plant (oil, gas, & process), offshore & mining - bentley systems
TRANSCRIPT
Plant (Oil, Gas, & Process), Offshore & Mining
Press Briefing
Note: to view the videos in this .pdf, please
make sure you have the latest Adobe Flash
player installed. Update below at
http://get.adobe.com/flashplayer/
2
• CONNECT Edition
• Advancements in Offshore
• Advancements in Oil, Gas & Process
• Advancements in Mining
• Conference Highlights
• Conclusion and Q&A
What We Will Cover Today
3
• Scan the QR Tag on any of the App conference signage
• Scan the code in the program guide
• Search for “Year in Infrastructure” in the App stores
Get the Event App!
Look out for the logo’s!
4
Software Access Programs
A pre-release made available for feedback,
evaluation, and planning, by invitation only.
A pre-release is made available for feedback,
evaluation, and planning, open to all Users.
A release of all capabilities of a product or
service, and made available to all Users.
5
Industry Marketing Director,
Process & Resources
Anne-Marie Walters
Sr Marketing Manager, Mining/OffshorePlant
Victor Alvarez Phil Christensen
VP,
Offshore & Optioneering
Harry Vitelli
SVP,
Construction
& Field
Director, AssetWise Product Management
Jim Newman
Introductions
18
• Oil prices remain low, asset life being extended
• Renewable energy demand continues, with price pressure
• Need to consider total lifecycle costs
• Driving demand for optioneering
Innovative Designs Now Essential
Rendered using LumenRT
Keystone Engineering’s Innovative Design Delivers the First Commercial Offshore Wind Farm in U.S.
Keystone Engineering
Tuesday November 3, 17:00-17:30
Park Room
20
• Problem:
– Develop economically viable structure for first USA commercial wind farm
• Outcomes:
– Innovative jacket-type support structure adapted from oil industry
– Installed-cost savings of 20%
– Design cycle time reduced by 50%
– Extended operations window
• Project Playbook: SACS
Keystone Engineering
23
• Capabilities:
– Perform analysis on numerous models simultaneously
– Visually or numerically compare performance
– Create and customize structural comparison indicators
– Conduct quality assurance checks
• Availability:
– Early Access
– October 27, 2015
New Offshore and Structural Cloud-based Optioneering
28
• Global talent required to solve complex problems
• Demand for in-country solutions
• Interoperability and collaboration is the new normal
Globally Distributed Work
2014 Winner
Image Courtesy of Dockwise Shipping B.V.
Offshore Project Collaboration and Interoperability Advances with the CONNECT Edition of SACS
SACS and MOSES
30
• Capabilities:
– Improved interoperability with MOSES
– Design code updates including API 22nd Edition, Eurocode, CSA S16
– Wave load modeling methods
• Availability:
– General Access
– October 5, 2015
Offshore Project Collaboration and Interoperability Advances with the CONNECT Edition of SACS
Advancements in Oil, Gas and Process Engineering and Design
Anne-Marie Walters, Industry Marketing Director, Process and Resources
Phil Christensen, VP Offshore and Optioneering
35
• Oil price down, good for downstream industries
• Infrastructure development critical for manufacturing growth in BRIC countries
• 3D modelling across all disciplines and asset phases now dictated by owners
Multi-discipline Plant Design
36
“Next generation 3D design applications play
an integral part in the optimal design,
creation, and construction of assets in plant
design and infrastructure, and are now
playing an increasingly important role
throughout the entire lifecycle of
infrastructure and plant assets.”
– Dick Slansky, Senior Analyst
ARC Engineering Tools Market Report, 2014-2019
Leading EPCs and Owner-Operators Credit Bentley’s OpenPlant Advancements Benefits of Advancements Are Highlighted by MWH Global, Enipro, GEA Equipamentos E Soluҫões, and DI Soyuzhimpromproekt; OpenPlant Support Engineering Advancement Accelerates Design, Modeling, and Placement of Plant Hangers and Supports
38
• 22 nominations, 9 countries, 8 innovation categories
• Increasing adoption with EPCs and owners
• Multi-discipline collaborative engineering and lifecycle information mobility
• Delivering projects up to 25% faster
OpenPlant Momentum
Image courtesy of MWH Global
39
• Capabilities:
– New support engineering functionality for piping, HVAC and electrical
– Accelerated design, analysis, and placement of supports and assemblies
– Increased productivity
• Availability:
– General Access
– September 1, 2015
OpenPlant Enhancements
41
• Problem:
– Convert existing synthetic rubber plant into new methylchorosilanes plant
• Outcomes:
– Parallel design processes
– Design time reduced by 25%
– Approval time reduced by 50%
• Project Playbook: OpenPlant, ProStructures, BRCM, Navigator, ProjectWise, promis●e
DI Soyuzhimpromproekt
Replace with user
project image
42
“The Bentley software suite allows the organization of parallel teamwork on a project by practically any number of specialists in various fields.”
