centrifugal pump
TRANSCRIPT
โข A machine which imparts energy to a liquid
causing the liquid to flow or rise to a higher
level or both.
โข Demourโs centrifugal pump โ 1730
โข Theory โ conservation of angular momentum
โ conversion of kinetic energy to potential
energy
โข Pump components Rotating element โ impeller - takes the
power (mechanical) from the rotating shaft
and accelerates the fluid.
Enclosing the rotating element and sealing
the pressurized liquid inside โ casing
or housing โ acts as a diffuser and transforms
high fluid velocity (kinetic energy) into pressure.
Centrifugal Pump
which is the rotating part of the centrifugal
pump.
It consists of a series of backwards curved
vanes (blades).
The impeller is driven by a shaft which is
connected to the shaft of a prime mover, e.g.,
an electric motor, an IC engine, etc.
1. Impeller
Main Parts of Centrifugal Pumps
2. Casing
Which is an air-tight passage surrounding
the impeller
designed to direct the liquid to the
impeller and lead it away
Volute casing. It is of spiral type in which
the area of the flow increases gradually.
Main Parts of Centrifugal Pumps
The shaft which carries the mechanical power
from the engine/motor drive to the impeller.
3. Suction Pipe
4. Delivery Pipe
The conduit connecting the sump
(reservoir) up to the centerline of the
pump impeller.
The conduit connecting the pump
impeller centerline up to the delivery
point.
5. Impeller Shaft
6. Engine/Motor Driver
Supplies mechanical power to the rotating
impeller shaft. It can be mounted directly
on the pump, above it, or adjacent to it.
Broad range of applicable flows and heads. Higher discharges and heads
can be achieved by increasing the rotational speed or the diameter of the
impeller although with corresponding change in power input.
๐ โ ๐ท3 ๐ป โ ๐ท2 ๐ โ ๐ท5
๐ โ ๐ ๐ป โ ๐2 ๐ โ ๐3
Effect of Impeller Diameter and Speed
Discharge varies directly with the change in speed or as cube of the
change in impeller diameter
Head varies as square of the change in speed or impeller diameter.
Power input varies as the cube of the change in speed or fifth power to
the impeller diameter.
For instance, the pump speed is doubled:
Discharge will double.
Head will increase by a factor of 22 = 4.
Power input will increase by a factor of 23 = 8.
Centrifugal pumps (radial-flow pumps) are the most used pumps for hydraulic
purposes where high discharge with relatively low head is required such as
irrigation, cooling tower of central A/C system/power plants, etc.
Application of Centrifugal Pumps
Types of Centrifugal Pump Impellers
(b) Double-volute (casing)
pump (a) Volute (casing)
pump
(c) Turbine (casing with
guide vanes) pump
Types of Centrifugal Pumps (casing)
๐ฃ๐ค2 (๐ข2โ๐ฃ๐ค2)
๐ฃ๐ค1
Inlet Velocity Triangle
Euler Equation for Centrifugal Pumps
Outlet Velocity Triangle Using subscripts 1 for inlet and 2 for outlet quantities:
๐1 and ๐2 =Absolute velocities at inlet and outlet
๐ข1 =๐๐ท1๐
60 and ๐ข2 =
๐๐ท2๐
60=Tangential velocities at
inner and outer periphery of the impeller
๐ฃ๐1 and ๐ฃ๐2 =Relative velocities at inlet and outlet
๐ผ1 and ๐ผ2 =Direction of absolute velocities at inlet
and outlet. ๐ผ is the angle made by the
absolute velocity vector ๐ with the positive
direction of the peripheral velocity ๐ข.
๐ฝ1 and ๐ฝ2 =Vane (blade) angle at inlet and outlet made by the
relative velocity vector ๐ฃ๐ with the negative direction of
the peripheral velocity ๐ข.
๐ฃ๐ค1and ๐ฃ๐ค2 =Whirl velocities at inlet and outlet (Tangential
components of ๐1 and ๐2 respectively).
๐ฃ๐1and ๐ฃ๐2=Flow velocities at inlet and outlet (Radial components of
๐1 and ๐2 respectively) .
