permit condition shall limit the ability of the EPA to inspect or enter the premises of the permittee in accordance with Section 114 or other applicable provisions of the Clean Air Act.

(a) The permittee shall comply with the conditions of this permit. Noncompliance with this permit constitutes a violationof the Clean Air Act and the Air Pollution Control Act and is grounds for one (1) or more of the following:

(1) Enforcement action

(2) Permit termination, revocation and reissuance or modification

(3) Denial of a permit renewal application

(b) A person may not cause or permit the operation of a source, which is subject to 25 Pa. Code Article III, unless the source(s) and air cleaning devices identified in the application for the plan approval and operating permit and the plan approval issued to the source are operated and maintained in accordance with specifications in the applications and the conditions in the plan approval and operating permit issued by the Department. A person may not cause or permit the operation of an air contamination source subject to 25 Pa. Code Chapter 127 in a manner inconsistent with good operating practices.

(c) For purposes of Sub-condition (b) of this permit condition, the specifications in applications for plan approvals and operating permits are the physical configurations and engineering design details which the Department determines are essential for the permittee's compliance with the applicable requirements in this Title V permit.

It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce thepermitted activity in order to maintain compliance with the conditions of this permit.


[25 Pa. Code § 127.513, 35 P.S. § 4008 and § 114 of the CAA]

[25 Pa. Code §§ 127.25, 127.444, & 127.512(c)(1)]

[25 Pa. Code § 127.512(c)(2)]

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#010

#011

#012

#013

Duty to Provide Information

Reopening and Revising the Title V Permit for Cause

Reopening a Title V Permit for Cause by EPA

Operating Permit Application Review by the EPA

(a) The permittee shall furnish to the Department, within a reasonable time, information that the Department may request in writing to determine whether cause exists for modifying, revoking and reissuing, or terminating the permit, or to determine compliance with the permit.

(b) Upon request, the permittee shall also furnish to the Department copies of records that the permittee is required to keep by this permit, or for information claimed to be confidential, the permittee may furnish such records directly to the Administrator of EPA along with a claim of confidentiality.

(a) This Title V permit may be modified, revoked, reopened and reissued or terminated for cause. The filing of a request by the permittee for a permit modification, revocation and reissuance, or termination, or of a notification of planned changes or anticipated noncompliance does not stay a permit condition.

(b) This permit may be reopened, revised and reissued prior to expiration of the permit under one or more of the following circumstances: (1) Additional applicable requirements under the Clean Air Act or the Air Pollution Control Act become applicable to a Title V facility with a remaining permit term of three (3) or more years prior to the expiration date of this permit. The Department will revise the permit as expeditiously as practicable but not later than 18 months after promulgation of the applicable standards or regulations. No such revision is required if the effective date of the requirement is later than the expiration date of this permit, unless the original permit or its terms and conditions has been extended.

(2) Additional requirements, including excess emissions requirements, become applicable to an affected source under the acid rain program. Upon approval by the Administrator of EPA, excess emissions offset plans for an affected source shall be incorporated into the permit.

(3) The Department or the EPA determines that this permit contains a material mistake or inaccurate statements were made in establishing the emissions standards or other terms or conditions of this permit.

(4) The Department or the Administrator of EPA determines that the permit must be revised or revoked to assure compliance with the applicable requirements.

(c) Proceedings to revise this permit shall follow the same procedures which apply to initial permit issuance and shall affect only those parts of this permit for which cause to revise exists. The revision shall be made as expeditiously as practicable.

(d) Regardless of whether a revision is made in accordance with (b)(1) above, the permittee shall meet the applicable standards or regulations promulgated under the Clean Air Act within the time frame required by standards or regulations.

As required by the Clean Air Act and regulations adopted thereunder, this permit may be modified, reopened and reissued, revoked or terminated for cause by EPA in accordance with procedures specified in 25 Pa. Code § 127.543.

The applicant may be required by the Department to provide a copy of the permit application, including the compliance plan, directly to the Administrator of the EPA. Copies of title V permit applications to EPA, pursuant to 25 PA Code §127.522(a), shall be submitted, if required, to the following EPA e-mail box: [email protected]

Please place the following in the subject line: TV [permit number], [Facility Name].


[25 Pa. Code §§ 127.411(d) & 127.512(c)(5)]

[25 Pa. Code §§ 127.463, 127.512(c)(3) & 127.542]

[25 Pa. Code § 127.543]

[25 Pa. Code § 127.522(a)]

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#014

#015

#016

#017

#018

Significant Operating Permit Modifications

Minor Operating Permit Modifications

Administrative Operating Permit Amendments

Severability Clause

Fee Payment

When permit modifications during the term of this permit do not qualify as minor permit modifications or administrative amendments, the permittee shall submit an application for significant Title V permit modifications in accordance with 25 Pa. Code § 127.541. Notifications to EPA, pursuant to 25 PA Code §127.522(a), if required, shall be submitted, to thefollowing EPA e-mail box:

[email protected]


The permittee may make minor operating permit modifications (as defined in 25 Pa. Code §121.1), on an expedited basis, in accordance with 25 Pa. Code §127.462 (relating to minor operating permit modifications). Notifications to EPA, pursuant to 25 PA Code §127.462(c), if required, shall be submitted, to the following EPA e-mail box:

[email protected]


(a) The permittee may request administrative operating permit amendments, as defined in 25 Pa. Code §127.450(a). Copies of request for administrative permit amendment to EPA, pursuant to 25 PA Code §127.450(c)(1), if required, shall be submitted to the following EPA e-mail box:

[email protected]


(b) Upon final action by the Department granting a request for an administrative operating permit amendment covered under §127.450(a)(5), the permit shield provisions in 25 Pa. Code § 127.516 (relating to permit shield) shall apply to administrative permit amendments incorporated in this Title V Permit in accordance with §127.450(c), unless precluded by the Clean Air Act or the regulations thereunder.

The provisions of this permit are severable, and if any provision of this permit is determined by the Environmental Hearing Board or a court of competent jurisdiction, or US EPA to be invalid or unenforceable, such a determination will not affect the remaining provisions of this permit.

(a) The permittee shall pay fees to the Department in accordance with the applicable fee schedules in 25 Pa. Code Chapter 127, Subchapter I (relating to plan approval and operating permit fees). The applicable fees shall be made payable to "The Commonwealth of Pennsylvania Clean Air Fund" with the permit number clearly indicated and submitted to the respective regional office.

(b) Emission Fees. The permittee shall, on or before September 1st of each year, pay applicable annual Title V emission fees for emissions occurring in the previous calendar year as specified in 25 Pa. Code § 127.705. The permittee is not required to pay an emission fee for emissions of more than 4,000 tons of each regulated pollutant emitted from the facility.

(c) As used in this permit condition, the term "regulated pollutant" is defined as a VOC, each pollutant regulated under Sections 111 and 112 of the Clean Air Act and each pollutant for which a National Ambient Air Quality Standard has been promulgated, except that carbon monoxide is excluded.


[25 Pa. Code § 127.541]

[25 Pa. Code §§ 121.1 & 127.462]

[25 Pa. Code § 127.450]

[25 Pa. Code § 127.512(b)]

[25 Pa. Code §§ 127.704, 127.705 & 127.707]

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#019Authorization for De Minimis Emission Increases

(d) Late Payment. Late payment of emission fees will subject the permittee to the penalties prescribed in 25 Pa. Code § 127.707 and may result in the suspension or termination of the Title V permit. The permittee shall pay a penalty of fifty percent (50%) of the fee amount, plus interest on the fee amount computed in accordance with 26 U.S.C.A. § 6621(a)(2)from the date the emission fee should have been paid in accordance with the time frame specified in 25 Pa. Code § 127.705(c).

(e) The permittee shall pay an annual operating permit maintenance fee according to the following fee schedule established in 25 Pa. Code § 127.704(d) on or before December 31 of each year for the next calendar year.

(1) Eight thousand dollars ($8,000) for calendar years 2021—2025. (2) Ten thousand dollars ($10,000) for calendar years 2026—2030. (3) Twelve thousand five hundred dollars ($12,500) for the calendar years beginning with 2031.

(a) This permit authorizes de minimis emission increases from a new or existing source in accordance with 25 Pa. Code §§ 127.14 and 127.449 without the need for a plan approval or prior issuance of a permit modification. The permittee shall provide the Department with seven (7) days prior written notice before commencing any de minimis emissions increase that would result from either: (1) a physical change of minor significance under § 127.14(c)(1); or (2) the construction, installation, modification or reactivation of an air contamination source. The written notice shall:

(1) Identify and describe the pollutants that will be emitted as a result of the de minimis emissions increase.

(2) Provide emission rates expressed in tons per year and in terms necessary to establish compliance consistent with any applicable requirement.

The Department may disapprove or condition de minimis emission increases at any time.

(b) Except as provided below in (c) and (d) of this permit condition, the permittee is authorized during the term of this permit to make de minimis emission increases (expressed in tons per year) up to the following amounts without the need for a plan approval or prior issuance of a permit modification:

(1) Four tons of carbon monoxide from a single source during the term of the permit and 20 tons of carbon monoxide at the facility during the term of the permit.

(2) One ton of NOx from a single source during the term of the permit and 5 tons of NOx at the facility during the term of the permit.

(3) One and six-tenths tons of the oxides of sulfur from a single source during the term of the permit and 8.0 tons of oxides of sulfur at the facility during the term of the permit.

(4) Six-tenths of a ton of PM10 from a single source during the term of the permit and 3.0 tons of PM10 at the facility during the term of the permit. This shall include emissions of a pollutant regulated under Section 112 of the Clean Air Act unless precluded by the Clean Air Act or 25 Pa. Code Article III.

(5) One ton of VOCs from a single source during the term of the permit and 5.0 tons of VOCs at the facility during the term of the permit. This shall include emissions of a pollutant regulated under Section 112 of the Clean Air Act unless precluded by the Clean Air Act or 25 Pa. Code Article III.

(c) In accordance with § 127.14, the permittee may install the following minor sources without the need for a plan approval:

(1) Air conditioning or ventilation systems not designed to remove pollutants generated or released from other sources.

(2) Combustion units rated at 2,500,000 or less Btu per hour of heat input.


[25 Pa. Code §§ 127.14(b) & 127.449]

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#020

#021

Reactivation of Sources

Circumvention

(3) Combustion units with a rated capacity of less than 10,000,000 Btu per hour heat input fueled by natural gas supplied by a public utility, liquefied petroleum gas or by commercial fuel oils which are No. 2 or lighter, viscosity less than or equal to 5.82 c St, and which meet the sulfur content requirements of 25 Pa. Code § 123.22 (relating to combustion units). For purposes of this permit, commercial fuel oil shall be virgin oil which has no reprocessed, recycled or waste material added.

(4) Space heaters which heat by direct heat transfer.

(5) Laboratory equipment used exclusively for chemical or physical analysis.

(6) Other sources and classes of sources determined to be of minor significance by the Department.

(d) This permit does not authorize de minimis emission increases if the emissions increase would cause one or more of the following:

(1) Increase the emissions of a pollutant regulated under Section 112 of the Clean Air Act except as authorized in Subparagraphs (b)(4) and (5) of this permit condition.

(2) Subject the facility to the prevention of significant deterioration requirements in 25 Pa. Code Chapter 127, Subchapter D and/or the new source review requirements in Subchapter E.

(3) Violate any applicable requirement of the Air Pollution Control Act, the Clean Air Act, or the regulations promulgated under either of the acts.

(4) Changes which are modifications under any provision of Title I of the Clean Air Act and emission increases which would exceed the allowable emissions level (expressed as a rate of emissions or in terms of total emissions) under the Title V permit.

(e) Unless precluded by the Clean Air Act or the regulations thereunder, the permit shield described in 25 Pa. Code § 127.516 (relating to permit shield) shall extend to the changes made under 25 Pa. Code § 127.449 (relating to de minimis emission increases).

(f) Emissions authorized under this permit condition shall be included in the monitoring, recordkeeping and reporting requirements of this permit.

(g) Except for de minimis emission increases allowed under this permit, 25 Pa. Code § 127.449, or sources and physical changes meeting the requirements of 25 Pa. Code § 127.14, the permittee is prohibited from making physical changes or engaging in activities that are not specifically authorized under this permit without first applying for a plan approval. In accordance with § 127.14(b), a plan approval is not required for the construction, modification, reactivation, or installation of the sources creating the de minimis emissions increase.

(h) The permittee may not meet de minimis emission threshold levels by offsetting emission increases or decreases at the same source.

(a) The permittee may reactivate a source at the facility that has been out of operation or production for at least one year,but less than or equal to five (5) years, if the source is reactivated in accordance with the requirements of 25 Pa. Code §§ 127.11a and 127.215. The reactivated source will not be considered a new source.

(b) A source which has been out of operation or production for more than five (5) years but less than 10 years may be reactivated and will not be considered a new source if the permittee satisfies the conditions specified in 25 Pa. Code § 127.11a(b).