- Sergey Krashakov, Head of Design Team, DI Soyuzhimpromproekt FSBEI HPE KSTU
DI Soyuzhimpromproekt Quote
43
Zhengzhou Design and Research Institute
2015 Nominee
• Problem:
– Build a technology leading coal preparation plant
– Energy, process, environment
• Outcomes:
– Design and analysis co-ordinated across 10 disciplines
– 15% reduction in project man hours
• Project Playbook: OpenPlant, STAAD, AECOSim, BRCM, ProStructures, GEOPAK, Navigator, ProjectWise
44
“Using Bentley 3D collaborative design in the project will greatly improve the design quality and…will lay a firm foundation for information management within the full-lifecycle...”
– Project Engineer, Zhengzhou Design and Research Institute Co., Ltd of Coal Industry
Zhengzhou Design and Research Institute Quote
2015 Nominee
45
• Safety and compliance continue to drive the industry
• Collaboration across disciplines and across geographies is essential
• Beyond 3D modeling to shared codes
Advanced Piping and Vessel Design
Image courtesy of 3DDraughting 2014 Winner
Bentley to Advance Piping and Vessel Design with Expanded Global Design Code Coverage
CONNECT Edition Application Updates to AutoPIPE and AutoPIPE Vessel
47
• Capabilities:
– ASME B31 J – draft standard to calculate stress intensification and flexibility factors
– GB 150 – pressure vessel design code for the Chinese market
– 2015 updates for ASME Boiler and Pressure Vessel code
• Availability:
– General Access
– February 2016
Bentley to Advance Piping and Vessel Design
52
Information Mobility for Office, Site and Field
More than 85 Be Inspired Nominees Advance Model Review Workflows with Bentley Navigator and Navigator Mobile
54
• Problem:
– Safely double capacity of existing copper production facilities
• Outcome:
– Over 50% increase in clearly identified safety issues e.g. pipes, cable trays and equipment that prevented escape routes
• Project Playbook: Bentley Navigator, InRoads, MicroStation, ProStructures
SEI Engenharia de Projectos – Mina Salobo
2015 Nominee
57
• Capabilities:
– Model-based data visualization
– Single experience for office, site and field
– Connected collaboration workflows for issue resolution
• Availability:
– General Access
– September 1, 2015
Navigator CONNECT Edition
59
• 78% projects in oil & gas industry fail
• Engineering and procurement lags construction
• 35% owners report they lack information to mobilize construction
• CII work packaging best practice being widely adopted
Work Packaging for Improved Construction Readiness
61
• Problem – Deliver Canada’s first propane
dehydrogenation (PDH) plant project with AWP best practice
• Outcomes – After extensive evaluation chose
Bentley for superior construction automation tools and expertise
• Project Playbook: ConstructSim
Williams Energy Canada Chooses ConstructSim
Redwater Olefins Fractination Plant
62
Williams Energy Canada Quote
“We consider the use of AWP methodology to be a key component of successful execution on the PDH project. We selected Bentley’s ConstructSim as our automation tool in support of this goal, to utilize their industry-leading experience and expertise, and look forward to working with their team to deliver on our commitments. By bringing Bentley onto the project early in the engineering phase, we can leverage the full impact of Advanced Work Packaging.”
