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A Gower Book

International Operations Management

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International Operations Management

Lessons in Global Business

EDITED BYALBERTO F. DE TONI

R.D. Franco, J. Li, Y. Li, G. Nassimbeni, M. Sartor, X. Zhao and X. Xu

© De Toni, Alberto F. 2011

De Toni, Alberto F. has asserted his moral right under the Copyright, Designs and Patents Act, 1988, to be identified as the editor of this work.

Gower Applied Business ResearchOur programme provides leaders, practitioners, scholars and researchers with thought provoking, cutting edge books that combine conceptual insights, interdisciplinary rigour and practical relevance in key areas of business and management.

British Library Cataloguing in Publication DataInternational operations management : lessons in global business.

1. International business enterprises--Management--Case studies. 2. Production management--Case studies. I. De Toni, Alberto F. 658’.049-dc23

Library of Congress Cataloging-in-Publication DataDe Toni, Alberto F.

International operations management : lessons in global business / byAlberto F. De Toni.

p. cm.Includes bibliographical references and index.

1. International business enterprises--Management. 2.International trade. 3. Industrial management. I. Title. HD62.4.D42 2011658.5--dc23

2011025330

Routledge is an imprint of the Taylor & Francis Group, an informa business

2 Park Square, Milton Park, Abingdon, Oxon OX14 4RN711 Third Avenue, New York, NY 10017, USA

Published 2016 by Routledge

First published 2011 by Gower Publishing

All rights reserved. No part of this book may be reprinted or reproduced or utilised in any form or by any electronic, mechanical, or other means, now known or hereafter invented, including photocopying and recording, or in any information storage or retrieval system, without permission in writing from the publishers.

Product or corporate names may be trademarks or registered trademarks, and are used only for identification and explanation without intent to infringe.

Notices:

ISBN 978-1-4094-0329-6 (hbk)

ISBN 9781409403296 (hbk)

Copyright

Contents

List of Figures viiList of Tables ixAbout the Editor xiAbout the Co-editors xiii

Introduction 1

PART 1 INTERNATIONAL OPERATIONS STRATEGY 5

Chapter 1 The Pacorini Case Study: Deliberate and Emergent Strategy 7Alberto F. De Toni, Massimo Biotto and Lorenzo Ioan

Chapter 2 Electrolux Case Study: Competing on Time 33Alberto F. De Toni, Cinzia Battistella and Lorenzo Ioan

PART 2 INTERNATIONAL NETWORKED ORGANIZATION STRATEGY 57

Chapter 3 Ford Case Study: The Network Evolution from Extended Enterprise to Virtual Enterprise 59Ángel Ortiz-Bas, Rubén Darío Franco, Francisco-Cruz Lario and Pedro Gómez-Gasquet

Chapter 4 Dongfang Electric Corporation Case Study: Virtual Enterprise in Contract and Services Project 81Jun Li, Naiyi Ye and Peng Guo

Chapter 5 Keraben Case Study: Service and Product Development 97Faustino Alarcón, Rubén Darío Franco, M.M.E. Alemany and Francisco-Cruz Lario

PART 3 INTERNATIONAL NEW PRODUCT DEVELOPMENT 117

Chapter 6 Huawei Case Study: Country-specific Factors Affecting New Product Development 119Yuan Li, Chenlu Zhang, Xiyao Li, and Heng Liu

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Chapter 7 LIMA Case Study: Factors Affecting Research and the Development of New Products 133Guido Nassimbeni, Marco Sartor and Damiano Soligo

Chapter 8 Monalisa Case Study: Energy-saving Needs in New Product Development 147Lei Yang, Xuejun Xu, Jing Zha and Weiquan Zhang

PART 4 INTERNATIONAL SOURCING AND MANUFACTURING 165

Chapter 9 Flextronics Case Study: International Sourcing: Organizational Dilemmas 167Yina Li, Xuejun Xu, Fei Ye and Qian Wang

Chapter 10 GREE Case Study: China Goes Abroad Too 179Fei Ye, Xuejun Xu, Xiande Zhao and Zhiqiang Wei

Chapter 11 Danieli Case Study: Examples of Countertrade Agreements in China 195Guido Nassimbeni, Marco Sartor and Anna Mucignat

PART 5 INTERNATIONAL LOGISTICS 207

Chapter 12 Illycaffè Case Study: Sustaining Quality from Green Coffee to the Cup: Logistics as a Competitive Weapon 209Alberto F. De Toni, Massimo Biotto and Fabio Nonino

Chapter 13 DCHS Case Study: Third-party Logistics – Advanced Services to gain a Competitive Advantage 231Hejun Zhuang, Xiande Zhao, Jeff Hoi Yan Yeung, Bin Zeng and Juan Hao

Chapter 14 Mazo Group Case Study: Effects of Changing Regulations and Costs on Networks and Transportation Modes 247Pedro Gómez-Gasquet, Rubén Darío Franco, Eduardo Vicens-Salort and Rosa Navarro-Varela