(a) The owner of this Title V facility, or any other person, may not circumvent the new source review requirements of 25 Pa. Code Chapter 127, Subchapter E by causing or allowing a pattern of ownership or development, including the


[25 Pa. Code §§ 127.11a & 127.215]

[25 Pa. Code §§ 121.9 & 127.216]

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#022

#023

#024

Submissions

Sampling, Testing and Monitoring Procedures

Recordkeeping Requirements

phasing, staging, delaying or engaging in incremental construction, over a geographic area of a facility which, except forthe pattern of ownership or development, would otherwise require a permit or submission of a plan approval application.

(b) No person may permit the use of a device, stack height which exceeds good engineering practice stack height, dispersion technique or other technique which, without resulting in reduction of the total amount of air contaminants emitted, conceals or dilutes an emission of air contaminants which would otherwise be in violation of this permit, the Air Pollution Control Act or the regulations promulgated thereunder, except that with prior approval of the Department, the device or technique may be used for control of malodors.

(a) Reports, test data, monitoring data, notifications and requests for renewal of the permit shall be submitted to the:

Regional Air Program ManagerPA Department of Environmental Protection(At the address given on the permit transmittal letter, or otherwise notified)

(b) Any report or notification for the EPA Administrator or EPA Region III should be addressed to:

Enforcement & Compliance Assurance DivisionAir, RCRA and Toxics BranchAir Section1650 Arch Street, 3ED21Philadelphia, PA 19103

The Title V compliance certification shall be emailed to EPA at [email protected].

(c) An application, form, report or compliance certification submitted pursuant to this permit condition shall contain certification by a responsible official as to truth, accuracy, and completeness as required under 25 Pa. Code § 127.402(d). Unless otherwise required by the Clean Air Act or regulations adopted thereunder, this certification and any other certification required pursuant to this permit shall state that, based on information and belief formed after reasonable inquiry, the statements and information in the document are true, accurate and complete.

(a) The permittee shall perform the emissions monitoring and analysis procedures or test methods for applicable requirements of this Title V permit. In addition to the sampling, testing and monitoring procedures specified in this permit, the Permittee shall comply with any additional applicable requirements promulgated under the Clean Air Act after permit issuance regardless of whether the permit is revised.

(b) The sampling, testing and monitoring required under the applicable requirements of this permit, shall be conductedin accordance with the requirements of 25 Pa. Code Chapter 139 unless alternative methodology is required by the Clean Air Act (including §§ 114(a)(3) and 504(b)) and regulations adopted thereunder.

(a) The permittee shall maintain and make available, upon request by the Department, records of required monitoring information that include the following:

(1) The date, place (as defined in the permit) and time of sampling or measurements.

(2) The dates the analyses were performed.

(3) The company or entity that performed the analyses.

(4) The analytical techniques or methods used.


[25 Pa. Code §§ 127.402(d) & 127.513(1)]

[25 Pa. Code §§ 127.441(c) & 127.463(e); Chapter 139; & 114(a)(3), 504(b) of the CAA]

[25 Pa. Code §§ 127.511 & Chapter 135]

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#025

#026

Reporting Requirements

Compliance Certification

(5) The results of the analyses.

(6) The operating conditions as existing at the time of sampling or measurement.

(b) The permittee shall retain records of the required monitoring data and supporting information for at least five (5) years from the date of the monitoring sample, measurement, report or application. Supporting information includes thecalibration data and maintenance records and original strip-chart recordings for continuous monitoring instrumentation, and copies of reports required by the permit.

(c) The permittee shall maintain and make available to the Department upon request, records including computerized records that may be necessary to comply with the reporting, recordkeeping and emission statement requirements in 25Pa. Code Chapter 135 (relating to reporting of sources). In accordance with 25 Pa. Code Chapter 135, § 135.5, such records may include records of production, fuel usage, maintenance of production or pollution control equipment or other information determined by the Department to be necessary for identification and quantification of potential and actual air contaminant emissions. If direct recordkeeping is not possible or practical, sufficient records shall be kept to provide the needed information by indirect means.

(a) The permittee shall comply with the reporting requirements for the applicable requirements specified in this Title V permit. In addition to the reporting requirements specified herein, the permittee shall comply with any additional applicable reporting requirements promulgated under the Clean Air Act after permit issuance regardless of whether thepermit is revised.

(b) Pursuant to 25 Pa. Code § 127.511(c), the permittee shall submit reports of required monitoring at least every six (6)months unless otherwise specified in this permit. Instances of deviations (as defined in 25 Pa. Code § 121.1) from permit requirements shall be clearly identified in the reports. The reporting of deviations shall include the probable cause of the deviations and corrective actions or preventative measures taken, except that sources with continuous emission monitoring systems shall report according to the protocol established and approved by the Department for the source. The required reports shall be certified by a responsible official.

(c) Every report submitted to the Department under this permit condition shall comply with the submission procedures specified in Section B, Condition #022(c) of this permit.

(d) Any records, reports or information obtained by the Department or referred to in a public hearing shall be made available to the public by the Department except for such records, reports or information for which the permittee has shown cause that the documents should be considered confidential and protected from disclosure to the public under Section 4013.2 of the Air Pollution Control Act and consistent with Sections 112(d) and 114(c) of the Clean Air Act and 25 Pa. Code § 127.411(d). The permittee may not request a claim of confidentiality for any emissions data generated for the Title V facility.

(a) One year after the date of issuance of the Title V permit, and each year thereafter, unless specified elsewhere in the permit, the permittee shall submit to the Department and EPA Region III a certificate of compliance with the terms and conditions in this permit, for the previous year, including the emission limitations, standards or work practices.This certification shall include:

(1) The identification of each term or condition of the permit that is the basis of the certification.(2) The compliance status.(3) The methods used for determining the compliance status of the source, currently and over the reporting period.(4) Whether compliance was continuous or intermittent.

(b) The compliance certification shall be postmarked or hand-delivered no later than thirty days after each anniversary ofthe date of issuance of this Title V Operating Permit, or on the submittal date specified elsewhere in the permit, to the Department in accordance with the submission requirements specified in Section B, Condition #022 of this permit. The Title V compliance certification shall be emailed to EPA at [email protected].


[25 Pa. Code §§ 127.411(d), 127.442, 127.463(e) & 127.511(c)]

[25 Pa. Code § 127.513]

35-00008



#027

#028

Operational Flexibility

Risk Management

The permittee is authorized to make changes within the Title V facility in accordance with the following provisions in 25 Pa. Code Chapter 127 which implement the operational flexibility requirements of Section 502(b)(10) of the Clean Air Act and Section 6.1(i) of the Air Pollution Control Act:

(1) Section 127.14 (relating to exemptions)

(2) Section 127.447 (relating to alternative operating scenarios)

(3) Section 127.448 (relating to emissions trading at facilities with federally enforceable emissions caps)

(4) Section 127.449 (relating to de minimis emission increases)

(5) Section 127.450 (relating to administrative operating permit amendments)

(6) Section 127.462 (relating to minor operating permit amendments)

(7) Subchapter H (relating to general plan approvals and operating permits)

(a) If required by Section 112(r) of the Clean Air Act, the permittee shall develop and implement an accidental release program consistent with requirements of the Clean Air Act, 40 CFR Part 68 (relating to chemical accident prevention provisions) and the Federal Chemical Safety Information, Site Security and Fuels Regulatory Relief Act (P.L. 106-40).

(b) The permittee shall prepare and implement a Risk Management Plan (RMP) which meets the requirements of Section 112(r) of the Clean Air Act, 40 CFR Part 68 and the Federal Chemical Safety Information, Site Security and FuelsRegulatory Relief Act when a regulated substance listed in 40 CFR § 68.130 is present in a process in more than the listed threshold quantity at the Title V facility. The permittee shall submit the RMP to the federal Environmental Protection Agency according to the following schedule and requirements:

(1) The permittee shall submit the first RMP to a central point specified by EPA no later than the latest of the following:

(i) Three years after the date on which a regulated substance is first listed under § 68.130; or,(ii) The date on which a regulated substance is first present above a threshold quantity in a process.

(2) The permittee shall submit any additional relevant information requested by the Department or EPA concerning the RMP and shall make subsequent submissions of RMPs in accordance with 40 CFR § 68.190.

(3) The permittee shall certify that the RMP is accurate and complete in accordance with the requirements of 40 CFR Part 68, including a checklist addressing the required elements of a complete RMP.

(c) As used in this permit condition, the term "process" shall be as defined in 40 CFR § 68.3. The term "process" means any activity involving a regulated substance including any use, storage, manufacturing, handling, or on-site movement of such substances or any combination of these activities. For purposes of this definition, any group of vessels that are interconnected, or separate vessels that are located such that a regulated substance could be involvedin a potential release, shall be considered a single process.

(d) If the Title V facility is subject to 40 CFR Part 68, as part of the certification required under this permit, the permittee shall:

(1) Submit a compliance schedule for satisfying the requirements of 40 CFR Part 68 by the date specified in 40 CFR § 68.10(a); or,

(2) Certify that the Title V facility is in compliance with all requirements of 40 CFR Part 68 including the registration and submission of the RMP.


[25 Pa. Code § 127.3]

[25 Pa. Code §§ 127.441(d), 127.512(i) and 40 CFR Part 68]

35-00008



#029

#030

#031

#032

Approved Economic Incentives and Emission Trading Programs

Permit Shield

Reporting

Report Format

(e) If the Title V facility is subject to 40 CFR Part 68, the permittee shall maintain records supporting the implementation of an accidental release program for five (5) years in accordance with 40 CFR § 68.200.

(f) When the Title V facility is subject to the accidental release program requirements of Section 112(r) of the Clean Air Act and 40 CFR Part 68, appropriate enforcement action will be taken by the Department if:

(1) The permittee fails to register and submit the RMP or a revised plan pursuant to 40 CFR Part 68.

(2) The permittee fails to submit a compliance schedule or include a statement in the compliance certification required under Section B, Condition #026 of this permit that the Title V facility is in compliance with the requirements of Section 112(r) of the Clean Air Act, 40 CFR Part 68, and 25 Pa. Code § 127.512(i).

No permit revision shall be required under approved economic incentives, marketable permits, emissions trading and other similar programs or processes for changes that are provided for in this Title V permit.

(a) The permittee's compliance with the conditions of this permit shall be deemed in compliance with applicable requirements (as defined in 25 Pa. Code § 121.1) as of the date of permit issuance if either of the following applies:

(1) The applicable requirements are included and are specifically identified in this permit.

(2) The Department specifically identifies in the permit other requirements that are not applicable to the permitted facility or source.

(b) Nothing in 25 Pa. Code § 127.516 or the Title V permit shall alter or affect the following:

(1) The provisions of Section 303 of the Clean Air Act, including the authority of the Administrator of the EPA provided thereunder.

(2) The liability of the permittee for a violation of an applicable requirement prior to the time of permit issuance.

(3) The applicable requirements of the acid rain program, consistent with Section 408(a) of the Clean Air Act.

(4) The ability of the EPA to obtain information from the permittee under Section 114 of the Clean Air Act.

(c) Unless precluded by the Clean Air Act or regulations thereunder, final action by the Department incorporating a significant permit modification in this Title V Permit shall be covered by the permit shield at the time that the permit containing the significant modification is issued.

(a) The permittee shall submit by March 1 of each year an annual emissions report for the preceding calendar year. Thereport shall include information for all active previously reported sources, new sources which were first operated during the preceding calendar year, and sources modified during the same period which were not previously reported. All air emissions from the facility should be estimated and reported.

(b) A source owner or operator may request an extension of time from the Department for the filing of an annual emissions report, and the Department may grant the extension for reasonable cause.

Emissions reports shall contain sufficient information to enable the Department to complete its emission inventory. Emissions reports shall be made by the source owner or operator in a format specified by the Department.


[25 Pa. Code § 127.512(e)]

[25 Pa. Code §§ 127.516, 127.450(d), 127.449(f) & 127.462(g)]

[25 Pa. Code §135.3]

[25 Pa. Code §135.4]

35-00008



I. RESTRICTIONS.

Emission Restriction(s).

# 001

# 002

# 003

# 004

# 005

[25 Pa. Code §123.1]

[25 Pa. Code §123.2]

[25 Pa. Code §123.31]

[25 Pa. Code §123.41]

[25 Pa. Code §123.42]

Prohibition of certain fugitive emissions

Fugitive particulate matter

Limitations

Limitations

Exceptions

(a) No person may permit the emission into the outdoor atmosphere of fugitive air contaminant from a source other than the following: (1) Construction or demolition of buildings or structures. (2) Grading, paving and maintenance of roads and streets. (3) Use of roads and streets. Emissions from material in or on trucks, railroad cars and other vehicular equipment are not considered as emissions from use of roads and streets. (4) Clearing of land. (5) Stockpiling of materials. (6) Open burning operations. (7) Blasting in open pit mines. Emissions from drilling are not considered as emissions from blasting. (8) N/A. (9) Sources and classes of sources other than those identified in paragraphs (1)-(8), for which the operator has obtained a determination from the Department that fugitive emissions from the source, after appropriate control, meet the following requirements: (i) the emissions are of minor significance with respect to causing air pollution; and (ii) the emissions are not preventing or interfering with the attainment or maintenance of any ambient air quality standard.