- Andrew Foy, Williams, Planning Coordinator, PDH Project, Canada
63
• Capabilities:
– Improved visibility of engineering and procurement deliverables
– Powered by ConstructSim
• Availability:
– Limited Access
– November 2, 2015
Construction Readiness Assessment
64
IPA / Bentley Collaboration
Construction Readiness Assessment
Enhanced Construction Readiness Assessment
Powered by ConstructSim
65
Sequencing for Path of Construction
Add Work Package
Engineering sequence
relative to the path of
construction
Work Package Sequencer
Engineering
Completeness Relative
to Rules of Credit
68
• Commissioning is 20% of construction and last mile
• Today’s systems are old, paper based
Integrated System Needed for Completions
Operations Commissioning Pre Commissioning Mechanical
Completion Construction
Exe
cuti
on
Ph
ase
Contractor
Validation
Operational
Readiness
Asset Performance
Management
Care – Custody – Control
69
• Capabilities:
– Full owner visibility into care-custody-control
– Visual planning
– Integration with enterprise systems
• Availability:
– Limited Access
– June 2016
Completions
70
• Visibility
– Real-time Reporting
– Modern Mobile Devices
• Visual planning
– Virtual Completions Model
– Handover Packages
• Enterprise integration
– Certificates for All Phases
– 400+ Check Sheets & Punch Lists
Bentley Systems Completions Product
71
Turnover Packages, Certifications to Support Asset Performance
Turnover and Handover Package
Creation and Management
Advancements in Oil, Gas & Process Asset Performance
Jim Newman, Director AssetWise Product Management
73
• Improving asset reliability is top priority
• Owner operators need trustworthy information
• Internet of things creating opportunities
• Need for common information environment and tools that turn data into action
Asset Performance
74
• Common information management platform
• Leverage engineering knowledge
• Turn big data into actionable information
AssetWise Strategy
ECM APM Amulet
78
• Capabilities:
– Web-based, multi-platform
– Asset and Tag Management
– Document and Records Management
– Spatial and Linear Network Management
– 3D Visualization
• Availability:
– Limited Access
– March 2016
AssetWise ECM Limited Access
82
• Capabilities:
– Conduct a HAZOP study
– Risk based inspections, certified API 580 compliant
– 3D spatial asset management
– View and reference live data from other systems
– EAM integration certification, SAP EAM on SAP PI 7.1
• Availability:
– General Access
– October 27, 2015
New AssetWise APM Release
83
“Bentley's AssetWise APM software provides us with a sophisticated tool to assist in managing our plant assets. Specifically, it provides a platform to better understand our risk exposure, determine the inspection planning requirements, and enable execution of those plans to mitigate risk”. – Mark Rohanna, ADM Global Program Manager - Maintenance and Reliability
Archer Daniel Midland Quote
85
• Connected devices deliver enormous
quantities of data
• The challenge is to:
– Transform data into actionable information
– Improve infrastructure performance in real-time
– Predict trends to improve future performance
• Predictive operational analytics is one
of top trends…
Operational Analytics
86
Gartner recognizes C3global (Amulet) as part of the industrial analytics transformation helping digital businesses¹. Within the oil and gas sector, this is particularly relevant as companies are struggling to balance the demand for fast, agile analytics with the cost of building analytic platforms and managing data². - ¹Industrial Analytics Revolutionizes Big Data in the
Digital Business, 19 Aug 2014, G00264728
- ²Top 10 Technology Trends Impacting the Oil and Gas Industry 2014, 31 Mar 2014, G00261697
Gartner
87
• Problem: – Better manage their customer’s
upstream and downstream business
• Outcomes:
– Cross functional iOps (Integrated Operations) center
– Increased production, lower operational costs, improved safety
– Situational awareness at a glance
• Playbook: AssetWise Amulet
Emerson
Predictive Analytics is Bridging IT, OT, and ET (Information, Operational, and Engineering Technology)
AssetWise Amulet v33
89
• Capabilities:
– New charting technology with High Charts
• Improved visualization
• Higher degree of interaction
– Improved Template and Replication
– Intelligent Alarms
– Electronic documentation
– Proof of Concept of R integration
• Availability:
– General Access
– September 30, 2015
AssetWise Amulet V33
93
• Depressed commodity prices
• Information technology is creating huge opportunities
• Surveyors are the first to adopt new technology
• Operations are demanding better surveys
Innovation is Critical to Business Success
Mine Owners in Africa Increase Production Agility by Shortening Survey Cycles
Black Mountain Mining (Pty) Ltd, Boteti Mining (Pty) Ltd, ASA Metals (Pty) Ltd / Dilokong Chrome Mine (Pty) Ltd
95
• Problem:
– Lack of timely as-mined information for planning and operations
• Outcomes:
– Shorter mine survey cycles
– Faster, higher-quality decisions
– Improved mine performance
• Project Playbook: MineCycle Survey, Bentley Map, MicroStation
Black Mountain Mining, Boteti Mining, Dilokong Chrome Mine
96
“MineCycle Survey will enable us to gather
and represent survey data accurately and
efficiently. The ability to store our survey
information on a secure database ensures
legal compliance for our team. MineCycle
enables us to share information
interdepartmentally, thus keeping us up to
date with the latest shared technical
information.”