๐ท1 and ๐ท2 =Diameters at inlet of outlet of the impeller
๐ =Rotational Speed of the impeller in rpm
๐ฃ๐ค2 (๐ข2โ๐ฃ๐ค2)
๐ฃ๐ค1
Inlet Velocity Triangle
๐ฏ๐ =๐ฝ๐๐ โ ๐ฝ๐
๐
๐๐+๐๐๐๐ โ ๐๐๐
๐
๐๐+๐๐๐ โ ๐๐
๐
๐๐
๐ฏ๐ =๐
๐ ๐๐๐๐๐ โ ๐๐๐๐๐
Euler Equation for Centrifugal Pumps
Euler Head, ๐ฏ๐: [Theoretical head transferred to liquid by the
impeller or work done by the impeller per kg of
liquid]
Outlet Velocity Triangle
๐ฃ๐12 = ๐ข1
2 + ๐12 โ 2๐ข1๐1๐๐๐ ๐ผ1
๐ฃ๐22 = ๐ข2
2 + ๐22 โ 2๐ข2๐2๐๐๐ ๐ผ2
โ ๐ป๐=1
๐ ๐ข2๐2๐๐๐ ๐ผ2 โ ๐ข1๐1๐๐๐ ๐ผ1
From the inlet and outlet velocity triangles, we have:
Using these relations in ๐ป๐ equation and rearranging, we get:
๐ฏ๐ =๐
๐ ๐๐๐๐๐
Assuming Radial Entry at inlet,
Euler Head,
Actual Head Developed by the impeller,
Manometric Head (Measured), ๐ฏ๐
Manometric (Hydraulic) Efficiency,
๐ผ๐ =๐ฏ๐๐ฏ๐
๐22โ๐1
2
2๐ represents the increase in absolute
kinetic energy of fluid; ๐ข22โ๐ข1
2
2๐ represents the increase in static
pressure due to centrifugal action;
๐ฃ๐12 โ๐ฃ๐2
2
2๐ represents the change in the kinetic
energy due to retardation of flow.
Euler Equation for Centrifugal Pumps
๐1 = ๐๐1
๐ข1
๐ฃ๐1
๐ผ1 ๐ฝ1
Inlet Velocity Triangle
(radial entry, ๐ถ๐ = ๐๐ยฐ)
Here:
At the time of start, the fluid velocities are zero and the only head that is operating
is the centrifugal head ๐ข22โ๐ข1
2
2๐ . This centrifugal force must overcome the
manometric head for the fluid to move, i.e.,
๐ข22 โ ๐ข1
2
2๐โฅ ๐ป๐
๐ต๐๐๐ = ๐๐. ๐๐๐ ๐ฏ๐
๐ซ๐๐ โ๐ซ๐
๐
๐ข22 โ ๐ข1
2
2๐โฅ ๐๐๐ป๐
๐ข22 โ ๐ข1
2
2๐= ๐๐
๐ข2๐ฃ๐ค2๐
Now, ๐ข1 =๐๐ท1๐
60 ๐๐๐ ๐ข2 =
๐๐ท2๐
60
So that, equating
๐ข22 โ ๐ข1
2
2๐= ๐ป๐
๐ต๐๐๐ =๐๐๐๐ผ๐๐
๐๐๐๐ซ๐
๐ซ๐๐ โ๐ซ๐
๐
Again,
Equating
Minimum Starting Speed of a Centrifugal Pump
Usually the impeller outer diameter is designed as twice the inner (inlet) diameter,
i.e., ๐ซ๐ = ๐๐ซ๐ . Using this relationship, the minimum diameter of the impeller for
fluid to move,
๐ข22 โ ๐ข1
2
2๐โฅ ๐ป๐
๐ซ ๐ ๐๐๐ = ๐๐. ๐๐๐ฏ๐๐ต
Here, ๐ข1 =๐๐ท1๐
60=๐๐ท2๐
120 ๐๐๐ ๐ข2 =
๐๐ท2๐
60
So that, equating
๐ข22 โ ๐ข1
2
2๐= ๐ป๐
Minimum Impeller Diameter at a Given Speed
๐๐ท2๐
60
2
โ๐๐ท2๐
120
2
= 2๐๐ป๐
This equation is used in practical situations to
design impeller for liquid pumping at a given
speed.