A person may not permit fugitive particulate matter to be emitted into the outdoor atmosphere from a source specified in SECTION C, Condition #001 (relating to prohibition of certain fugitive emissions) if such emissions are visible at the point the emissions pass outside the person's property.

MALODOR EMISSIONS

A person may not permit the emission into the outdoor atmosphere of any malodorous air contaminants from any source in such a manner that the malodors are detectable outside the property of the person on whose land the source is being operated.

VISIBLE EMISSIONS

(a) A person may not permit the emission into the outdoor atmosphere of visible air contaminants in such a manner that the opacity of the emission is either of the following: (1) Equal to or greater than 20% for a period or periods aggregating more than three minutes in any 1 hour. (2) Equal to or greater than 60% at any time.

VISIBLE EMISSIONS

(a) The limitations of SECTCION C, Condition #004, shall not apply to a visible emission in any of the following instances: (1) When the presence of uncombined water is the only reason for failure of the emission to meet the limitations.

SECTION C. Site Level Requirements

35-00008



# 006 [25 Pa. Code §127.512]Operating permit terms and conditions.

(2) When the emission results from the operation of equipment used solely to train and test persons in observing theopacity of visible emissions. (3) When the emission results from sources specified in SECTION C, Condition #001. (4) When arising from the production of agricultural commodities in their unmanufactured state on the premises of thefarm operation.

(a) The total annual volatile organic compound (VOC) emission rate from coatings, cleaning solvents, and any other material used at the Gentex Corp. Plant, which contains VOC's, shall be less than 50 TPY (tons per year) based on a 12-month rolling sum as calculated by the company and approved by the Department.

(b) The annual Hazardous Air Pollutants (HAP's) emission rate for the Gentex Corp. Plant shall be less than 10 TPY of any single HAP and less than 25 TPY for combined HAPs, based on a 12-month rolling sum.

# 007

# 008

# 009

[25 Pa. Code §127.511]

[25 Pa. Code §127.512]

[25 Pa. Code §139.1]

Monitoring and related recordkeeping and reporting requirements.

Operating permit terms and conditions.

Sampling facilities.

All sampling, testing and analyses performed in compliance with the requirements of any section of this Operating Permit shall be done in accordance with SECTION B, General Title V Requirement #023.

(a) If at any time the Department has cause to believe that air contaminant emissions from the sources at the facility may be in excess of the limitations specified in, or established pursuant to, any applicable rule or regulation contained in Article III of the Rules and Regulations of the Department of Environmental Protection, the company shall be required to conduct towhatever tests are deemed necessary by the Department to determine the actual emission rate(s), such testing shall be conducted in accordance with the provisions of the most current publication of the DEP Source Testing Manual and Chapter 139 of the Rules and Regulations of the Department of Environmental Protection. The testing shall be performed in accordance with any restriction or limitation established by the Department, within the time frame specified by the Department.

(b) The company shall not impose conditions upon or otherwise restrict the Department's access to the aforementioned sources) and/or any associated air cleaning device(s) and shall allow the Department to have access at any time to said source(s) and associated air cleaning device(s) with such measuring and recording equipment, including equipment recording visual observations, as the Department deems necessary and proper for performing its duties and for the effective enforcement of the Air Pollution Control Act.

(c) The company shall immediately notify the Department of any malfunction of, or damage to, these air cleaning devices which result in, or may possible result in, the emissions of air pollutants in excess of the limitations specified in the Operating Permit or any applicable Department Rule or Regulation.

If requested by the Department, the permittee shall conduct performance (stack) tests in accordance with the provisions of Chapter 139 of the Rules and Regulations of the Department. The permittee will provide adequate sampling ports, safe sampling platforms, and adequate utilities for the performance by the Department of tests on such sources. The Department will set forth, in the request, the time period in which the facilities shall be provided as well as the specifications for such facilities.

II. TESTING REQUIREMENTS.


35-00008



# 010

# 011

# 012

# 013

[25 Pa. Code §139.11]

[25 Pa. Code §123.41]

[25 Pa. Code §123.43]

[25 Pa. Code §127.511]

General requirements.

Limitations

Measuring techniques


(a) The following are applicable to source tests for determining emissions from stationary sources: (1) Performance tests shall be conducted while the source is operating at maximum routine operating conditions or under such other conditions, within the capacity of the equipment, as may be requested by the Department. (2) The Department will consider for approval where sufficient information is provided to verify the source conditions existing at the time of the test and where adequate data is available to show the manner in which the test was conducted. Information submitted to the Department shall include, as a minimum all of the following: (i) A thorough source description, including a description of any air cleaning devices and the flue. (ii) Process conditions, for example, the charging rate of raw material or rate of production of final product, boiler pressure, oven temperature, and other conditions which may affect emissions from the process. (iii) The location of the sampling ports. (iv) Effluent characteristics, including velocity, temperature, moisture content, gas density (percentage CO, CO2, O2 and N2), static and barometric pressures. (v) Sample collection techniques employed, including procedures used, equipment descriptions and data to verify that isokinetic sampling for particulate matter collection occurred and that acceptable test conditions were met. (vi) Laboratory procedures and results. (vii) Calculated results.

Equipment shall be maintained and operated in accordance with manufacture's specifications and in compliance with SECTION C, Condition #004.

(a) Visible emissions may be measured using either of the following: (1) A device approved by the Department and maintained to provide accurate opacity measurements. (2) Observers, trained and qualified to measure plume opacity with the naked eye or with the aid of any devices approved by the Department.

VISIBLE, FUGITIVE, AND MALODOR EMISSIONS

(a) The permittee shall conduct weekly inspections of the facility perimeter, during daylight hours when the plant is in operation, to detect visible, fugitive, and malodor emissions as follows: (1) Visible emissions in excess of the limits stated in SECTION C, Condition #004. (i) Visible emissions may be measured according to the methods specified in SECTION C, Condition #012, or alternatively, plant personnel who observe any visible emissions will report the incident of visible emissions to the Department within four (4) hours of each incident and make arrangements for a certified observer to verify the opacity of the emissions.

(2) The presence of fugitive emissions visible beyond the boundaries of the facility, as stated in SECTION C, Condition #002.

(3) The presence of malodor emissions beyond the boundaries of the facility, as stated in SECTION C, Condition #003.

III. MONITORING REQUIREMENTS.


35-00008



# 014

# 015

# 016

# 017

# 018

[25 Pa. Code §127.511]

[25 Pa. Code §127.512]

[25 Pa. Code §127.511]

[25 Pa. Code §127.513]

[25 Pa. Code §123.1]




Compliance certification.

Prohibition of certain fugitive emissions

All instances of exceedance of visible or fugitive emission limitations, SECTION C, Conditions #001, #002, and #004, shall be recorded in a log book. Such records shall be maintained in accordance with SECTION B, General Title V Requirement #025 and shall be made available to the Department upon written or verbal request in a reasonable time.

(a) The permittee shall maintain records in accordance with recordkeeping requirements of 25 Pa Code, Section 129.95, except that these records shall be retained in accordance with SECTION B, General Title V Requirement #025.

(b) These records shall include, but not limited to, all VOC and HAP's containing compounds used at the facility as well as calculations both VOC and HAP emissions (updated monthly): all air pollution control systems performance evaluations and records of calibration checks, adjustments and maintenance performed on all equipment which is subject to this operating permit.

(c) The facility shall keep on hand chemical composition data for all of the coatings used in the lines, and shall record on adaily basis the amount of these coatings and any volatile organic compound (VOC) solvent or thinner usage for these lines.

(a) The permittee, within one (1) hour of discovery of an occurrence, shall notify the Department, by phone at (570) 826-2511, of any malfunction, record keeping or reporting errors, or other possible non-compliance issues, which reasonably isbelieved to either result in or possibly result in, or which results in, the emission of air contaminants in excess of the limitations specified in, or established pursuant to, any applicable rule or regulations contained in Article III of the Rules and Regulations of the Department of Environmental Protection.

(b) A written report shall be submitted to the Department within five (5) working days following the initial notification describing the incident and the corrective actions taken or to be taken. The Department may take enforcement action for anyviolations of the applicable standards.

The reporting period for the Certificate of Compliance required by SECTION B, General Title V Requirement #024 shall be for the previous calendar year, and it shall be submitted within 60 days after the specified period but no later than March 1st.

(a) The permittee shall take all reasonable actions to prevent particulate matter from becoming airborne. These actions shall include, but not be limited to, the following: (1) Use, where possible, of water or chemicals for control of dust in the demolition of buildings or structures, construction operations, the grading of roads, or the clearing of land. (2) Application of asphalt, oil, water or suitable chemicals on dirt roads, material stockpiles and other surfaces which may give rise to airborne dusts. (3) Paving and maintenance of roadways. (4) Prompt removal of earth or other material from paved streets onto which earth or other material has been transported

IV.

V.

VI.

RECORDKEEPING REQUIREMENTS.

REPORTING REQUIREMENTS.

WORK PRACTICE REQUIREMENTS.


35-00008



# 019 [25 Pa. Code §129.14]Open burning operations

by trucking or earth moving equipment, erosion by water, or other means.

AIR BASINS

(a) No person may permit the open burning of material in an air basin.(b) Exceptions: The requirements of subsection (a) do not apply where the open burning operations result from: (1) A fire set to prevent or abate a fire hazard, when approved by the Department and set by or under the supervision of a public officer. (2) A fire set for the purpose of instructing personnel in fire fighting, when approved by the Department. (3) A fire set for the prevention and control of disease or pests, when approved by the Department. (4) A fire set in conjunction with the production of agricultural commodities in their unmanufactured state on the premises of the farm operation. (5) A fire set for the purpose of burning domestic refuse, when the fire is on the premises of a structure occupied solely as a dwelling by two families or less and when the refuse results from the normal occupancy of such structure. (6) A fire set solely for recreational or ceremonial purposes. (7) A fire set solely for cooking food.

(c) Clearing and grubbing wastes. The following is applicable to clearing and grubbing wastes: (1) As used in this subsection the following terms shall have the following meanings:

Air curtain destructor -- A mechanical device which forcefully projects a curtain of air across a pit in which open burning is being conducted so that combustion efficiency is increased and smoke and other particulate matter are contained.

Clearing and grubbing wastes -- Trees, shrubs, and other native vegetation which are cleared from land during or prior to the process of construction. The term does not include demolition wastes and dirt laden roots.

(2) Subsection (a) notwithstanding, clearing and grubbing wastes may be burned in a basin subject to the following requirements: (i) Air curtain destructors shall be used when burning clearing and grubbing wastes. (ii) Each proposed use of air curtain destructors shall be reviewed and approved by the Department in writing with respect to equipment arrangement, design and existing environmental conditions prior to commencement of burning. Proposals approved under this subparagraph need not obtain plan approval or operating permits under 25 Pa. Code, Chapter 127 (relating to construction modification, reactivation and operation of sources). (iii) Approval for use of an air curtain destructor at one site may be granted for a specified period not to exceed 3 months,but may be extended for additional limited periods upon further approval by the Department. (iv) The Department reserves the right to rescind approval granted if a determination by the Department indicates that anair pollution problem exists.

(3) During an air pollution episode, open burning is limited by 25 Pa. Code, Chapter 137 (relating to air pollution episodes) and shall cease as specified in such chapter.

VIII. COMPLIANCE CERTIFICATION.

IX. COMPLIANCE SCHEDULE.

VII. ADDITIONAL REQUIREMENTS.No additional requirements exist except as provided in other sections of this permit including Section B (Title V General Requirements).


No additional compliance certifications exist except as provided in other sections of this permit including Section B (relating to Title V General Requirements).

35-00008



No compliance milestones exist.

*** Permit Shield In Effect ***


35-00008



Source ID: Source Name:031 CLEAVER BROOKS BOILER - GP1-35-005

Source Capacity/Throughput:

I. RESTRICTIONS.

*** Permit Shield in Effect. ***

GROUP 01Conditions for this source occur in the following groups:

14.340 MMBTU/HR 102.100

14.010Gal/HRMMCF/HR

#2 OilNatural Gas

No additional requirements exist except as provided in other sections of this permit including Section B (Title V General Requirements) and/or Section E (Source Group Restrictions).

FMLFML01

FMLFML02

CU031

STACS031

No additional testing requirements exist except as provided in other sections of this permit including Section B (Title V General Requirements) and/or Section E (Source Group Restrictions).

No additional monitoring requirements exist except as provided in other sections of this permit including Section B (Title V General Requirements) and/or Section E (Source Group Restrictions).

No additional record keeping requirements exist except as provided in other sections of this permit including Section B (Title V General Requirements) and/or Section E (Source Group Restrictions).

No additional reporting requirements exist except as provided in other sections of this permit including Section B (Title V General Requirements) and/or Section E (Source Group Restrictions).

No additional work practice requirements exist except as provided in other sections of this permit including Section B (Title V General Requirements) and/or Section E (Source Group Restrictions).


II.

III.

IV.

V.

VI.

VII.

TESTING REQUIREMENTS.

MONITORING REQUIREMENTS.