Index 265

List of Figures

1.1 The business model concept 131.2 The business model as outcome of strategic choices 141.3 Emergent and deliberate strategy 151.4 A company’s strategic evolution path 151.5 Phase 1 (1930s–1950s): Pacorini business model A 241.6 Phase 2 (1960s): Pacorini business model B 251.7 Phase 3 (1970s): Pacorini business model C 251.8 Phase 4 (1980s–1990s): Pacorini business model D 261.9 Phase 5 (2000s): Pacorini business model E 271.10 Pacorini’s strategic path 272.1 An illustration of operation systems 342.2 The matryoshka of strategy levels 352.3 Classification of time performances 372.4 The operations value chain 392.5 Product categories and business areas 422.6 Changes in demand characteristics over the last six years 442.7 The Electrolux manufacturing system temple 462.8 Assembly line length reduction 482.9 Production planning and control at Electrolux: 20-day response time

(as is) 492.10 Production planning and control at Electrolux: eight-day response

time (objective) 502.11 Materials handling: forklift versus milk-run 522.12 Assembly line levelling ‘as is’ (A) and ‘objective’ (B) 532.13 The operations value chain applied to Electrolux Professional 543.1 The extended enterprise model 603.2 The virtual enterprise model 623.3 The migration space 653.4 The migration path from an EE to a VE 663.5 Ford Spain operation 683.6 Ford’s supply chain (inter-enterprise flows) 713.7 Migration path defined for Ford’s supply chain pilot 734.1 Classification of organizational networks 824.2 The VE concept 844.3 The life cycle of VE 854.4 The organizational structure of DEC 864.5 The business network that exists between participants 894.6 Virtual business network of project management mode and

executive organization 90

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4.7 Major business-related flows between participants 925.1 Value chain scenarios; from traditional value chain (1) to

collaborative selling chain (2) 1025.2 The Keraben value chain 1035.3 Keraben value map 1045.4 Description of the problem 1065.5 Actors involved in the EOM 1075.6 The new collaborative network 1075.7 Order management life cycle 1095.8 Extended order management process 1115.9 The collaborative order promising sub-process 1126.1 Huawei’s product position in the global market 1226.2 Huawei’s global operations 1236.3 The stages of new product development in Huawei 1246.4 Huawei’s R&D spending 2001–2004 1256.5 The distribution of employees in Huawei 1268.1 The funnel model of the NPD process 1488.2 A typical stage-gate process with five stages and five gates 1498.3 The NPD flow chart 1599.1 Flextronics’ international sourcing locations 1719.2 The location of Zhuhai and its neighbours 17110.1 Gree’s sales network 18510.2 Gree’s annual total sales revenue from 1991 to 2008 18610.3 Gree’s overseas sales revenue from 1991 to 2008 18610.4 Brazil and Manaus 18912.1 Classical government structures 21012.2 Customer–supplier relations grid 21112.3 Illy’s coffee supply chain 21812.4 World coffee-growing regions 21912.5 Illy’s practices for SCM coordination and quality assurance 22312.6 The impact of cultural diffusion and sharing along the supply chain

on SCC effort and costs 22512.7 The effects of illy’s knowledge, expertise and culture diffusion on

product quality 22513.1 DCHS’ organization structure 23713.2 Total volume and growth rate of China’s logistics industry 23813.3 The old supply chain of Almond Roca 24213.4 The redesigned supply chain of Almond Roca 24213.5 The old logistic flow of La Cafetière products 24313.6 The new logistics network of La Cafetière products 24514.1 Mind map of influences in tactical network design 25014.2 An example of the route from Le Boulou to Bettembourg 25714.3 Schedules in a typical trip from the Valencia area to centre Europe 258

List of Tables

I.1 The structure of the book 21.1 Three generic strategies 91.2 Pacorini’s strategic milestones 231.3 Pacorini’s strategy evolution 232.1 Electrolux consolidated results: three-year review 412.2 The modular cooking platform at Electrolux Professional 433.1 Summary of characteristics of the extended enterprise concept 613.2 Summary of characteristics of the virtual enterprise concept 635.1 Characteristics of the concepts cooperation, coordination and

collaboration 996.1 Huawei’s increasing volume of contract sales 1226.2 Huawei’s main R&D centers 12610.1 Host country determinants of FDI 18411.1 Major forms of countertrading: main features (based on the literature

review) 19914.1 Transport mode characteristics 25114.2 Performance of route by road only vs by intermodal transport 259

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About the Editor

Alberto Felice De Toni is full professor of Operations Management and Complexity Management at the University of Udine (Italy); he is also the dean of the Faculty of Engineering there. He received his Master Degree magna cum laude in Chemical Engineering from the University of Padova and his Ph.D. in Innovation Management Science.