When the pump casing and the suction conduit are completely filled with water, as the
impeller rotates, the pressure at the pump suction side becomes lower than the
atmospheric pressure. Due to this difference in pressure head between the water surface
of the sump and the inlet of the pump, the atmospheric pressure pushes the water from
the sump to the pump casing. However, an impeller running in air would produce only a
small head. This cannot create the necessary differential head of water between the sump
and the pump inlet as the density of air is much less than that of water. Consequently, the
pump does not do its work of pumping of water.
Further, dry running of the pump may damage several parts of the pump. This is,
therefore, necessary to ensure that the pump casing, impeller, suction pipe and the portion
of the pump delivery pipe up to the delivery valve are always filled with water before the
start of the pump. Filling is done by pouring water into the funnel or priming-cup
provided for this purpose. An air vent in the casing is provided for the air to escape. This
air vent must be closed after filling. This filling process is called the โprimingโ of the
pump. Most centrifugal pumps are not self-priming, so they always need priming.
However, a one-way valve, called foot valve is used at the entrance of the suction pipe,
which keeps the suction conduit filled-up even when the pump is stopped. Thus when the
pump is restarted, it does not need priming.
Priming of Centrifugal Pump
A pump throws liquid in the opposite direction of a free falling body from a certain height. A
free falling body starts from zero velocity at a certain height and then reached maximum
velocity at the ground. On the other hand, a pump throws liquid at a maximum velocity at its
impeller exit to reach zero velocity at a certain height.
The height of liquid travel from impeller exit of a pump with impeller diameter of 500 mm
running at 1800 rpm, can be determined as follows:
Peripheral velocity of the Impeller at exit point u2 =๐๐ท2๐
60 =
๐ร0.5ร1800
60= 47.12 ๐/s, at this
velocity the liquid will be thrown by the impeller at the impeller exit.
Therefore, the height of liquid travel is given by: 0 = ๐ข22 โ 2๐โ โ โ = ๐ข2
2/2๐ โ โ = 113 ๐
It can be observed that no liquid property enters the equation, maximum velocity of the liquid
depends only on the impeller size and speed.
Thus a pump always produce the same head regardless of the type of liquid being pumped.
However, pressure will increase or decrease in direct proportion to a liquidโs specific gravity
(๐ = ๐๐๐ป) and power input to the pump will also vary directly with liquidโs specific gravity.
Thus a centrifugal pump can develop the same 100 m of head when pumping water, brine or
kerosene. The resulting pressures, however, will vary. Therefore, the pump pressures are
expressed in liquid height in meters or feet (liquid head).
Why pump pressure is expressed in liquid head (liquid height in meters or feet)?
Problemโ1: A centrifugal pump impeller runs at 950 rpm (๐). Its external and internal
diameters are 500 mm (๐ท2)and 250 mm (๐ท1) respectively. The vanes are set back at an
angle of 35o (๐ฝ2) to the outer rim. If the radial velocity of water through the impeller is
maintained constant at 2 m/s (๐๐1 = ๐๐2), find the angle of the vanes at inlet (๐ท๐), the
velocity and direction of water at outlet (๐ฝ๐, ๐ถ๐) and the work done by the impeller per kg of
water (๐ฏ๐).
Solution: Assuming radial entry of the fluid, i.e., ๐1 = ๐๐1
Example Problems
๐ข1 =๐๐ท1๐
60=๐ร0.25ร950
60= 12.44 ๐/๐
๐ก๐๐๐ท๐ =๐๐1
๐ข1=
2
12.44= 0.16 โ ๐ท๐ = ๐. ๐๐ยฐ
๐ข2 =๐๐ท2๐
60=๐ร0.5ร950
60= 24.87 ๐/๐
๐ก๐๐๐ฝ2 =๐๐2
๐ข2โ๐ฃ๐ค2โ tan35ยฐ =
2
24.87โ๐ฃ๐ค2
โ ๐ฃ๐ค2 = 22.1 ๐/๐
๐ฝ๐ = ๐๐22 + ๐ฃ๐ค2
2 = 22 + 22.12 = ๐๐. ๐ ๐/๐
๐ถ๐ = tanโ1 ๐๐2
๐ฃ๐ค2= tanโ1
2
22.1= ๐. ๐๐ยฐ
๐ฏ๐ =๐ข2๐ฃ๐ค2
๐=24.87ร22.1
9.81= ๐๐ ๐๐ ๐/๐
Outlet
๐ฝ1
๐ผ2
๐ข1
๐ข2
๐1 = ๐๐1
Inlet
๐ฃ๐1
๐2 ๐ฃ๐2
๐ฝ2
๐ฃ๐ค2
Problemโ2: A centrifugal pump is used to lift water at a rate of 0.085 m3/s (๐). The outer
diameter of the impeller is 325 mm (๐ท2) and the breadth of the wheel at outlet is 15 mm (๐2). The manometric head of the pump is 38 m (๐ป๐) and manometric efficiency is 85% (๐๐). If
the pump runs at 1500 rpm (๐), determine the blade angle at exit (๐ท๐).