– Heinrich Pienaar, Chief Survey Draughtsman, Black
Mountain Mining (Pty) Ltd
Black Mountain Mining (Pty) Ltd
97
“MineCycle Survey will enable us to
significantly shorten the time between survey
measurements and fully processed survey
results. This will provide a more current view
of as-mined status which will support better
planning and operations decisions.”
– M. Dinake, Mine Surveyor at Boteti Mining (Pty) Ltd,
Botswana
Boteti Mining (Pty) Ltd
98
“An accurate picture of current as-mined
status is an invaluable asset to any mining
operation. The ability to go from instrument
measurements to actionable survey results
quickly in one step with MineCycle Survey
will allow us to plan and operate our mine
more effectively.”
– Lucky Molemi, Senior Mine Surveyor, ASA Metals (Pty)
Ltd / Dilokong Chrome Mine (Pty) Ltd
ASA Metals (Pty) Ltd / Dilokong Chrome Mine (Pty) Ltd
100
• Tuesday
– 8:30 Meet the Be Inspired Finalists
– 10:30 Finalists Presentations
– 12:00 Lunch with Applied Research Keynote Speaker
– 14:30 Finalist Presentations
– 18:30 Welcome Reception
• Wednesday
– 8:45 Welcome
– 9:00 Bentley Keynote
– 10:00 Guest Keynote
– 11:00 Lunch
– 13:00 Industry Forums
– 18:00 Be Inspired Awards Reception
– 19:00 Be Inspired Awards Dinner and Ceremony
Conference Schedule Highlights
101
• Thursday
– 9:30 Bentley Software Keynote
– 11:30 Industry Forums
– 12:30 Lunch
– 14:00 Industry Forums
– 18:00 Closing Reception
Conference Schedule Highlights
102
• Wednesday – Oil & Gas
– Shell & IPA Keynote
– FIATECH & ARC
• Thursday – Mining
– AngloAmerican Keynote
– IMJ facilitating panel with Hatch
• Thursday – Offshore
– SIM breakout with Petrofac
• Thursday pm – Wow technologies
– UAVs, predictive analytics & more
Oil, Gas, Offshore & Mining Forum
103
Innovation in Mining Finalists
• CCTEG Beijing Huayu Engineering Co.
– 3D Design of Main Power House of Xiaozhuang Mine Coal Preparation Plant
– China
• Changsha Design and Research Institute of
Nonferrous Metallurgy
– Qulong Copper Polymetallic Deposits
– China
• Tetra Tech Proteus
– Kvanefjeld Rare Earth Uranium Project
– Greenland
104
• Keystone Engineering
– Block Island Wind Farm
– USA
• Sinopec Corp
– Maintenance and Support Engineering of Chengdao Oilfield Offshore Platform
– China
• Zakum Development Company
– Structural Integrity Assessment of a Ship-impacted Wellhead Platform
– United Arab Emirates
Innovation in Offshore Finalists
105
• Giprotyumenneftegaz – Preliminary Water Removal Unit – North Vankor Field
– Russia
• Soyuzhimpromproekt
– Complex for Industrial Production of Methylchlorosilane
– Russia
• TASCO Chemical Corp.
– 25000 MTY Maleic Anhydride Revamping Project
– Taiwan
Innovation in Process Manufacturing Finalists
106
• Hatch Ltd.,
– Facility Design for the Keeyask Hydroelectric Generating Station
– Canada
• MWH Global
– Tyseley Resource Recovery Centre
– United Kingdom
• Southern Company
– Engineering Metrics – Retrofit Projects
– USA
Innovation in Power Generations Finalists
108
• Cloud Services
– For decision support (SACS, STAAD)
– For the mobile workforce
• Increasing adoption of Common Data Environment
– OpenPlant
– MineCycle Designer
– AssetWise ECM, APM & Amulet
• Evolution of Management to Performance
– Construction Readiness with IPA
– Next generation for project delivery and operations
Highlights for Press
109
Important Media Day Reminders!
• River Thames Dinner Cruise – Tonight
Press Members & Be Inspired Finalists
– Bus Departs at 17:30pm from the West Wing Foyer
• Twitter : #YII2015
• Check out Bentley’s Virtual Press Kit
www.bentley.com/yiivpk