His scientific activity has been developed in the following fields: manufacturing strategy, operations management, supply chain management, performance measurement systems, new product development, innovation management and complex systems management. At the University of Udine he founded and developed the Management Engineering Research Laboratory, where five professors and about 15 Ph.D. students and postdoctoral students work. Professor De Toni has published over 200 papers in a number of leading international and national journals and conferences. He is member of the editorial board of the Journal of Operations Management and a reviewer for national and international journals and conferences including Journal of Operations Management, International Journal of Operations and Production Management, International Journal of Production Research and Omega – The International Journal of Management Science.

He has been chief and member of board of many doctorate and masters schools, for example the Interpolytechnic Doctoral School (Polytechnic of Torino, Milano and Bari), CUOA – University Centre for the studies in Company Management in Altavilla Vicentina (University of Padova, Venezia, Verona, Trento, Udine, Trieste and Institute of Architecture of Venezia), Center for Supply Chain Management – Chinese University of Hong Kong, Doctoral Research in Managerial Engineering of the Universities of Padova, Udine and Bologna.

He is the leader of many projects including the International Operations Management project co-financed by the European Comission – Asia-Link Programme – and also works on the assessments of research project for the European Commission Research Directorate General and for the Italian government.

Dr. De Toni is a member of Production and Operations Management Society (USA), Decision Science Institute (USA), European Operations Management Association, Italian Association of Management Engineering. He has been the dean of the Association since 2009.

He has been involved in many activities to improve the relationships between the university and the local area as director of Agemont S.p.A. – Agenzia di sviluppo economico della montagna, Friuli Venezia Giulia, and also former vice president of Friuli Innovazione and Area Science Park.

Dr. De Toni has coordinated for the Italian government the national commission for the reorganization of the technical and professional high schools.

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About the Co-editors

Rubèn-Darìo Franco is lecturer in Operations Management, Polytechnic University of Valencia, at the Industrial Engineering School. Since 2001 he has been a member of the Research Centre on Production Management and Engineering, is responsible for the Virtual and Networked Enterprises Research Line and has been involved in several European, national and regional projects. Examples include the VCHAIN Project (Virtual Enterprise for Supply Chain Management-GRD1-2000-25881) and University leader of ECOSELL (Extended Collaborative Selling Chain-GRD1-2001-40692), UEML (Unified Enterprise Modelling Language IST-2001-34229, a thematic network) and VCHAIN ASIA-IT (ASI/B7-301/97/0126-49).

Jun Li is professor of Management Science and Engineering at the Southwest Jiaotong University (SWJTU) of China. She is the executive vice dean of the School of Economics and Management at the SWJTU. She received her Ph.D. Degree in management science and engineering from SWJTU, and had been the postdoctoral fellow in the Department of System Engineering and Engineering Management of Chinese University of Hong Kong.

Her researches and teaching mainly focus on operations research, logistics management, game theory and its application. Especially, her scientific activity has developed in vehicle routing, scheduling, collaborative transportation management, perishable inventory models, and supply chain coordination. On these topics, she has published more than 80 scientific works in a number of international and leading national journals, including Journal of Industrial and Management Optimization, International Journal of Information and Decision Science, Journal of Electronic Commerce Research, Journal of Management Sciences in China, Chinese Journal of Management Science, System Engineering, Journal of System Engineering, Journal of System Engineering-Theory and Practice and so on. Her researches have been supported by Natural Science Fund of China, National Social Science Fund of China. In addition, she has written two books, and gains several achievements from her published papers and books.

She was awarded as the New Century Excellent Talents in Universities of China, the First Prize Awards of the 9th Young Teachers Award of Fok Ying Tung Education Foundation, the First Prize Awards of the Excellent Textbook by the Ministry of Railway of P.R. China, and the Second Prize Awards of the Science and Technology Progress by Sichuan Provincial Government of P.R. China, a distinguished teacher in Sichuan Province, a leader of academy and technology in Sichuan Province, the Prize Awards of one of the First Ten Excellent Youth of Chengdu city.

Currently, she is the vice chairman of Intelligent Transportation Committee of Chinese Association for Artificial Intelligence, a member of Operations Management Committee of Chinese Management Modernization Institute, and International Production and Operations Management Society.

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Yuan Li is professor of innovation management at Shanghai Jiaotong University and is Executive Dean of Antai College of Economics & Management. He was former Dean of management school of Xi’an Jiaotong University.

His research interests are related to strategy management, innovation management and entrepreneurship and he has published numerous scientific works in international journals or books. His research has been funded by several national and international institutions. He has published in a number of leading journals, including Journal of Operations Management, Journal of Product Innovation Management, Industrial Marketing Management, Asia Pacific Journal of Management, International Journal of Production Research, International Journal Manpower, Journal of Technology Transfer and European Journal of Operational Research. He is a reviewer for national and international journals and conferences, including Asia Pacific Journal of Management, International Journal of Production Research, and Journal of Operations Management.