Solution: Assuming radial entry of the fluid, i.e., ๐1 = ๐๐1
๐ข2 =๐๐ท2๐
60=๐ร0.325ร1500
60= 25.52 ๐/๐
๐๐ =๐ป๐
๐ป๐=
๐ป๐๐ข2๐ฃ๐ค2๐
โ 0.85 =38
25.52ร๐ฃ๐ค29.81
โ ๐ฃ๐ค2 = 17.19 ๐/๐
๐ = ๐๐ท2๐2๐๐2 โ 0.085 = ๐ ร 0.325 ร 0.015 ร ๐๐2 โ ๐๐2= 5.55 ๐/๐
๐ก๐๐๐ท๐ =๐๐2
๐ข2โ๐ฃ๐ค2
โ ๐ท๐ = tanโ1 5.55
25.52โ17.19= ๐๐. ๐๐ยฐ
Example Problems
Outlet
๐ฝ1
๐ผ2
๐ข1
๐ข2
๐1 = ๐๐1
Inlet
๐ฃ๐1
๐2 ๐ฃ๐2
๐ฝ2
๐ฃ๐ค2
Problemโ3: The inner and outer diameters of the impeller of a centrifugal pump are 300
mm (๐ท1) and 600 mm (๐ท2) respectively. The constant velocity of flow is 2.2 m/s (๐๐1 = ๐๐2)
and the vanes are curved backward at an angle of 45o at the exit (๐ฝ2) . If the manometric
efficiency is 75% (๐๐), find the minimum starting speed (๐ต๐๐๐) of the pump.
Solution: Assuming radial entry of the fluid, i.e., ๐1 = ๐๐1
Example Problems
๐ข2 =๐๐ท2๐
60=๐ร0.6ร๐๐๐๐
60= 0.0314159๐๐๐๐
๐ก๐๐๐ฝ2 =๐๐2
๐ข2โ๐ฃ๐ค2โ tan45ยฐ =
2.2
0.0314159๐๐๐๐โ๐ฃ๐ค2
โ ๐ฃ๐ค2 = (0.031416๐๐๐๐ โ 2.2) ๐/๐
=120 ร 0.75
๐ 0.031416๐ต๐๐๐ โ 2.2 ร 0.6
0.62 โ 0.32
โ ๐ต๐๐๐= 63.662 0.031416๐ต๐๐๐ โ 2.2
โ ๐ต๐๐๐= ๐๐๐ ๐๐๐
Outlet
๐ฝ1
๐ผ2
๐ข1
๐ข2
๐1 = ๐๐1
Inlet
๐ฃ๐1
๐2 ๐ฃ๐2
๐ฝ2
๐ฃ๐ค2
๐ต๐๐๐ =120๐๐
๐ ๐ฃ๐ค2๐ท2
๐ท22โ๐ท1
2
Problemโ4: A centrifugal pump delivers 0.20 m3/s water against a head of 26 m while
running at 950 rpm. The constant velocity of flow is 2.9 m/s and the vanes are curved
backward at an angle of 30o. If the manometric efficiency is 77%, find the diameter and the
width (or breadth) of the impeller at outlet.