ADDITIONAL REQUIREMENTS.

SECTION D. Source Level Requirements

35-00008



Source ID: Source Name:032 CLEAVER BROOKS BOILER - GP1-35-006


I. RESTRICTIONS.



14.200 MMBTU/HR 14.000

102.000MMCF/HRGal/HR

Natural Gas#2 Oil


FMLFML01

FMLFML02

CU032

STACS032







II.

III.

IV.

V.

VI.

VII.








35-00008



Source ID: Source Name:101A NORDSON SPRAY BOOTH 1


I. RESTRICTIONS.




PROC101A

CNTLCD01A

STACS001







II.

III.

IV.

V.

VI.

VII.








35-00008



Source ID: Source Name:101B NORDSON SPRAY BOOTH 2


I. RESTRICTIONS.




PROC101B

CNTLCD01B

STACS002







II.

III.

IV.

V.

VI.

VII.








35-00008



Source ID: Source Name:101C PAINT DRYING OVEN (HELMETS)


I. RESTRICTIONS.




PROC101C

STACS003







II.

III.

IV.

V.

VI.

VII.








35-00008



Source ID: Source Name:101D BINKS BOOTH 1


I. RESTRICTIONS.




PROC101D

CNTLCD01D

STACS004







II.

III.

IV.

V.

VI.

VII.








35-00008



Source ID: Source Name:101E BINKS BOOTH 2


I. RESTRICTIONS.




PROC101E

CNTLCD01E

STACS005







II.

III.

IV.

V.

VI.

VII.








35-00008



Source ID: Source Name:101F BINKS BOOTH 3


I. RESTRICTIONS.




PROC101F

CNTLCD01F

STACS006







II.

III.

IV.

V.

VI.

VII.








35-00008



Source ID: Source Name:102A 40" VINYL SPREADER


I. RESTRICTIONS.




PROC102A

CNTLC03

STACS03A







II.

III.

IV.

V.

VI.

VII.








35-00008



Source ID: Source Name:102C 60" SPREADER


I. RESTRICTIONS.




PROC102C

CNTLC03

STACS03A







II.

III.

IV.

V.

VI.

VII.








35-00008



Source ID: Source Name:102E 72 INCH SURFACE COATER


I. RESTRICTIONS.


(1) Pursuant to the provision of 25 PA Code, Chapter 123, Section 123.31, any malodorous air contaminants from any sources shall not be detected outside the plant property line at any time.

(2) VOC emissions from the facility shall be less than 50 TPY of VOC, based on a 12-month rolling sum. The HAPs from the facility shall be less than 10 TPY of any single HAP and shall be less than 25 TPY of all aggregated HAPs, based on a 12-month rolling sum.

(3) The RTO shall operate at a minimum of 1,400 degrees F and have a retention time of no less than 0.5 seconds.

(4) Pursuant to the Best Available Control Technology (BACT) provision of Pa. Code, Chapter 127, the RTO shall meet the following limitations: (a) The RTO shall operate at a destruction/removal efficiency of at least 98% for VOCs.

(5) The coating operation for this Source ID 102E shall not use more coatings than the following (based on a 12-month rolling sum): (a) Red - 215,000 gallons/year (b) Yellow - 259,000 gallons/year (c) Prepreg - 103,000 gallons/year



(1) Temperature sensing and recording devices shall be installed to show that the combustion chamber temperature of theRTO operates as stated in the Operating Permit.

(2) Temperature sensing and recording devices shall be installed to show that the combustion temperature be maintained at no less than 1,400 degrees F. The gases are to have a retention time of no less than 0.5 seconds at that temperature.

(3) The company shall ensure that the control devices shall be equipped with the applicable monitoring equipment and the monitoring equipment shall be installed, calibrated, operated, and maintained according to the vendor's specifications at all times the control device is in use.

PROC102E

CNTLC03

STACS03A

No additional testing requirements exist except as provided in other sections of this permit including Section B (Title V General Requirements).

II.

III.




35-00008



# 003

# 004

# 005

[25 Pa. Code §127.512]

[25 Pa. Code §127.512]

[25 Pa. Code §127.512]




(1) Temperatures shall be recorded whenever the RTO is in operation. Records shall be kept on hand and be made available to the Department upon request. These records shall be kept for a minimum of five (5) years.

(2) The company shall keep on hand chemical composition data for all coatings used in the coating operations and record any VOC solvent or thinner usage. These shall be kept on a daily basis.

Any changes in the location of the aforementioned source, or any changes in the process or control equipment would be considered a modification and would require the submittal of an amended application for plan approval in accordance with the provisions of 25 PA Code 127.11 and 127.12.

(1) The aforementioned source may only be operated as long as the associated air pollution control devices are operated and maintained in accordance with the specifications set forth in the respective operating permit, and the application submitted for said operating permit (as approved by the Department), and in accordance with any conditions set forth herein.

(2) The company shall maintain and operates the air pollution control equipment and sources in accordance with good engineering practice.

(3) All clean-up solvent operations must comply with Best Available Technology (BAT) to minimize Volatile Organic Compound (VOC) emissions. All cleaning operations must store new and used cleaning solvents in closed containers.


No additional requirements exist except as provided in other sections of this permit including Section B (Title V General Requirements).

IV.

V.

VI.

VII.






35-00008



Source ID: Source Name:104 ADHESIVES DEPT 5 & 17


I. RESTRICTIONS.



7.100 Lbs/HR ADHESIVES


PROC104

STACS007STACS008







II.

III.

IV.

V.

VI.

VII.








35-00008



Source ID: Source Name:P105A OPTICAL SYSTEM B


I. RESTRICTIONS.




PROCP105A

CNTLC01

STACS012







II.

III.

IV.

V.

VI.

VII.








35-00008



Source ID: Source Name:P105C MVS OPTICAL LINE


I. RESTRICTIONS.




PROCP105C

CNTLC01

STACS012







II.

III.

IV.

V.

VI.

VII.








35-00008



Source ID: Source Name:P105D FLOW COATING


I. RESTRICTIONS.




PROCP105D

CNTLC01

STACS012







II.

III.

IV.

V.

VI.

VII.








35-00008



I. RESTRICTIONS.


# 001

# 002

# 003

# 004

[25 Pa. Code §123.11]

[25 Pa. Code §123.22]

[25 Pa. Code §127.512]

[25 Pa. Code §127.512]

Combustion units

Combustion units



The permittee may not permit the emission into the outdoor atmosphere of particulate matter from each boiler in excess of the rate of 0.4 pound per million Btu of heat input, when the heat input to the combustion unit in millions of Btus per hour is greater than 2.5 but less than 50.

The permittee may not permit the emission into the outdoor atmosphere of sulfur oxides, expressed as SO2, from a combustion unit in excess of the rate of 3 pounds per million Btu of heat input over a 1-hour period.

Best Available Technology Requirements

(a) Combustion Units Constructed after December 2, 1995, with Rated Capacity Equal to or Greater than 10 Million Btu per Hour are subject to the following air contaiminant emission limitations:

(i) 30 ppmdv NOx at 3% O2 when firing gas; (ii) 90 ppmdv NOx at 3% O2 when firing No. 2 fuel oil; and (iii) 300 ppmdv CO at 3% O2.

The combustion unit(s) shall be fired only on gas (natural or liquefied petroleum) or No. 2 commercial fuel oil to which there has been no reclaimed or waste oil or other waste materials added.

The boilers are exempt from 40 CFR 63 Subpart JJJJJJ, if they meet the following requirement(s).

(a) The boilers shall only fire natural gas except during periods of gas curtailment, gas supply emergencies, or periodic testing on liquid fuel. Periodic testing of liquid fuel shall not exceed a combined total of 48 hours during any calendar year.

(b) Whenever the boilers are fired on anything other than natural gas, the facility shall keep records of the hours of operationand type of fuel used.

(c) If the conditions described above are not met, the facility shall immediately comply with the requirements of 40 CFR Part 63 Subpart JJJJJJ. The requirements of 40 CFR Part 63 Subpart JJJJJJ will be remain in effect throughout the remaining term of the permit.

Group Name: GROUP 01Group Description: BOILERSSources included in this group:

ID Name031032

CLEAVER BROOKS BOILER - GP1-35-005CLEAVER BROOKS BOILER - GP1-35-006

SECTION E. Source Group Restrictions.

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Fuel Restriction(s).

# 005 [25 Pa. Code §123.22]Combustion units

The concentration of Sulfur in the No. 2 Fuel Oil fired by these boilers shall not exceed 0.0015% Sulfur by weight.

# 006

# 007

[25 Pa. Code §127.512]

[25 Pa. Code §127.512]



To demonstrate compliance with Source Group 01 - Condition #005, the permittee shall comply with the following requirements:

(a) The permittee shall perform a quarterly analysis of the No. 2 Fuel Oil used by these sources. A representative sample shall be obtained and tested. The fuel characteristics to be determined shall include, but not be limited to, the following:

(1) The heating value (in Btu/Lb); and (2) The percent (%) sulfur content, by weight. (3) The percent (%) ash content, by weight.

Testing shall be done in accordance with 25 Pa. Code, Chapter 139.

(b) If the supplier of the oil can provide certification of the values of the fuel characteristics mentioned in section (a) (specificto each shipment of No. 2 Fuel Oil delivered to the facility), the permittee may substitute such certification (signed and notarized by a responsible official) for the analysis of a representative sample.

Combustion Units for Which Construction Commenced After June 9, 1989 and Subject to Federal New Source PerformanceStandards shall comply with the emission limitations of the New Source Performance Standards prescribed in 40 CFR Part60, Subpart Dc.

(a) The permittee shall install and maintain the necessary meter(s) to determine and to record amount of fuel usage.

(b) The permittee shall comply with the recordkeeping and certification requirements in accordance with 40 CFR §§60.46c(e), 60.42c(h) and 60.48c(f)(1). Reports shall be submitted on a semi-annual basis unless no excess emissions occurred. If there are no excess emissions, the permittee shall semi-annually report that no excess emissions occurred during the semi-annual reporting period (this does not apply to gas-fired units).

(c) The permittee shall maintain daily fuel consumption records in accordance with 40 CFR §60.48c(g) (this applies to both gas and oil-fired units). Records shall be kept for the fuel firing rates of the combustion unit on a monthly basis in order to determine sulfur dioxide (SO2) emissions in accordance with 40 CFR §60.48c(d) (this applies to oil-fired units only).

(d) Semi-annual reports shall be submitted by the permittee in accordance with 40 CFR §§60.48c(d), 60.48c(e)(11) and 60.48c(j). The initial semi-annual report shall be postmarked by the 30th day of the sixth month following the completion of the initial performance test. Each subsequent report shall be postmarked by the 30th day following the end of the reporting period (this does not apply to gas-fired units).

(e) Pursuant to 40 CFR §60.4, the permittee shall submit copies of all requests, reports, applications, submittals, and other communications to both EPA and the appropriate Regional Office of the Department. The EPA copies shall be forwarded to:

II.

III.

IV.






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Office of Air Enforcement and Compliance Assistance (3AP20)United States Environmental Protection AgencyRegion 31650 Arch StreetPhiladelphia, PA 19103-2029

The permittee shall keep records of the hours of operation of these boilers. These records with the records of the heating value, ash content, and sulfur content of the No. 2 Fuel Oil, shall be used with EPA's AP-42 emission factors to determine compliance with Source Group 01 - Conditions #001 and #002.


V.

VI.

VII.




No additional reporting requirements exist except as provided in other sections of this permit including Section B (Title V General Requirements).

No additional work practice requirements exist except as provided in other sections of this permit including Section B (Title V General Requirements).



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I. RESTRICTIONS.



The total facilities VOC emission (coatings, cleaning solutions, and any other material used at this facility which contain VOC's) are limited to the following:

POLLUTANT NEVER TO EXCEED TONS PER YEAR PERIOD VOC (4-Quarter Rolling Sum) 50 Tons/4-Quarter (12 month)

# 002

# 003

# 004

[25 Pa. Code §127.511]

[25 Pa. Code §127.511]

[25 Pa. Code §127.511]




The company shall record daily consumption of coatings (gallons per day) and hours of operation and maintain such records for a period of five (5) years. These records must be made available to the Department upon request.

The company shall keep on hand chemical composition data for all of the materials including coatings and cleaning solutions. The facility shall indicate all volatile organic compounds (VOC) material usage on the GROUP 02 Sources. These records shall be maintained and made available to the Department upon request.

(a) The company shall maintain a file containing all records and other data that are required to be collected pursuant to the various provisions of the operating permit, 25 PA Code Section 129.95, such that records provide sufficient data and calculations to clearly demonstrate that the requirements of 25 PA Code, Chapter 129, 129.91-94 are met. The file shall include, but not limited to: (1) A record of all VOC containing compounds used at the facility as well as calculations on the entire facilities VOC emissions (updated Monthly), and (2) All air pollution control systems performance evaluations and records of calibration checks, adjustment and maintenance performed on all equipment which is subject to this operating permit.