He is associate chair of the Directive Council of the Chinese Association of Management Science. He has taken part in various research projects promoted by the Chinese Ministry of Education, Ministry of Science and Technology, National Natural Science Foundation of China (NSFC) and many other local, national and international institutions.

He collaborates with various national and foreign university institutions, such as the school of business at the University of Alberta, Canada, and the school of management London Business School, UK.

Guido Nassimbeni is professor of Economics and Business Strategy at the University of Udine (Italy) and is Associate Editor of the Journal of Operations Management, Area Editor of Operations Management Research and member of the Editorial Review Board of the Journal of Purchasing and Supply Management. He is also dean of the Managerial Engineering Faculty, University of Udine.

His research interests are related to: new production models and advanced buyer–supplier interactions, subcontracting models with small firms, vendor rating/ranking, supply chain network management and international sourcing. On these topics he has published more than 80 scientific works, most of them on international journals or books. His research has been funded by several national and international institutions. He has published in a number of leading journals, including Journal of Operations Management, Research Policy, International Journal of Production Research, OMEGA, International Journal of Operations and Production Management. He is reviewer for national and international journals and conferences, including Journal of Operations Management, International Journal of Operations and Production Management and International Journal of Production Research.

Guido is a member of the Directive Council of the Italian Association of Managerial Engineering, as well as various commissions and work groups of the University of Udine. He has taken part in various research projects promoted by the Italian Ministry of Education and Research, the National Council for Research (CNR), and many other local, national and international institutions. He coordinated the EU project ‘International Sourcing strategies for China’. Partners in the project were the University of Udine (Italy), the University of Magdeburg (Germany), the National Centre of Science and Technology Evaluation (Bejing, China) and Innova (Italy).

He collaborates with various national and foreign university institutions, such as the Centre for Research in Strategic Purchasing and Supply (CRISPS), University of Bath, the Carlson School of Management (Minnesota University), the Cranfield School of

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Management (Cranfield University), the Said Business School (University of Oxford) and the Rotman School of Management (Toronto University). He is a member of the Italian Association of Managerial Engineering (AiIg), the European Operations Management Association (EurOMA), the International Purchasing and Supply Education and Research Association (IPSERA) and the Productions and Operations Management Society (POMS).

Marco Sartor is currently assistant professor at the University of Udine, Italy. His studies mainly concern international sourcing and manufacturing and quality management. He conducted his research working with several leading companies including Accenture, Black&Decker, Fiat, Fincantieri, GlaxoSmithKline, Luxottica, NCR, Safilo, Telecom Italia, Thun and Trudi.

He has published more than 30 scientific works in a number of leading journals, including International Journal of Production Economics and Production Planning and Control. Together with Guido Nassimbeni he is the co-author of Sourcing in China (Palgrave Macmillan, 2006) and Sourcing in India (Palgrave Macmillan, 2008) books. He is also reviewer for national and international journals.

He is a member of AiIG (Italian Association of Managerial Engineering), EurOMA (European Operations Management Association) and POMS (Production and Operations Management Society).

Xiande Zhao is currently a professor of Operations Management in the Department of Decision Sciences and Managerial Economics and Director of the Center for Supply Chain Management and Logistics, Li and Fung Institute of Supply Chain Management/Logistics at the Chinese University of Hong Kong. He is an adjunct professor or guest professor at South China University of Technology, Xi’an Jiao Tong University, Nankai University and Wuhan University.

Dr Zhao’s teaching and research interests are in the areas of supply chain management, operations strategy, quality management and services operations management. He has performed a number of projects on supply chain management, quality management and operations strategy in China. Currently he is working on several international projects to examine similarities and differences in relationship management, supply chain integration and manufacturing practices between China, USA, European, Latin America and other Asian countries.

He has published over 50 articles in refereed journals including Journal of Operations Management, Journal of Consumer Research, Decision Sciences Journal, Production and Operations Management, European Journal of Operational Research, International Journal of Production Research, and Journal of Supply Chain Management.

Dr Zhao is currently the President of International Association for Information and Management Sciences and Vice President of Asia Pacific Institute of Decision Science. He is an Associate Editor for Journal of Operations Management, Decision Sciences Journal, Operations Management Research, International Journal of Business and System Research, and a senior editor of Production and Operations Management Journal. He is also a member of the international advisory committee for Journal of Supply Chain Management and a member of H panel in the Research Grant Council of Hong Kong.

He received his Ph.D. in business administration with a major in operations management and a minor in international business from the University of Utah in the

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USA. He also received his MBA and MSc in Chemistry from the same university and a Bachelor’s degree in chemistry from Nankai University in China.

Xuejun Xu is professor and tutor for doctoral candidate of Management Science and Engineering, Director of Department of Industrial Engineering at Business Administration School, Director of the Center for Industrial Engineering in South China University of Technology, China, Director of the Chinese System Engineering Society, Chinese Industrial Engineering Society and Chinese Management Society and a member of the Productions and Operations Management Society. His teaching and research interests lie in production and inventory control, operations strategy, supply chain management and industrial engineering.