Solution: Assuming radial entry of the fluid, i.e., ๐1 = ๐๐1 ๐ = ๐๐ซ๐๐๐๐๐2
โ 0.20 = ๐ ร ๐ท2 ร ๐2 ร 2.9 โ ๐ซ๐ ๐๐ = 0.02195
Example Problems
๐ข2 =๐๐ท2๐
60=๐ร๐ท2ร950
60= 49.74๐ซ๐
๐ก๐๐๐ฝ2 =๐๐2
๐ข2โ๐ฃ๐ค2โ tan30ยฐ =
2.9
49.74๐ซ๐โ๐ฃ๐ค2
โ ๐ฃ๐ค2 = 49.74๐ซ๐ โ 5.023
๐๐ =๐ป๐
๐ป๐=
๐๐ป๐
๐ข2๐ฃ๐ค2
โ 0.77 =9.81 ร 26
49.74๐ซ๐ 49.74๐ซ๐ โ 5.023
โ ๐ซ๐2 โ 0.134๐ซ๐ โ 0.101 = 0
โด ๐ซ๐ = 0.3918 ๐ = ๐๐๐ ๐๐
And ๐๐=0.02195
๐ท2= 0.056 ๐ = ๐๐ ๐๐
Outlet
๐ฝ1
๐ผ2
๐ข1
๐ข2
๐1 = ๐๐1
Inlet
๐ฃ๐1
๐2 ๐ฃ๐2
๐ฝ2
๐ฃ๐ค2
Problemโ5: A centrifugal pump impeller has an outside diameter of 200 mm (๐ท2) and it
rotates at 2900 rpm (๐). Determine the head generated (๐ฏ๐) if the vanes are curved
backward at an angle of 25o to the outer rim (๐ฝ2) and the velocity of flow throughout the
wheel is constant at 3 m/s (๐๐1 = ๐๐2). Assume hydraulic efficiency of 75% (๐๐). Determine
also the power in kW (๐ท) required to run the impeller if the breadth of the wheel at outlet is
15 mm (๐2). Neglect the effect of vane thickness and mechanical friction and leakage
losses.
Solution: Assuming radial entry of the fluid, i.e., ๐1 = ๐๐1
Example Problems
๐ข2 =๐๐ท2๐
60=๐ร0.2ร2900
60= 30.37 ๐/๐
๐ก๐๐๐ฝ2 =๐๐2
๐ข2โ๐ฃ๐ค2โ tan25ยฐ =
3
30.37โ๐ฃ๐ค2
โ ๐ฃ๐ค2 = 23.94 ๐/๐
๐ฏ๐ = ๐๐๐ป๐ = ๐๐๐ข2๐ฃ๐ค2
๐
โ ๐ฏ๐ = 0.75 ร30.37 ร 23.94
9.81= ๐๐. ๐ ๐
๐ท = ๐พ๐๐ป๐/๐๐ = ๐พ(๐๐ท2๐2๐๐2)๐ป๐/๐๐
โ ๐ท = 9810 ร ๐ ร 0.2 ร 0.015 ร 3 ร 55.6/0.75 โ ๐ท = ๐๐. ๐๐ ๐ค๐
Outlet
๐ฝ1
๐ผ2
๐ข1
๐ข2
๐1 = ๐๐1
Inlet
๐ฃ๐1
๐2 ๐ฃ๐2
๐ฝ2
๐ฃ๐ค2
Expressions for Manometric Head
Typical Pump Setup
Applying Bernoulliโs Equation between points 1 and 4
๐๐๐พ+ 0 + 0 + ๐ป๐ =
๐๐๐พ+ ๐ป๐ + ๐ป๐ + (๐ป๐๐ +๐ป๐๐) +
๐๐2
2๐
โ ๐ป๐= ๐ป๐ + ๐ป๐ + (๐ป๐๐ +๐ป๐๐) +๐๐2
2๐
โ ๐ป๐= ๐ป๐ ๐ก๐๐ก + ฮฃ๐ฟ๐๐ ๐ ๐๐ +๐๐2
2๐
โ ๐ป๐= ๐ป๐ ๐ก๐๐ก + ฮฃ๐ฟ๐๐ ๐ ๐๐
Manometric head of a pump is the gross head that
must be provided by the impeller for the liquid to
flow from the sump to the delivery point.