(b) All measurements, records and other data required to be maintained by the company shall be retained for at least five (5) years following the date on which such measurements, records or data are recorded. These records shall be available

Group Name: GROUP 02Group Description: PROTECTIVE CLOTHING MANUFACTURESources included in this group:

ID Name102A102C

40" VINYL SPREADER60" SPREADER

II.

III.

IV.





No additional monitoring requirements exist except as provided in other sections of this permit including Section B (Title V General Requirements).


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# 005

# 006

# 007

# 008

[25 Pa. Code §127.511]

[25 Pa. Code §127.512]

[25 Pa. Code §127.512]

[25 Pa. Code §127.512]





to the Department upon request.

When the incineration is in operation, the permittee shall maintain records of the temperature continuously. These records shall be maintained on-site and made available to the Department upon request.

Temperature sensing and recording devices shall be installed at a place approved by the Department to show that the exhaust gases prior to leaving the incinerator have achieved a temperature of no less than 1,400 degrees F.

The operation of the surface coating process shall not exceed VOC pollutants by 11.27 lbs./hr. and 32.9 tons/year.

The surface coating lines shall not operate more than 5,840 hours/year.


V.

VI.

VII.







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I. RESTRICTIONS.


# 001

# 002

[40 CFR Part 63 NESHAPS for Source Categories §40 CFR 63.11169]


What is the purpose of this subpart?

Am I subject to this subpart?

Except as provided in paragraph (d) of this section, this subpart establishes national emission standards for hazardous air pollutants (HAP) for area sources involved in any of the activities in paragraphs (a) through (c) of this section. This subpart also establishes requirements to demonstrate initial and continuous compliance with the emission standards contained herein.

(a) Paint stripping operations that involve the use of chemical strippers that contain methylene chloride (MeCl), Chemical Abstract Service number 75092, in paint removal processes;

(b) Autobody refinishing operations that encompass motor vehicle and mobile equipment spray-applied surface coating operations;

(c) Spray application of coatings containing compounds of chromium (Cr), lead (Pb), manganese (Mn), nickel (Ni), or cadmium (Cd), collectively referred to as the target HAP to any part or product made of metal or plastic, or combinations of metal and plastic that are not motor vehicles or mobile equipment.

(a) You are subject to this subpart if you operate an area source of HAP as defined in paragraph (b) of this section, includingsources that are part of a tribal, local, State, or Federal facility and you perform one or more of the activities in paragraphs (a)(1) through (3) of this section: (1) Perform paint stripping using MeCl for the removal of dried paint (including, but not limited to, paint, enamel, varnish, shellac, and lacquer) from wood, metal, plastic, and other substrates. (2) Perform spray application of coatings, as defined in §63.11180, to motor vehicles and mobile equipment including operations that are located in stationary structures at fixed locations, and mobile repair and refinishing operations that travelto the customer's location, except spray coating applications that meet the definition of facility maintenance in §63.11180. However, if you are the owner or operator of a motor vehicle or mobile equipment surface coating operation, you may petition the Administrator for an exemption from this subpart if you can demonstrate, to the satisfaction of the Administrator, that you spray apply no coatings that contain the target HAP, as defined in §63.11180. Petitions must include a description of the coatings that you spray apply and your certification that you do not spray apply any coatings containing the target HAP. If circumstances change such that you intend to spray apply coatings containing the target HAP, you must submit the initial notification required by 63.11175 and comply with the requirements of this subpart. (3) Perform spray application of coatings that contain the target HAP, as defined in §63.11180, to a plastic and/or metal substrate on a part or product, except spray coating applications that meet the definition of facility maintenance or space

SUBPART HHHHHH - National Emission Standards for Hazardous Air Pollutants: Paint Stripping and Miscellaneous Surface Coating Operations at Area Sources


Group Name: GROUP 03Group Description: HELMET COATINGSources included in this group:

ID Name101A101B101C101D101E101F

NORDSON SPRAY BOOTH 1NORDSON SPRAY BOOTH 2PAINT DRYING OVEN (HELMETS)BINKS BOOTH 1BINKS BOOTH 2BINKS BOOTH 3


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# 003

# 004



How do I know if my source is considered a new source or an existing source?

When do I have to comply with this subpart?

vehicle in §63.11180.

(b) An area source of HAP is a source of HAP that is not a major source of HAP, is not located at a major source, and is not part of a major source of HAP emissions. A major source of HAP emissions is any stationary source or group of stationary sources located within a contiguous area and under common control that emits or has the potential to emit any single HAP at a rate of 9.07 megagrams (Mg) (10 tons) or more per year, or emit any combination of HAP at a rate of 22.68 Mg (25 tons) or more per year.

(a) This subpart applies to each new and existing affected area source engaged in the activities listed in §63.11170, with the exception of those activities listed in §63.11169(d) of this subpart.

(b) The affected source is the collection of all of the items listed in paragraphs (b)(1) through (6) of this section. Not all affected sources will have all of the items listed in paragraphs (b)(1) through (6) of this section. (1) Mixing rooms and equipment; (2) Spray booths, ventilated prep stations, curing ovens, and associated equipment; (3) Spray guns and associated equipment; (4) Spray gun cleaning equipment; (5) Equipment used for storage, handling, recovery, or recycling of cleaning solvent or waste paint; and (6) Equipment used for paint stripping at paint stripping facilities using paint strippers containing MeCl.

(c) An affected source is a new source if it meets the criteria in paragraphs (c)(1) and (c)(2) of this section. (1) You commenced the construction of the source after September 17, 2007 by installing new paint stripping or surface coating equipment. If you purchase and install spray booths, enclosed spray gun cleaners, paint stripping equipment to reduce MeCl emissions, or purchase new spray guns to comply with this subpart at an existing source, these actions wouldnot make your existing source a new source. (2) The new paint stripping or surface coating equipment is used at a source that was not actively engaged in paint stripping and/or miscellaneous surface coating prior to September 17, 2007.

(d) An affected source is reconstructed if it meets the definition of reconstruction in §63.2.

(e) An affected source is an existing source if it is not a new source or a reconstructed source.

The date by which you must comply with this subpart is called the compliance date. The compliance date for each type of affected source is specified in paragraphs (a) and (b) of this section.

(a) For a new or reconstructed affected source, the compliance date is the applicable date in paragraph (a)(1) or (2) of this section: (1) If the initial startup of your new or reconstructed affected source is after September 17, 2007, the compliance date is January 9, 2008. (2) If the initial startup of your new or reconstructed affected source occurs after January 9, 2008, the compliance date is the date of initial startup of your affected source.

(b) For an existing affected source, the compliance date is January 10, 2011.




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# 005 [40 CFR Part 63 NESHAPS for Source Categories §40 CFR 63.11173]

What are my general requirements for complying with this subpart?

(a) Each paint stripping operation that is an affected area source must implement management practices to minimize the evaporative emissions of MeCl. The management practices must address, at a minimum, the practices in paragraphs (a)(1) through (5) of this section, as applicable, for your operations. (1) Evaluate each application to ensure there is a need for paint stripping (e.g., evaluate whether it is possible to re-coat the piece without removing the existing coating). (2) Evaluate each application where a paint stripper containing MeCl is used to ensure that there is no alternative paint stripping technology that can be used. (3) Reduce exposure of all paint strippers containing MeCl to the air. (4) Optimize application conditions when using paint strippers containing MeCl to reduce MeCl evaporation (e.g., if the stripper must be heated, make sure that the temperature is kept as low as possible to reduce evaporation). (5) Practice proper storage and disposal of paint strippers containing MeCl (e.g., store stripper in closed, air-tight containers).

(b) Each paint stripping operation that has annual usage of more than one ton of MeCl must develop and implement a written MeCl minimization plan to minimize the use and emissions of MeCl. The MeCl minimization plan must address, at a minimum, the management practices specified in paragraphs (a)(1) through (5) of this section, as applicable, for your operations. Each operation must post a placard or sign outlining the MeCl minimization plan in each area where paint stripping operations subject to this subpart occur. Paint stripping operations with annual usage of less than one ton of MeCl, must comply with the requirements in paragraphs (a)(1) through (5) of this section, as applicable, but are not requiredto develop and implement a written MeCl minimization plan.

(c) Each paint stripping operation must maintain copies of annual usage of paint strippers containing MeCl on site at all times.

(d) Each paint stripping operation with annual usage of more than one ton of MeCl must maintain a copy of their current MeCl minimization plan on site at all times.

(e) Each motor vehicle and mobile equipment surface coating operation and each miscellaneous surface coating operationmust meet the requirements in paragraphs (e)(1) through (e)(5) of this section. (1) All painters must be certified that they have completed training in the proper spray application of surface coatings and the proper setup and maintenance of spray equipment. The minimum requirements for training and certification are described in paragraph (f) of this section. The spray application of surface coatings is prohibited by persons who are not certified as having completed the training described in paragraph (f) of this section. The requirements of this paragraph do not apply to the students of an accredited surface coating training program who are under the direct supervision of an instructor who meets the requirements of this paragraph. (2) All spray-applied coatings must be applied in a spray booth, preparation station, or mobile enclosure that meets the requirements of paragraph (e)(2)(i) of this section and either paragraph (e)(2)(ii), (e)(2)(iii), or (e)(2)(iv) of this section. (i) All spray booths, preparation stations, and mobile enclosures must be fitted with a type of filter technology that is demonstrated to achieve at least 98-percent capture of paint overspray. The procedure used to demonstrate filter efficiency must be consistent with the American Society of Heating, Refrigerating, and Air-Conditioning Engineers (ASHRAE) Method 52.1, “Gravimetric and Dust-Spot Procedures for Testing Air-Cleaning Devices Used in General Ventilation for Removing Particulate Matter, June 4, 1992” (incorporated by reference, see §63.14 of subpart A of this part). The test coating for measuring filter efficiency shall be a high solids bake enamel delivered at a rate of at least 135 grams per minute from a conventional (non-HVLP) air-atomized spray gun operating at 40 pounds per square inch (psi) air pressure; the air flow rate across the filter shall be 150 feet per minute. Owners and operators may use published filter efficiency data provided by filtervendors to demonstrate compliance with this requirement and are not required to perform this measurement. The requirements of this paragraph do not apply to waterwash spray booths that are operated and maintained according to the manufacturer's specifications. (ii) Spray booths and preparation stations used to refinish complete motor vehicles or mobile equipment must be fully enclosed with a full roof, and four complete walls or complete side curtains, and must be ventilated at negative pressure so that air is drawn into any openings in the booth walls or preparation station curtains. However, if a spray booth is fully



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enclosed and has seals on all doors and other openings and has an automatic pressure balancing system, it may be operated at up to, but not more than, 0.05 inches water gauge positive pressure. (iii) Spray booths and preparation stations that are used to coat miscellaneous parts and products or vehicle subassemblies must have a full roof, at least three complete walls or complete side curtains, and must be ventilated so that air is drawn into the booth. The walls and roof of a booth may have openings, if needed, to allow for conveyors and partsto pass through the booth during the coating process. (iv) Mobile ventilated enclosures that are used to perform spot repairs must enclose and, if necessary, seal against the surface around the area being coated such that paint overspray is retained within the enclosure and directed to a filter to capture paint overspray.

(3) All spray-applied coatings must be applied with a high volume, low pressure (HVLP) spray gun, electrostatic application, airless spray gun, air-assisted airless spray gun, or an equivalent technology that is demonstrated by the spray gun manufacturer to achieve transfer efficiency comparable to one of the spray gun technologies listed above for a comparable operation, and for which written approval has been obtained from the Administrator. The procedure used to demonstrate that spray gun transfer efficiency is equivalent to that of an HVLP spray gun must be equivalent to the CaliforniaSouth Coast Air Quality Management District's “Spray Equipment Transfer Efficiency Test Procedure for Equipment User, May 24, 1989” and “Guidelines for Demonstrating Equivalency with District Approved Transfer Efficient Spray Guns, September 26, 2002” (incorporated by reference, see §63.14 of subpart A of this part). The requirements of this paragraph do not apply to painting performed by students and instructors at paint training centers. The requirements of this paragraph do not apply to the surface coating of aerospace vehicles that involves the coating of components that normally require the use of an airbrush or an extension on the spray gun to properly reach limited access spaces; to the application of coatings on aerospace vehicles that contain fillers that adversely affect atomization with HVLP spray guns; or to the application of coatings on aerospace vehicles that normally have a dried film thickness of less than 0.0013 centimeter (0.0005 in.).

(4) All paint spray gun cleaning must be done so that an atomized mist or spray of gun cleaning solvent and paint residue is not created outside of a container that collects used gun cleaning solvent. Spray gun cleaning may be done with, for example, hand cleaning of parts of the disassembled gun in a container of solvent, by flushing solvent through the gun without atomizing the solvent and paint residue, or by using a fully enclosed spray gun washer. A combination of non-atomizing methods may also be used.

(5) As provided in §63.6(g), we, the U.S. Environmental Protection Agency, may choose to grant you permission to use an alternative to the emission standards in this section after you have requested approval to do so according to §63.6(g)(2).

