Improvement - Kaizen

HOW

2

START

What is a Kaizen?

Kaizen is Innovation ?

NO

What is a Kaizen?

SMALL continuous improvements

How to find an Improvement Opportunity

MotionWork = Adding Value+

Anything we do:To perform our taskNot to perform our task

Case Study

Point out (5) motions at your processes

Motions

SearchingLooking forWonderingCheckingRe-checkingHandlingRe-handling

CountingCounting againAskingAnsweringWaitingRe-workingRe-testing

Toyota Motions

40 years ago

95%

5%

Waste timeValue time

Now

70%

30%

Waste timeValue time

Samples

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Samples

This picture is the cleaning schedule.It shows who is responsible for which area of the shop.

They don’t hire anyone to clean the place but all clean their machines themselves. A couple of people had small mops attached to their wheel chairs so that they would be cleaning as they moved around

Start with 5S

TVN 2003

5S - Review

Sàng lọcSeiri - Sort

Sắp xếpSeiton - Straighten

Sạch sẽSeiso - Shine

Săn sócSeiketsu - Standardize

Sẵn sàng kỷ luậtShistuke-Self Discipline

S1 - Tools Phương pháp ABCPhương pháp ABC

Vật tư/d.cụ/Máy móc

Hữu dụng Vô dụngChưa q.định được

Giữ & Lưu trữ

Lưu trữ ABC

Hữu dụng

Giữ & Theo dõi

Sàng lọc Vô dụng

Hủy bỏ

S2 - Tools

YESNONOC

Hàng thángHàng quý

Nữa năm/lần…..

NOYESĐặt sau cùngBHàng tuần

NOYES, nếu khôngở vị trí làm việcYESAHàng ngày

Xa nơi làm việcGần vị trí làmviệc

Ngay vị trí làmviệcLoại

Tần suấtsử dụng

A

B

C

Distance

Freq

uenc

y

Phương pháp ABCPhương pháp ABC Thinking

WHAT CÁI GÌ ?WHO AI ?

WHEN KHI NÀO ?

WHERE Ở ĐÂU ?

WHY TẠI SAO ?

HOW NHƯ THẾ NÀO ?

PDCA – continuous improvement

PLAN

CHECK

DO

ACTION

PDCA – continuous improvement

PLAN

CHECK

DO

ACTION

Case Study

Find 5 items need to do S1, S2

Samples

S1

S2

S3

Samples

S4

S5

Samples

Samples Kaizen: small continuous improvement

Nothing is perfect

Step by Step

& continuous improvement

Kaizen: small continuous improvement