He received a Ph.D. in management sciences from Tianjin University, China in 1995 and obtained a MA in systems engineering from Tianjin University, China in 1992 and a BA in systems engineering from Nankai University, China in 1987 respectively. Prior to joining South China University of Technology, he had worked as a Postdoctoral Research Fellow in Nankai University, China from 1995–1997.

Dr Xu has been teaching the MBA programme and Management Engineering Master Program at the Business Administration school for close to ten years. He teaches many courses, including operations management, supply chain management and industrial engineering and so on.

Dr Xu has a wealth of research experience in the operations management arena and has been working on many projects granted by the National Natural Science Fund Commission (NSFC), for example, ‘Production/Operations Strategy and Implementation Monitoring’ 2000–2002, ‘Manufacturing Enterprises’ Value Chain and Value added Mode in Net Economy’ from 2003 and ‘Symbiosis Relationship between Manufacturing and Productive Services in process of Chinese Emerging Industrialization’ from 2006. He focused on the formulation and implementation of operations strategy across the manufacturing facilities in the Pearl River region. He has written three books and published more than 60 papers.

Introduction

Operations management is a branch of study that is evolving day after day. Market globalization, technological development, the overcoming of international trade barriers and the boom in some dormant economies are modifying the economic structure of many countries and pushing companies to change their strategies and way of doing business. The rapid rate of change of corporate modus operandi involves the rethinking of operations management strategies: innovative approaches to international new product development, sourcing, manufacturing and logistics are required to maintain and increase competitive advantage.

These changes contribute to the operations management discipline new research topics that take into account the new order and the new economies that are shifting the world’s economic equilibrium. The dynamics are even more articulated if the actors involved belong to different economics scenarios.

Paradoxically, internationalization processes are not limiting country-specific aspects but rather highlighting them. There are many country-specific cultural, legislative and infrastructural aspects that can influence future choices.

The Objectives of this Book

The book was born from an awareness of these ongoing mutations and with the objective of offering some food for thought on this evolving scenario.

The text has also the ambitious objective of giving the reader a wide view on some of the typical operations management topics, such as strategy, new product development, sourcing, manufacturing, logistics and networked organization. These topics will be also seen from different perspectives that sometimes seem irreconcilable: those of the West and the East.

International Operations Management – Lessons in Global Business is the first book to offer a comparison between strategies, methods and experiences of major European and Asian companies, highlighting not only traditional offshoring processes from the West to the Far East, but also the inverse process, which is increasingly frequent. This approach is rarely considered in the literature of international operations management.

The book collects the results of a scientific collaboration project (IOM – International Operations Management) that involved six European and Asian Universities: the University of Udine in Italy, Universidad Politécnica de Valencia, Spain, South China University of Technology, School of Business Administration in China, Xi’an Jiaotong University, School of Management, China, Southwest Jiaotong University, School of Economics and Management, China and The Chinese University of Hong Kong. It was cofounded by the European Union under the Asia-Link Programme. This project’s objective was to develop new didactical material based on the direct experience of companies engaged in

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internationalization of the operations process. Fourteen case studies were chosen from twenty for the relevance of the topic discussed and the innovative solutions identified.

The Structure of the Book

In creating the collection of cases, we decided to cover five areas: international operations strategy, international networked organization strategy, international new product development, international sourcing and manufacturing and international logistics. These became the five sections of the book.

Each section contains differently focused cases. Table I.1 summarizes the structure of the book: its sections, the title and subtitle of the cases, their authors and their university.

Table I.1 The structure of the book

Section Case Title Subtitle Authors University

International Operations Strategy

Pacorini Deliberate and emergent strategy

The business model as an interpretative tool for strategic evolution

De Toni Alberto F., Biotto Massimo, Ioan Lorenzo

Udine

Electrolux Competing on time

Alignment of operations strategy with market requirements in an international context: applying lean production to increase delivery timeliness

De Toni Alberto F., Battistella Cinzia, Ioan Lorenzo

Udine

International Networked Organization Strategy

Ford The network evolution from extended enterprise to virtual enterprise

The path followed by a leading company belonging to the automotive sector in the transformation from extended to virtual enterprise

Ángel Ortiz-Bas, Rubén Darío Franco, Francisco Lario-Esteban, Pedro Gómez-Gasquet

Valencia

Dongfang Electric Corporation (DEC)

Virtual enterprise in contract and service project

An example of creation of an international virtual business network in a contract and service project

Jun Li, Naiyi Ye and Peng Guo

Chengdu

Keraben Service and product development

Combining customer needs and network capability in new product/service development

Faustino Alarcón, Rubén Darío Franco, MME Alemany, Francisco Lario-Esteban

Valencia

International New Product Development

Huawei Country specific factors affecting new product development

Country specific factors (governmental regulations, local standards, customers needs and habits etc.) to be taken into account in the new product development. An example from the telecommunication sector