(f) Each owner or operator of an affected miscellaneous surface coating source must ensure and certify that all new and existing personnel, including contract personnel, who spray apply surface coatings, as defined in §63.11180, are trained in the proper application of surface coatings as required by paragraph (e)(1) of this section. The training program must include, at a minimum, the items listed in paragraphs (f)(1) through (f)(3) of this section. (1) A list of all current personnel by name and job description who are required to be trained; (2) Hands-on and classroom instruction that addresses, at a minimum, initial and refresher training in the topics listed in paragraphs (f)(2)(i) through (2)(iv) of this section. (i) Spray gun equipment selection, set up, and operation, including measuring coating viscosity, selecting the proper fluidtip or nozzle, and achieving the proper spray pattern, air pressure and volume, and fluid delivery rate. (ii) Spray technique for different types of coatings to improve transfer efficiency and minimize coating usage and overspray, including maintaining the correct spray gun distance and angle to the part, using proper banding and overlap, and reducing lead and lag spraying at the beginning and end of each stroke. (iii) Routine spray booth and filter maintenance, including filter selection and installation. (iv) Environmental compliance with the requirements of this subpart.

(3) A description of the methods to be used at the completion of initial or refresher training to demonstrate, document, and provide certification of successful completion of the required training. Owners and operators who can show by documentation or certification that a painter's work experience and/or training has resulted in training equivalent to the training required in paragraph (f)(2) of this section are not required to provide the initial training required by that paragraph tothese painters.

(g) As required by paragraph (e)(1) of this section, all new and existing personnel at an affected motor vehicle and mobile equipment or miscellaneous surface coating source, including contract personnel, who spray apply surface coatings, as defined in §63.11180, must be trained by the dates specified in paragraphs (g)(1) and (2) of this section. Employees who


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# 006

# 007


[40 CFR Part 63 NESHAPS for Source Categories §40CFR63Subpart HHHHHH Table 1]

What parts of the General Provisions apply to me?

Applicability of General Provisions to Subpart HHHHHH of Part 63

transfer within a company to a position as a painter are subject to the same requirements as a new hire. (1) If your source is a new source, all personnel must be trained and certified no later than 180 days after hiring or no later than July 7, 2008, whichever is later. Painter training that was completed within five years prior to the date training is required, and that meets the requirements specified in paragraph (f)(2) of this section satisfies this requirement and is validfor a period not to exceed five years after the date the training is completed. (2) If your source is an existing source, all personnel must be trained and certified no later than 180 days after hiring or no later than January 10, 2011, whichever is later. Painter training that was completed within five years prior to the date training is required, and that meets the requirements specified in paragraph (f)(2) of this section satisfies this requirement and is valid for a period not to exceed five years after the date the training is completed. (3) Training and certification will be valid for a period not to exceed five years after the date the training is completed, and all personnel must receive refresher training that meets the requirements of this section and be re-certified every five years. [73 FR 1760, Jan. 9, 2008; 73 FR 8408, Feb. 13, 2008]

(a) Table 1 of this subpart shows which parts of the General Provisions in subpart A apply to you.

(b) If you are an owner or operator of an area source subject to this subpart, you are exempt from the obligation to obtain a permit under 40 CFR part 70 or 71, provided you are not required to obtain a permit under 40 CFR 70.3(a) or 71.3(a) for a reason other than your status as an area source under this subpart. Notwithstanding the previous sentence, you must continue to comply with the provisions of this subpart applicable to area sources.

Citation Subject Applicable to subpart HHHHHH Explanation §63.1(a)(1)-(12) General Applicability Yes §63.1(b)(1)-(3) Initial Applicability Determination Yes Applicability of subpart HHHHHH is also specified in §63.11170. §63.1(c)(1) Applicability After Standard Established Yes §63.1(c)(2) Applicability of Permit Program for Area Sources Yes (63.11174(b) of Subpart HHHHHH exempts area sources from the obligation to obtain Title V operating permits. §63.1(c)(5) Notifications Yes §63.1(e) Applicability of Permit Program to Major Sources Before Relevant Standard is Set No (63.11174(b) of Subpart HHHHHH exempts area sources from the obligation to obtain Title V operating permits. §63.2 Definitions Yes Additional definitions are specified in §63.11180. §63.3(a)-(c) Units and Abbreviations Yes §63.4(a)(1)-(5) Prohibited Activities Yes §63.4(b)-(c) Circumvention/Fragmentation Yes §63.5 Construction/Reconstruction of major sources No Subpart HHHHHH applies only to area sources. §63.6(a) Compliance With Standards and Maintenance Requirements Applicability Yes §63.6(b)(1)-(7) Compliance Dates for New and Reconstructed Sources Yes §63.11172 specifies the compliance dates. §63.6(c)(1)-(5) Compliance Dates for Existing Sources Yes §63.11172 specifies the compliance dates. §63.6(e)(1)-(2) Operation and Maintenance Yes §63.6(e)(3) Startup, Shutdown, and Malfunction Plan No No startup, shutdown, and malfunction plan is required by subpart HHHHHH. §63.6(f)(1) Compliance Except During Startup, Shutdown, and Malfunction Yes §63.6(f)(2)-(3) Methods for Determining Compliance Yes §63.6(g)(1)-(3) Use of an Alternative Standard Yes §63.6(h) Compliance With Opacity/Visible Emission Standards No Subpart HHHHHH does not establish opacity or visible




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emission standards. §63.6(i)(1)-(16) Extension of Compliance Yes §63.6(j) Presidential Compliance Exemption Yes §63.7 Performance Testing Requirements No No performance testing is required by subpart HHHHHH. §63.8 Monitoring Requirements No Subpart HHHHHH does not require the use of continuous monitoring systems. §63.9(a)-(d) Notification Requirements Yes §63.11175 specifies notification requirements. §63.9(e) Notification of Performance Test No Subpart HHHHHH does not require performance tests. §63.9(f) Notification of Visible Emissions/Opacity Test No Subpart HHHHHH does not have opacity or visible emission standards. §63.9(g) Additional Notifications When Using CMS No Subpart HHHHHH does not require the use of continuous monitoringsystems. §63.9(h) Notification of Compliance Status No §63.11175 specifies the dates and required content for submitting the notification of compliance status. §63.9(i) Adjustment of Submittal Deadlines Yes §63.9(j) Change in Previous Information Yes §63.11176(a) specifies the dates for submitting the notification of changes report. §63.10(a) Recordkeeping/Reporting-Applicability and General Information Yes §63.10(b)(1) General Recordkeeping Requirements Yes Additional requirements are specified in §63.11177. §63.10(b)(2)(i)-(xi) Recordkeeping Relevant to Startup, Shutdown, and Malfunction Periods and CMS No Subpart HHHHHH does not require startup, shutdown, and malfunction plans, or CMS. §63.10(b)(2)(xii) Waiver of recordkeeping requirements Yes §63.10(b)(2)(xiii) Alternatives to the relative accuracy test No Subpart HHHHHH does not require the use of CEMS. §63.10(b)(2)(xiv) Records supporting notifications Yes §63.10(b)(3) Recordkeeping Requirements for Applicability Determinations Yes §63.10(c) Additional Recordkeeping Requirements for Sources with CMS No Subpart HHHHHH does not require the use of CMS. §63.10(d)(1) General Reporting Requirements Yes Additional requirements are specified in §63.11176. §63.10(d)(2)-(3) Report of Performance Test Results, and Opacity or Visible Emissions Observations No Subpart HHHHHHdoes not require performance tests, or opacity or visible emissions observations. §63.10(d)(4) Progress Reports for Sources With Compliance Extensions Yes §63.10(d)(5) Startup, Shutdown, and Malfunction Reports No Subpart HHHHHH does not require startup, shutdown, and malfunction reports. §63.10(e) Additional Reporting requirements for Sources with CMS No Subpart HHHHHH does not require the use of CMS. §63.10(f) Recordkeeping/Reporting Waiver Yes §63.11 Control Device Requirements/Flares No Subpart HHHHHH does not require the use of flares. §63.12 State Authority and Delegations Yes §63.13 Addresses of State Air Pollution Control Agencies and EPA Regional Offices Yes §63.14 Incorporation by Reference Yes Test methods for measuring paint booth filter efficiency and spray gun transfer efficiency in §63.11173(e)(2) and (3) are incorporated and included in §63.14. §63.15 Availability of Information/Confidentiality Yes §63.16(a) Performance Track Provisions¿reduced reporting Yes §63.16(b)-(c) Performance Track Provisions¿reduced reporting No Subpart HHHHHH does not establish numerical emission limits.

Citation Subject Applicable to subpart HHHHHH Explanation §63.1(a)(1)-(12) General Applicability Yes §63.1(b)(1)-(3) Initial Applicability Determination Yes Applicability of subpart HHHHHH is also specified in §63.11170. §63.1(c)(1) Applicability After Standard Established Yes §63.1(c)(2) Applicability of Permit Program for Area Sources Yes (63.11174(b) of Subpart HHHHHH exempts area sources from the obligation to obtain Title V operating permits. §63.1(c)(5) Notifications Yes §63.1(e) Applicability of Permit Program to Major Sources Before Relevant Standard is Set No (63.11174(b) of Subpart HHHHHH exempts area sources from the obligation to obtain Title V operating permits. §63.2 Definitions Yes Additional definitions are specified in §63.11180. §63.3(a)-(c) Units and Abbreviations Yes §63.4(a)(1)-(5) Prohibited Activities Yes §63.4(b)-(c) Circumvention/Fragmentation Yes


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§63.5 Construction/Reconstruction of major sources No Subpart HHHHHH applies only to area sources. §63.6(a) Compliance With Standards and Maintenance Requirements-Applicability Yes §63.6(b)(1)-(7) Compliance Dates for New and Reconstructed Sources Yes §63.11172 specifies the compliance dates. §63.6(c)(1)-(5) Compliance Dates for Existing Sources Yes §63.11172 specifies the compliance dates. §63.6(e)(1)-(2) Operation and Maintenance Yes §63.6(e)(3) Startup, Shutdown, and Malfunction Plan No No startup, shutdown, and malfunction plan is required by subpart HHHHHH. §63.6(f)(1) Compliance Except During Startup, Shutdown, and Malfunction Yes §63.6(f)(2)-(3) Methods for Determining Compliance Yes §63.6(g)(1)-(3) Use of an Alternative Standard Yes §63.6(h) Compliance With Opacity/Visible Emission Standards No Subpart HHHHHH does not establish opacity or visible emission standards. §63.6(i)(1)-(16) Extension of Compliance Yes §63.6(j) Presidential Compliance Exemption Yes §63.7 Performance Testing Requirements No No performance testing is required by subpart HHHHHH. §63.8 Monitoring Requirements No Subpart HHHHHH does not require the use of continuous monitoring systems. §63.9(a)-(d) Notification Requirements Yes §63.11175 specifies notification requirements. §63.9(e) Notification of Performance Test No Subpart HHHHHH does not require performance tests. §63.9(f) Notification of Visible Emissions/Opacity Test No Subpart HHHHHH does not have opacity or visible emission standards. §63.9(g) Additional Notifications When Using CMS No Subpart HHHHHH does not require the use of continuous monitoringsystems. §63.9(h) Notification of Compliance Status No §63.11175 specifies the dates and required content for submitting the notification of compliance status. §63.9(i) Adjustment of Submittal Deadlines Yes §63.9(j) Change in Previous Information Yes §63.11176(a) specifies the dates for submitting the notification of changes report. §63.10(a) Recordkeeping/Reporting-Applicability and General Information Yes §63.10(b)(1) General Recordkeeping Requirements Yes Additional requirements are specified in §63.11177. §63.10(b)(2)(i)-(xi) Recordkeeping Relevant to Startup, Shutdown, and Malfunction Periods and CMS No Subpart HHHHHH does not require startup, shutdown, and malfunction plans, or CMS. §63.10(b)(2)(xii) Waiver of recordkeeping requirements Yes §63.10(b)(2)(xiii) Alternatives to the relative accuracy test No Subpart HHHHHH does not require the use of CEMS. §63.10(b)(2)(xiv) Records supporting notifications Yes §63.10(b)(3) Recordkeeping Requirements for Applicability Determinations Yes §63.10(c) Additional Recordkeeping Requirements for Sources with CMS No Subpart HHHHHH does not require the use of CMS. §63.10(d)(1) General Reporting Requirements Yes Additional requirements are specified in §63.11176. §63.10(d)(2)-(3) Report of Performance Test Results, and Opacity or Visible Emissions Observations No Subpart HHHHHHdoes not require performance tests, or opacity or visible emissions observations. §63.10(d)(4) Progress Reports for Sources With Compliance Extensions Yes §63.10(d)(5) Startup, Shutdown, and Malfunction Reports No Subpart HHHHHH does not require startup, shutdown, and malfunction reports. §63.10(e) Additional Reporting requirements for Sources with CMS No Subpart HHHHHH does not require the use of CMS. §63.10(f) Recordkeeping/Reporting Waiver Yes §63.11 Control Device Requirements/Flares No Subpart HHHHHH does not require the use of flares. §63.12 State Authority and Delegations Yes §63.13 Addresses of State Air Pollution Control Agencies and EPA Regional Offices Yes §63.14 Incorporation by Reference Yes Test methods for measuring paint booth filter efficiency and spray gun transfer efficiency in §63.11173(e)(2) and (3) are incorporated and included in §63.14. §63.15 Availability of Information/Confidentiality Yes §63.16(a) Performance Track Provisions¿reduced reporting Yes §63.16(b)-(c) Performance Track Provisions¿reduced reporting No Subpart HHHHHH does not establish numerical emission limits.