Yuan Li, Chenlu Zhang, Xiyao Li, Heng Liu

Xian

Lima Factors affecting research and the development of new products

How human characteristics, practitioners’ habits and health care system regulations affect the research and development of medical devices

Nassimbeni Guido, Sartor Marco, Soligo Damiano

Udine

Monalisa Energy-saving needs in new product development

Chinese necessity to reduce energy consumption forces to get energy savings and to develop environmental friendly products

Lei Yang, Xuejun Xu, Jing Zha, Weiquan Zhang

Guangzhou

3I n t r o d u c t i o n

International Sourcing and Manufacturing

Flextronics International sourcing: organizational dilemmas

The choice between centralized and decentralized management, national and international sourcing basins

Yina Li, Xuejun Xu, Fei Ye and Qian Wang

Guangzhou

Gree China goes abroad too

An example of a Chinese company developing a production facility in Brazil in order to reach an important market

Fei Ye, Xuejun Xu, Xiande Zhao and Zhiqiang Wei

Guangzhou

Danieli Examples of countertrade agreements in China

Countertrade constrains on supply management: operations management effects and alternative approaches

Nassimbeni Guido, Sartor Marco, Mucignat Anna

Udine

International Logistics

Illy Sustaining quality from the green coffee to the cup: logistics as a competitive weapon

Linking business strategy with international supply chain management and pursuing product quality using specific managerial practices throughout the whole supply chain

De Toni Alberto F., Biotto Massimo, Nonino Fabio

Udine

DCHS Third party logistics – Advanced Services to gain a Competitive Advantage

In order to survive in the competitive market, a third-party logistics provider develops a customized value-added services in bonded warehousing

Hejun Zhuang, Xiande Zhao, Jeff Hoi Yan Yeung, Bin Zeng, Juan Hao

Guangzhou

Mazo Transfrigo

Effects of changing regulations and costs on networks and transportation modes

Two European trends – reducing pollution and fuel costs – lead to the development of intermodal transport and aredesign of networks to reduce costs

Perdro Gómez-Gasquet, Rubén Darío Franco, Eduardo Vicens, Rosa Navarro-Varela

Valencia

Case Study Structure

In order to make each chapter accessible, all of the cases have been articulated using the following structure:

• The first paragraph offers useful theoretical elements on the topic of the case; this section can help either students or non-academic practitioners to link conceptual and practical approaches or to set the case in a wider context;

• In the second paragraph – after a brief company description – the main experiences of the company are reported highlighting the problems faced, the approaches adopted, the steps followed and the criticalities verified;

• The Lesson learned box summarizes what we hope the reader will take from each case study. The lesson learned can be seen as an experiential road map, a kaleidoscope from which it is possible to comprehend the history of people and organizations;

• A further box gives some questions for the students and food for thought with ideas for open discussion.

Each case study has its own bibliographical notes: the main references used to develop the theoretical section and to help with further study.

Table I.1 The structure of the book

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The Value of the Case Studies

Companies are for management what laboratories are for science: these are the places of experimentation and in-depth studies. Case studies are not of secondary importance in management but the source of the theory.

Companies are like an exercise room where knowledge is gained more from practice than theory, more from action than thought, more learned that taught, more based on inductive approaches than deductive ones, more on ‘to know what to do’ than ‘to know’, where practical activities are as important as the intellectual ones, where the diffusion of knowledge is more horizontal than vertical and where the problems are not artificial but real.

References

1 Chapter 1 The Pacorini Case Study:Deliberate and Emergent Strategy

Afuah, A., and Tucci, L. (2001). Internet Business Modelsand Strategies: Text and Cases. New York:

McGraw-Hill.

Akan, O., Allen, R., Helms, M. and Spralls III, S. (2006).Critical tactics for implementing Porter’s

generic strategies. Journal of Business Strategy, 27(2),43–53.

Allen, R.S., Helms, M.M., Takeda, M.B., White, C.S. andWhite, C. (2006). A comparison of

competitive strategies in Japan and the United States, SAMAdvanced Management Journal, Winter,

24–34.

Baden-Fuller, C. and Stopford, J.M. (1992). Rejuvenatingthe Mature Business. The Competitive Challenge.

London: Routledge.

Bauer, C. and Colgan, J. (2001). Planning for electroniccommerce strategy: an exploratory study

from the financial service sector. Logistics InformationManagement, 14(1/2), 24–32.

Beheshti, H.M. (2004). Gaining and sustaining competitiveadvantage with activity-based cost

management system. Industrial Management and Data Systems,104(5), 377–383.

Chesbrough, H. and Rosenbloom, R.S. (2002). The role of thebusiness model in capturing value

from innovation: evidence from Xerox Corporation’stechnology spinoff companies. Industrial

and Corporate Change, 11(3), 529–555.

Deshmukh, R. (2000). Understanding the business models for

the Internet economy. Retrieved 15

December 2004, fromhttp://pegasus.rutgers.edu/~rajadesh/Project_reports.htm.

Dubosson-Torbay, M., Osterwaldeer, A. and Pigneur Y.(2002). E-business model design, classification

and measurements. Thunderbird International BusinessReview, 44(1), 5–23.

Freeman, P. (2003). Are e-business models useful? Workingpaper, Swinburne University of

Technology, Melbourne, Australia.

QUESTIONS FOR STUDENTS:

1. Which are Porter’s three generic strategies?

2. Which are Miles and Snow’s four generic strategies?

3. How can we conceive of the business model approach?

4. Can Pacorini’s strategic evolution be described by oneof Porter’s three generic strategies? Explain your answer.

5. Can Pacorini’s strategic evolution be described by oneof Miles and Snow’s four generic strategies? Explain youranswer.

6. What are the advantages of using the business modelapproach in describing Pacorini’s strategic evolution?

OPEN DISCUSSION:

1. The innovative aspect of this analysis lies in makingthe business model a conceptual tool for visualising theevolution of a company’s strategy. Can this approach beapplied successfully in a wide range of company types andindustries?

2. The business model approach harnesses the emergentcomponent of a company’s strategy. Identify and describethe main issues of today’s competitive environment whichgive this component an important role in the strategyrealisation.

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LESSON LEARNED

Coherence between operations strategy and internationalmarket

requirements

The Electrolux case study suggests how satisfying realmarket needs, especially in an

international context, requires that a company develops itsoperations to be a competitive

and strategic weapon. The international pressure for betterservice levels required an

operations strategy focused on reducing internal timeperformances. Thus a company aiming

to increase its level of service can rely on lean practicesto improve time performances and,

at the same time, generate significant cost savings. Thisreduction of delivery time requires

action on multiple levels: redesign of the plant layout,rethinking of materials handling and

replenishment logics and kanban production planning andcontrol systems.

Any decision made at the corporate or business level has animpact at the operations level.

Clearly understanding this implication allows theorganisation to leverage its operations to

transform every decision made at the divisional or plantlevel into a competitive advantage

for the entire corporation.

QUESTIONS FOR STUDENTS

1. How can the time performances be classified?

2. What are the fundamental aspects of the ElectroluxManufacturing System (EMS), and how are they related tothe decision areas of an operations strategy?

3. What is the most important action introduced by the EMSas far as the management systems are concerned? Why?

OPEN DISCUSSION

1. Analyse Electrolux’s strategy using the strenghts,weaknesses, opportunities, threats (SWOT) framework, andthen try to depict possible alternative operationsstrategies.

2. What if the market was a business-to-consumer one? Tryto depict the main differences and effects on theoperations strategy.

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3 Chapter 3 Ford Case Study: The NetworkEvolution from Extended Enterprise toVirtual Enterprise

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become a solid EE and then to migrate to a VE model, thereare still some aspects in need

of improvement. The most important challenge now is toevolve to a more collaborative

organisational model, where all the actors can beintegrated as a real single business

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Karvonen, I., Salkari, I. and Ollus, M. (2005).Characterizing virtual organizations and their management.In Camarinha-Matos, L., Afsarmanesh, H. and Ortiz, A.(Eds), Collaborative Networks and their BreedingEnvironments, New York: Springer, pp. 193–204.

Katzy, B.R. (1999). The value system designer – aninfrastructure for building the virtual enterprise. InCamarinha-Matos, L. and Afsarmanesh, H. (Eds), Proceedingsof the IFIP TC5 WG5.3/PRODNET Working Conference onInfrastructures for Virtual Enterprises – NetworkingIndustrial Enterprises. Alphen aan den Rijn, NL: KluwerAcademic Publishers, pp. 409–420.

Martinez, M.T., Fouletier, P., Park, K.H. and Favrel, J.(2001). Virtual enterprise: organisation, evolution andcontrol. International Journal of Production Economics,74(1), 225–238.

Mo, J., Beckett, R. and Nemes, L. (2005). Technologyinfrastructure for virtual organization of toolmakers. InCamarinha-Matos, L., Afsarmanesh, H. and Ortiz, A. (Eds),Collaborative Networks and their Breeding Environments,New York: Springer, pp. 492–500.

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Petersen, S.A. and Szegheo, O. (2000). A Model-basedMethodology for Extended Enterprise Engineering. WorkingPaper, Department of Computer and Information Science,Norwegian University of Science and Technology, Trondheim,Norway.

Petersen, S.A., Paganelli, P. and Schallock, B. (2005).Feature-based analysis framework for interoperability innetworked organisations. In Camarinha-Matos, L.,Afsarmanesh, H. and Ortiz, A. (Eds), CollaborativeNetworks and their Breeding Environments, New York:Springer, pp. 467–474.