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# 010

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[25 Pa. Code §139.14]

[25 Pa. Code §139.14]

[25 Pa. Code §127.511]

[25 Pa. Code §129.52]


Emissions of VOCs.

Emissions of VOCs.


Surface coating processes

What records must I keep?

At the request of the Department the permittee shall perform testing of all VOC based coatings in accordance with Reference Method 24, 40 CFR Part 60, Appendix A, and 25 Pa., Code 139.14(a)(1).

(a) The permittee shall comply with one of the following:

(1) The permittee shall perform annual testing on all coatings in accordance with Reference Method 24, 40 CFR Part 60, Appendix A, and 25 Pa, Code139.14(a)(1).

or

(2) The permittee shall obtain certifications of Reference Method 24, 40 CFR Part 60, Appendix A directly from the coating manufacturers or suppliers of each coating. These certifications shall be obtained each year and each time the manufacturer or supplier changes.

The permittee shall keep on hand chemical composition data for all the coatings used in the coating operation, and shall record on a daily basis the amount of these coatings and any volatile organic compound (VOC) solvent or thinner usage for this process.

A facility, regardless of the facility's annual emission rate, which contains surface coating processes shall maintain records sufficient to demonstrate compliance with this section. At a minimum, a facility shall maintain daily records of the gallons of coating used, the coating density before and after addition of diluents, the gallons of diluents used and the density of the diluents, the gallons of water contained in the coating and the weight percent of the organic volatiles in the coating. The records shall be maintained for five (5) years and shall be submitted to the Department on a schedule reasonably prescribed by the Department.

If you are the owner or operator of a surface coating operation, you must keep the records specified in paragraphs (a) through (d) and (g) of this section. If you are the owner or operator of a paint stripping operation, you must keep the records specified in paragraphs (e) through (g) of this section, as applicable.

(a) Certification that each painter has completed the training specified in §63.11173(f) with the date the initial training and the most recent refresher training was completed.

(b) Documentation of the filter efficiency of any spray booth exhaust filter material, according to the procedure in


II.

III.

IV.






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# 013

# 014

# 015


[25 Pa. Code §127.511]


In what form and for how long must I keep my records?


What notifications must I submit?

§63.11173(e)(3)(i).

(c) Documentation from the spray gun manufacturer that each spray gun with a cup capacity equal to or greater than 3.0 fluidounces (89 cc) that does not meet the definition of an HVLP spray gun, electrostatic application, airless spray gun, or air assisted airless spray gun, has been determined by the Administrator to achieve a transfer efficiency equivalent to that of anHVLP spray gun, according to the procedure in §63.11173(e)(4).

(d) Copies of any notification submitted as required by §63.11175 and copies of any report submitted as required by §63.11176.

(e) Records of paint strippers containing MeCl used for paint stripping operations, including the MeCl content of the paint stripper used. Documentation needs to be sufficient to verify annual usage of paint strippers containing MeCl (e.g., material safety data sheets or other documentation provided by the manufacturer or supplier of the paint stripper, purchase receipts, records of paint stripper usage, engineering calculations).

(f) If you are a paint stripping source that annually uses more than one ton of MeCl you are required to maintain a record of your current MeCl minimization plan on site for the duration of your paint stripping operations. You must also keep records of your annual review of, and updates to, your MeCl minimization plan.

(g) Records of any deviation from the requirements in §63.11173, §63.11174, §63.11175, or §63.11176. These records must include the date and time period of the deviation, and a description of the nature of the deviation and the actions taken to correct the deviation.

(h) Records of any assessments of source compliance performed in support of the initial notification, notification of compliance status, or annual notification of changes report.

(a) If you are the owner or operator of an affected source, you must maintain copies of the records specified in §63.11177 for a period of at least five years after the date of each record. Copies of records must be kept on site and in a printed or electronic form that is readily accessible for inspection for at least the first two years after their date, and may be kept off-siteafter that two year period.

The permittee shall report on a quarterly basis the total VOC emissions emitted, the total usage of each coating to include weight of VOC/gal., any organic compound (VOC) solvents, fuel usage, and any maintenance/calibration checks performed on all equipment which is subject to this permit. The permittee shall submit the report within one month of the end of the quarter. (April, July, October, January)

(a) Initial Notification. If you are the owner or operator of a paint stripping operation using paint strippers containing MeCl and/or a surface coating operation subject to this subpart, you must submit the initial notification required by §63.9(b). For a new affected source, you must submit the Initial Notification no later than 180 days after initial startup or July 7, 2008, whichever is later. For an existing affected source, you must submit the initial notification no later than January 11, 2010. The initial notification must provide the information specified in paragraphs (a)(1) through (8) of this section. (1) The company name, if applicable. (2) The name, title, street address, telephone number, e-mail address (if available), and signature of the owner and



V. REPORTING REQUIREMENTS.


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What reports must I submit?

operator, or other certifying company official; (3) The street address (physical location) of the affected source and the street address where compliance records are maintained, if different. If the source is a motor vehicle or mobile equipment surface coating operation that repairs vehicles at the customer's location, rather than at a fixed location, such as a collision repair shop, the notification should state this and indicate the physical location where records are kept to demonstrate compliance; (4) An identification of the relevant standard (i.e., this subpart, 40 CFR part 63, subpart HHHHHH); (5) A brief description of the type of operation as specified in paragraph (a)(5)(i) or (ii) of this section. (i) For all surface coating operations, indicate whether the source is a motor vehicle and mobile equipment surface coating operation or a miscellaneous surface coating operation, and include the number of spray booths and preparation stations, and the number of painters usually employed at the operation. (ii) For paint stripping operations, identify the method(s) of paint stripping employed (e.g., chemical, mechanical) and the substrates stripped (e.g., wood, plastic, metal). (6) Each paint stripping operation must indicate whether they plan to annually use more than one ton of MeCl after the compliance date. (7) A statement of whether the source is already in compliance with each of the relevant requirements of this subpart, or whether the source will be brought into compliance by the compliance date. For paint stripping operations, the relevant requirements that you must evaluate in making this determination are specified in §63.11173(a) through (d) of this subpart. For surface coating operations, the relevant requirements are specified in §63.11173(e) through (g) of this subpart. (8) If your source is a new source, you must certify in the initial notification whether the source is in compliance with each of the requirements of this subpart. If your source is an existing source, you may certify in the initial notification that the source is already in compliance. If you are certifying in the initial notification that the source is in compliance with the relevant requirements of this subpart, then include also a statement by a responsible official with that official's name, title, phone number, e-mail address (if available) and signature, certifying the truth, accuracy, and completeness of the notification, a statement that the source has complied with all the relevant standards of this subpart, and that this initial notification also serves as the notification of compliance status.

(b) Notification of Compliance Status. If you are the owner or operator of a new source, you are not required to submit a separate notification of compliance status in addition to the initial notification specified in paragraph (a) of this subpart provided you were able to certify compliance on the date of the initial notification, as part of the initial notification, and your compliance status has not since changed. If you are the owner or operator of any existing source and did not certify in the initial notification that your source is already in compliance as specified in paragraph (a) of this section, then you must submit a notification of compliance status. You must submit a Notification of Compliance Status on or before March 11, 2011. You are required to submit the information specified in paragraphs (b)(1) through (4) of this section with your Notification of Compliance Status: (1) Your company's name and the street address (physical location) of the affected source and the street address where compliance records are maintained, if different. (2) The name, title, address, telephone, e-mail address (if available) and signature of the owner and operator, or other certifying company official, certifying the truth, accuracy, and completeness of the notification and a statement of whether the source has complied with all the relevant standards and other requirements of this subpart or an explanation of any noncompliance and a description of corrective actions being taken to achieve compliance. For paint stripping operations, the relevant requirements that you must evaluate in making this determination are specified in §63.11173(a) through (d). For surface coating operations, the relevant requirements are specified in §63.11173(e) through (g). (3) The date of the Notification of Compliance Status. (4) If you are the owner or operator of an existing affected paint stripping source that annually uses more than one ton of MeCl, you must submit a statement certifying that you have developed and are implementing a written MeCl minimization plan in accordance with §63.11173(b).

(a) Annual Notification of Changes Report. If you are the owner or operator of a paint stripping, motor vehicle or mobile equipment, or miscellaneous surface coating affected source, you are required to submit a report in each calendar year in which information previously submitted in either the initial notification required by §63.11175(a), Notification of Compliance, or a previous annual notification of changes report submitted under this paragraph, has changed. Deviations from the



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Who implements and enforces this subpart?

relevant requirements in §63.11173(a) through (d) or §63.11173(e) through (g) on the date of the report will be deemed to be a change. This includes notification when paint stripping affected sources that have not developed and implemented a written MeCl minimization plan in accordance with §63.11173(b) used more than one ton of MeCl in the previous calendar year. The annual notification of changes report must be submitted prior to March 1 of each calendar year when reportable changes have occurred and must include the information specified in paragraphs (a)(1) through (2) of this section. (1) Your company's name and the street address (physical location) of the affected source and the street address where compliance records are maintained, if different. (2) The name, title, address, telephone, e-mail address (if available) and signature of the owner and operator, or other certifying company official, certifying the truth, accuracy, and completeness of the notification and a statement of whether the source has complied with all the relevant standards and other requirements of this subpart or an explanation of any noncompliance and a description of corrective actions being taken to achieve compliance.

(b) If you are the owner or operator of a paint stripping affected source that has not developed and implemented a written MeCl minimization plan in accordance with §63.11173(b) of this subpart, you must submit a report for any calendar year in which you use more than one ton of MeCl. This report must be submitted no later than March 1 of the following calendar year. You must also develop and implement a written MeCl minimization plan in accordance with §63.11173(b) no later thanDecember 31. You must then submit a Notification of Compliance Status report containing the information specified in §63.11175(b) by March 1 of the following year and comply with the requirements for paint stripping operations that annually use more than one ton of MeCl in §§63.11173(d) and 63.11177(f).

(a) This subpart can be implemented and enforced by us, the U.S. Environmental Protection Agency (EPA), or a delegated authority such as your State, local, or tribal agency. If the Administrator has delegated authority to your State, local, or tribal agency, then that agency (as well as the EPA) has the authority to implement and enforce this subpart. You should contact your EPA Regional Office to find out if implementation and enforcement of this subpart is delegated to your State, local, or tribal agency.

(b) In delegating implementation and enforcement authority of this subpart to a State, local, or tribal agency under subpart E of this part, the authorities contained in paragraph (c) of this section are retained by the Administrator and are not transferred to the State, local, or tribal agency.



VI.

VII.



No additional work practice requirements exist except as provided in other sections of this permit including Section B (Title V General Requirements).


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I. RESTRICTIONS.


# 001

# 002

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# 004

[25 Pa. Code §123.13]

[25 Pa. Code §123.31]

[25 Pa. Code §123.41]

[25 Pa. Code §127.512]

Processes

Limitations

Limitations


(a) No person may permit the emission into the outdoor atmosphere of particulate matter from these processes in a manner that the concentration of particulate matter in the effluent gas exceeds 0.04 grain per dry standard cubic foot, when the effluent gas volume is less than 150,000 dry standard cubic feet per minute.

MALODOR EMISSIONS

A person may not permit the emission into the outdoor atmosphere of any malodorous air contaminants from any source in such a manner that the malodors are detectable outside the property of the person on whose land the source is being operated.

(a) A person may not permit the emission into the outdoor atmosphere of visible air contaminants in such a manner that the opacity of the emission is either of the following: (1) Equal to or greater than 20% for a period or periods aggregating more than three minutes in any 1 hour. (2) Equal to or greater than 60% at any time.

The total facilities VOC emission (coatings, cleaning solutions, and any other material used at this facility which contain VOC's) are limited to the following:

POLLUTANT NEVER TO EXCEED TONS PER YEAR PERIOD

VOC (4-Quarter Rolling Sum) 50 Tons/4-Quarter (12 month)

Group Name: GROUP 04Group Description: ADHESIVESSources included in this group:

ID Name104 ADHESIVES DEPT 5 & 17

II.

III.






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# 005

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# 007

[25 Pa. Code §127.511]

[25 Pa. Code §127.511]

[25 Pa. Code §127.512]




(a) The company shall maintain a file containing all records and other data that are required to be collected pursuant to the various provisions of the operating permit, 25 PA Code Section 129.95, such that records provide sufficient data and calculations to clearly demonstrate that the requirements of 25 PA Code, Chapter 129, 129.91-94 are met. The file shall include, but not limited to: (1) A record of all VOC containing compounds used at the facility as well as calculations on the entire facilities VOC emissions (updated Quarterly - 3 months); and (2) All air pollution control systems performance evaluations and records of calibration checks, adjustment and maintenance performed on all equipment which is subject to this operating permit.

(b) All measurements, records and other data required to be maintained by the company shall be retained for at least five (5) years following the date on which such measurements, records or data are recorded. These records shall be available to the Department upon request.

The company shall keep on hand chemical composition data for all of the materials including coatings and cleaning solutions. The facility shall indicate all Volatile Organic Compounds (VOC) material usage on the aforementioned sources. These records shall be maintained and made available to the Department upon request.

(a) The permittee shall conduct best manufacturing practices which will ensure compliance with required material formulations and application procedures.

(b) Maintain and operate all system components according to manufacturer's recommendations.


IV.

V.

VI.

VII.








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I. RESTRICTIONS.


# 001

# 002

# 003

# 004

[25 Pa. Code §127.511]

[25 Pa. Code §127.511]

[25 Pa. Code §127.512]

[25 Pa. Code §129.52]




Surface coating processes

The RTO shall operate at a minimum of 1,500 degress F and have a retention time of no less than 0.5 seconds.

The company shall comply with 25 PA Code 129.52 for VOC emissions from Surface Coating processes.

(a) Pursuant to the Best Available Control Technology (BACT) provision of Pa. Code, Chapter 127, the RTO shall meet the following limitations:

(1) The RTO shall operate at a destruction/removal efficiency of at least 98% or 25ppm for VOCs.

(a) This section applies to a surface coating process category, regardless of the size of the facility, which emits or has emitted VOCs into the outdoor atmosphere in quantities greater than 3 pounds (1.4 kilograms) per hour, 15 pounds (7 kilograms) per day or 2.7 tons (2,455 kilograms) per year during any calendar year since January 1, 1987.

(b) A person may not cause or permit the emission into the outdoor atmosphere of VOCs from a surface coating process category listed in Table I, unless one of the following limitations is met: (1) The VOC content of each as applied coating is equal to or less than the standard specified in Table I. (i) The VOC content of the as applied coating, expressed in units of weight of VOC per volume of coating solids, shall be calculated as follows:

VOC = (Wo)(Dc)/Vn

Where:

VOC = VOC content in lb VOC/gal of coating solids Wo = Weight percent of VOC (Wv-Ww-Wex) Wv = Weight percent of total volatiles (100%-weight percent solids) Ww = Weight percent of water Wex = Weight percent of exempt solvent(s) Dc = Density of coating, lb/gal, at 25°C Vn = Volume percent of solids of the as applied coating

(ii) The VOC content of a dip coating, expressed in units of weight of VOC per volume of coating solids, shall be calculated on a 30-day rolling average basis using the following equation:

Group Name: GROUP 05Group Description: COATING LINESSources included in this group:

ID NameP105AP105CP105D

OPTICAL SYSTEM B MVS OPTICAL LINE FLOW COATING


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Where:

VOCA = VOC content in lb VOC/gal of coating solids for a dip coating, calculated on a 30-day rolling average basis

Woi = Percent VOC by weight of each as supplied coating (i) added to the dip coating process, expressed as a decimal fraction (that is 55% = 0.55) Dci = Density of each as supplied coating (i) added to the dip coating process, in pounds per gallon Qi = Quantity of each as supplied coating (i) added to the dip coating process, in gallons Vni = Percent solids by volume of each as supplied coating (i) added to the dip coating process, expressed as a decimal fraction WoJ = Percent VOC by weight of each thinner (J) added to the dip coating process, expressed as a decimal fraction DdJ = Density of each thinner (J) added to the dip coating process, in pounds per gallon QJ = Quantity of each thinner (J) added to the dip coating process, in gallons

(iii) The VOC content of the as applied coating, expressed in units of weight of VOC per weight of coating solids, shall becalculated as follows:

VOCB = (Wo)/(Wn)

Where:

VOCB = VOC content in lb VOC/lb of coating solids Wo = Weight percent of VOC (Wv-Ww-Wex) Wv = Weight percent of total volatiles (100%-weight percent solids) Ww = Weight percent of water Wex = Weight percent of exempt solvents Wn = Weight percent of solids of the as applied coating

(iv) Sampling and testing shall be done in accordance with the procedures and test methods specified in Chapter 139 (relating to sampling and testing).

(2) The overall weight of VOCs emitted to the atmosphere is reduced through the use of vapor recovery or incineration or another method which is acceptable under § 129.51(a) (relating to general). The overall efficiency of a control system, as determined by the test methods and procedures specified in Chapter 139 shall be no less than the equivalent overall efficiency calculated by the following equation:

O = (1 - E/V) x 100

Where:

V = The VOC content of the as applied coating, in lb VOC/gal of coating solids or lb VOC/lb of coating solids. E = Table I limit in lb VOC/gal of coating solids or lb VOC/lb of coating solids. O = Overall control efficiency.

(c) A facility, regardless of the facility’s annual emission rate, which contains surface coating processes shall maintain records sufficient to demonstrate compliance with this section. At a minimum, a facility shall maintain daily records of: (1) The following parameters for each coating, thinner and other component as supplied: (i) The coating, thinner or component name and identification number. (ii) The volume used. (iii) The mix ratio. (iv) The density or specific gravity. (v) The weight percent of total volatiles, water, solids and exempt solvents. (vi) The volume percent of solids for Table I surface coating process categories 1—10.

(2) The VOC content of each coating, thinner and other component as supplied.

(3) The VOC content of each as applied coating.


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(d) The solvents methyl chloroform (1,1,1-trichloroethane) and methylene chloride are exempt from control under this section and § 129.67 (relating to graphic arts systems). A surface coating process which seeks to comply with this section through the use of an exempt solvent may not be included in any alternative standards.

(e) If more than one emission limitation under miscellaneous metal parts and products applies to a specific coating, the least stringent emission limitation applies.

(f) A person may not cause or permit the emission into the outdoor atmosphere of VOCs from the application of wood furniture coatings unless the coatings are applied using electrostatic, airless, curtain coating, roller coating, hand roller, hand brush, flow coating, dip coating or high volume-low pressure application equipment. Air atomized sprays may be usedto apply cosmetic specialty coatings if the volume of the cosmetic specialty coatings is less than 5% by volume of the total coating used at the facility or to apply final repair coatings.

(g) The records shall be maintained for 2 years and shall be submitted to the Department on a schedule reasonably prescribed by the Department.

(h) The VOC standards in Table I do not apply to a coating used exclusively for determining product quality and commercial acceptance, touch-up and repair and other small quantity coatings if the coating meets the following criteria: (1) The quantity of coating used does not exceed 50 gallons per year for a single coating and a total of 200 gallons per year for all coatings combined for the facility. (2) The owner or operator of the facility requests, in writing, and the Department approves, in writing, the exemption prior to use of the coating.

(i) Beginning January 1, 2011, the requirements and limits for metal furniture coatings and large appliance coatings in this section are superseded by the requirements and limits in § 129.52a (relating to control of VOC emissions from large appliance and metal furniture surface coating processes).

(j) Beginning January 1, 2012, the requirements and limits for paper coatings in this section are superseded by the requirements and limits in § 129.52b (relating to control of VOC emissions from paper, film and foil surface coating processes).

Table IEmission Limits of VOCs in Surface Coatings by Process CategoryWeight of VOC per Volume of Coating SolidsSurface Coating Process Category4. Vinyl Coating

# 005

# 006

[25 Pa. Code §139.14]

[25 Pa. Code §127.511]

Emissions of VOCs.


(a) The permittee shall comply with one of the following: (1) The permittee shall perform annual testing on all coatings in accordance with Reference Method 24, 40 CFR 60, Appendix A, and 25 Pa, Code 139.14(a)(1). (2) The permittee shall obtain certifications of Reference Method 24, 40 CFR Part 60, Appendix A directly from the coating manufacturers or suppliers of each coating. These certifications shall be obtained each year and each time the manufacturer or supplier changes.

(1) Temperature sensing and recording devices shall be installed to show that the combustion chamber temperature of theRTO operates as stated in the Operating Permit.

II.

III.




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# 010

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[25 Pa. Code §127.511]

[25 Pa. Code §127.511]

[25 Pa. Code §127.511]

[25 Pa. Code §127.511]

[25 Pa. Code §127.511]

[25 Pa. Code §127.511]







(2) Temperature sensing and recording devices shall be installed to show that the combustion temperature be maintained at no less than 1,500 degrees F. The gases are to have a retention time of no less than 0.5 seconds at that temperature.

(3) The company shall ensure that the control devices shall be equipped with the applicable monitoring equipment and the monitoring equipment shall be installed, calibrated, operated, and maintained according to the vendor's specifications at alltimes the control device is in use.

The permittee shall keep on hand chemical composition data for all the coatings used in the coating operation, and shall record on a daily basis the amount of these coatings and any volatile organic compound (VOC) solvent or thinner usage for this process.

(1) Temperatures shall be recorded whenever the RTO is in operation. Records shall be kept on hand and be made available to the Department upon request. These records shall be kept for a minimum of five (5) years.

(2) The company shall keep on hand chemical composition data for all coatings used in the coating operations and record any VOC solvent or thinner usage. These shall be kept on a daily basis.

(1) The permittee shall determine monthly the facility's actual emission of each Federal HAP, in units of tons per month, based on a 12-month rolling average. The permittee shall keep and maintain a monthly record of each Federal HAP emittedfrom this facility per month, in units of tons per month, based a 12 month rolling average.

(2) The permittee shall determine monthly the facility's actual total emissions of Federal HAPs, in units of tons per month, based on a 12-month rolling average. The permittee shall keep and maintain monthly records of the total amount of all Federal HAPs emitted from this facility, in units of tons per month, based on a 12-month rolling average.

The permittee shall report on a quarterly basis the total VOC emissions emitted, the total usage of each coating to include weight of VOC/gal., any volatile organic compound (VOC) solvent, fuel usage, and any maintenance /calibration checks performed on all equipment which is subject to this permit. The permittee shall submit the report within one month of the end of the quarter (April, July, October, January).

Any changes in the location of the aforementioned sources, or any changes in the process or control equipment would be considered a modification and would require the submittal of an amended application for plan approval in accordance with the provisions of 25 PA Code 127.11 and 127.12.

(1) The aforementioned source(s) may only be operated as long as the associated air pollution control device is operated and maintained in accordance with the specifications set forth in the respective operating permit (as approved by the

IV.

V.

VI.





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Department), and in accordance with any conditions set forth herein.

(2) The company shall maintain and operate the air pollution control equipment and sources in accordance with good engineering practice.

(3) All clean-up solvent operations must comply with Best Available Technology (BAT) to minimize volatile organic compound (VOC) emissions. All cleaning operations must store new and used cleaning solvents in closed containers.


VII. ADDITIONAL REQUIREMENTS.



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SECTION F. Alternative Operation Requirements.

No Alternative Operations exist for this Title V facility.

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SECTION G. Emission Restriction Summary.

No emission restrictions listed in this section of the permit.

35-00008



SECTION H. Miscellaneous.

(a) The Department received the operating permit application for this facility on 10/22/2020. The facility is required to pay an Annual Operating Permit Maintenance Fee in accordance with Pennsylvania Code, Title 25, Chapter 127, Section 127.704(d). The Annual Maintenance Fee is due on or before December 31 of each year for the next calendar year.

(b) This permit is a renewal of Operating Permit TV 35-00008 and includes conditions from GP1-35-005 and GP1-35-006.

(c) This is a Title V Operating Permit facility.

(d) The following is a list of sources that have been determined by the Department to be of minor significance under 25 Pa. Code,Chapter 127, Section 127.14(a)(8) and are not regulated in this TV Operating Permit. However, this determination does not exempt the sources from compliance with all applicable air quality regulations specified in 25 Pa. Code Chapters 121-143:

(1) Sewing General Adhesives < 1.0 TPY VOC/HAP. (2) Helmet Finishing 0.23 TPY VOC/HAP. (3) Helmet Beading 0.31 TPY VOC/HAP. (4) Batch Mixer 0.3 TPY VOC/HAP. (5) Visor Sanding & Milling 0.4 Particulate. (6) Emergency Generators < 1 TPY 25PA127.14(a)(8)(5). (7) Hydro-Dip Equipment < 1 TPY VOC/HAP

RFD's

- RFD #3362 issued 11/29/2012 for flow-coating process to enter existing RTO unit.- RFD #35-0765 (application ID 6517) approved 09/26/2017 for Source Hydro-Dip Equipment.- RFD #35-0800 (application ID 7604) approved 03/11/2019 for capturing and routing the exhaust from the Hydro-Dip process to Control Device C-01.

- RFD #9068 (application ID 9068) approved 02/16/2021 for a total facility throughput of 20,000 pounds of expanded polystyrene beads in any running 12-month period.

- RFD #9171 (application ID 9171) 05/18/2021 (PROPOSED).

OTHER EQUIPMENT - Hirsch preexpander/Molding machine - Photo Chromic Operation - Application of Transhade and curing oven- Tori Dust Collector

Title V Operating Permit 35-00047 has been included in this Operating Permit via a Change of Ownership Form received on 10/20/2015.

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title v/state operating permit

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