Pinheiro, F.R. and Rabelo, R.J. (2005). Experiment on gridcomputing for VE-related applications. In Camarinha-Matos,L., Afsarmanesh, H. and Ortiz, A. (Eds), CollaborativeNetworks and their Breeding Environments, New York:Springer, pp. 483–490.

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Kim, T.Y., Lee, S., Kim, K. and Kim, C.H. (2006). Amodeling framework for agile and interoperable virtualenterprises. Computers in Industry, 57(3), 204–217.QUESTIONS FOR STUDENTS 1. What is a virtual enterprise? 2.What is the role of DEC in the virtual enterprise? 3. Whatfactors promote cooperation between the government ofPakistan, DEC, CSRMRSC, CNR-DLRSW and other subcontractorsin this case study? Can you describe the collaborativeprocess between partners? 4. Do you think that the virtualenterprise set up by DEC is consistent with acustomerfocused strategy? Why? 5. What are theinter-enterprise flows in DEC and the flows between theparticipants? OPEN DISCUSSION 1. What IT tools can supportcollaboration in a virtual enterprise? 2. What kind ofconcept do you think is more fit to be used in therelationships between the participants of the project inthis case study? The virtual network or the virtualenterprise? What is the difference between these twoconcepts? 95D o n g f a n g E l e c t r i c C o r p o r at i o n C a s e S t u d y

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5 Chapter 5 Keraben Case Study: Serviceand Product Development

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Alemany, M.M., Alarcón, F., Ortiz, A. and Lario, F.C.(2008). Order promising process for extended collaborativeselling chain (ECOSELL). Production Planning & Control,Recent Issues in the Management of Enterprises and SupplyChains, 19(2), 105–131.

Camarinha-Matos, L. and Afsarmanesh, H. (2005).Collaborative networks: a new scientific discipline.Journal of Intelligent Manufacturing, 16(4–5), 439–452.LESSON LEARNED Collaboration for successful design Thiscase study shows how a company can grab new marketopportunities, thus better fulfilling customers’ needs, ifit develops a collaborative network with other companies inorder to design innovative products/services. QUESTIONS FORSTUDENTS 1. Which are the requirements for the creation ofa collaborative network? 2. How can the creation of acollaborative network affect the time to market? 3. Do youthink customers are capable of quantifying the benefitsinvolved in purchasing a PS-P from a single sales point?4. Identify the activities in Figure 5.8 that correspond

to each of the stages in the life cycle management ofFigure 5.7. OPEN DISCUSSION 1. Which tools would be able tosupport design collaboration? 2. Which incentives would beable to foster collaboration? 115K e r a b e n C a s e St u d y

Camarinha-Matos, L., Afsarmanesh, H. and Ortiz, A. (2005).Collaborative Networks and their Breeding Environments.New York: Springer.

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7 Chapter 7 LIMA Case Study: FactorsAffecting Research and the Development ofNew Products

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8 Chapter 8 Monalisa Case Study:Energy-saving Needs in New ProductDevelopment

Berenson, C., Iansiti, M., Kosnik, T.J., Rangan, V.K.,Thomke, S., Lynn, G.S., Mohr-Jackson, I., Tabrizi, B.,Walleigh, R., Wheelwright, S.C. and MacCormack, A. (2002).New Product Development, Business Fundamentals Series, 2ndEdn. Boston, MA: Harvard Business Publishing.

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Cooper, R.G. (1998). The new product process: a decisionguide for managers. Journal of Marketing Management, 3(3),238–255.

Cooper, R.G. (1999). The invisible success factors inproduct innovation. Journal of Product InnovationManagement, 16(2), 115–133.

Cooper, R.G. (2001). Winning at New Products: Acceleratingthe Process from Idea to Launch, 3rd Edn. New York:Perseus Publishing. LESSON LEARNED Cost savings with greenstrategy Implementing green strategy standards can not onlyincrease the product value (connecting the brand to theidea of ecology) but also reduce product and process costs(redesigning the product). QUESTIONS FOR STUDENTS 1. Whichfactors contributed to the success of NPD in Monalisa? 2.What are the possible organizational structures of an NPDfunction? Which of them does Monalisa utilize? 3. Whichare the reasons behind the development of PP? Why didMonalisa choose PP as the development goal? 4. How wasthe funnel model of the NPD process applied in PP’sdevelopment? 5. What benefits can a company obtain from newgreen products development? OPEN DISCUSSION 1. Set up a NPDstrategy for Monalisa providing explanations for your

choices. 2. After two years, the technology agreement ofKeda and Monalisa will have expired. This means Keda cansell the special equipment to other ceramic manufacturers,who will soon be able to produce similar products. Howshould Monalisa handle the situation? 163M o n a l i s a Ca s e S t u d y

Cooper, R.G. and Kleinschmidt, E.J. (1995). Benchmarkingthe firm’s critical success factors in new productsuccess. Journal of Product Innovation Management, 12,374–391.

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9 Chapter 9 Flextronics Case Study:International Sourcing: OrganizationalDilemmas

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