Applying Bernoulliโs Equation between points 2 and 3
๐ป๐ =๐3๐พ+๐๐2
2๐+ ๐3 โ
๐2๐พ+๐๐ 2
2๐+ ๐2
๐ป๐ =๐3๐พโ๐2๐พ+๐๐2
2๐โ๐๐ 2
2๐
๐ป๐ =๐3๐พโ๐2๐พ
Ideal Increase in Pressure Head in the Impeller
Outlet
๐ฝ1
๐ผ2
๐ข1
๐ข2
๐1 = ๐๐1
Inlet
๐ฃ๐1
๐2 ๐ฃ๐2
๐ฝ2
๐ฃ๐ค2
Energy of a liquid at inlet + Energy added by the
impeller = Energy of liquid at outlet
๐1๐พ+๐12
2๐+ ๐1 +
๐ข2๐ฃ๐ค2๐
=๐2๐พ+๐22
2๐+ ๐2
Increase in piezometric head at the pump
๐2๐พ+ ๐2 โ
๐1๐พ+ ๐1 = ฮ๐ป๐ =
๐12
2๐โ๐22
2๐+๐ข2๐ฃ๐ค2๐
๐2๐พโ๐1๐พ= ๐ป๐ = ฮ๐ป๐ =
๐12
2๐โ๐22
2๐+๐ข2๐ฃ๐ค2๐
ฮ๐๐๐พ= ๐ป๐ & ๐ป๐ = ฮ๐ป๐ = ๐ป๐ โ ฮ๐พ๐ธ
ฮ๐ป๐ =ฮ๐๐๐พ=1
2๐๐12 โ ๐2
2 + 2๐ข2๐ฃ๐ค2
Ideal Increase in Pressure Head in the Impeller
๐ก๐๐๐ฝ2 =๐๐2
๐ข2โ๐ฃ๐ค2
โ ๐ฃ๐ค2 = ๐ข2 โ๐๐2
tan๐ฝ2= ๐ข2 โ ๐๐2๐๐๐ก๐ฝ2
๐22 = ๐ฃ๐ค2
2 + ๐๐22
= ๐ข22 + ๐๐2
2 cot2 ๐ฝ2 โ 2๐ข2๐๐2๐๐๐ก๐ฝ2 + ๐๐22
= ๐๐22 (1 + cot2 ๐ฝ2) + ๐ข2
2 โ 2๐ข2๐๐2๐๐๐ก๐ฝ2
= ๐๐22 cosec2 ๐ฝ2 + ๐ข2
2 โ 2๐ข2๐๐2๐๐๐ก๐ฝ2
ฮ๐ป๐ =ฮ๐๐
๐พ=
1
2๐๐12 โ ๐2
2 + 2๐ข2๐ฃ๐ค2
ฮ๐๐๐พ=1
2๐๐๐12 โ ๐๐2
2 cosec2 ๐ฝ2 โ ๐ข22 + 2๐ข2๐๐2๐๐๐ก๐ฝ2 + 2๐ข2(๐ข2โ๐๐2๐๐๐ก๐ฝ2)
โดฮ๐๐๐พ=1
2๐๐๐12 โ ๐๐2
2 cosec2 ๐ฝ2 + ๐ข22
Outlet
๐ฝ1
๐ผ2
๐ข1
๐ข2
๐1 = ๐๐1
Inlet
๐ฃ๐1
๐2 ๐ฃ๐2
๐ฝ2
๐ฃ๐ค2
Head Losses in Centrifugal Pumps
Mechanical losses are the frictional losses
in bearings, glands, packages, etc. and the
disc friction between the impeller and the
liquid which fills the clearance space
between the impeller and the casing.
Some leakage loss also take place
between impeller and casing, at
mechanical seals, glands, etc.
Hydraulic losses are due to:
Circulatory flow at the passages of the impeller and independent of the discharge.
Fluid friction at the flow passage: this loss depends on the fluid contact area and the
roughness of the surface and hence equal to ๐พ1๐2 where ๐พ1 is a coefficient.
Shock losses at the entrance to impeller: this loss occurs due to improper entry angle of the
flow with respect to the blade angle. At design condition, this loss is practically zero and
increases at reduced or increased flow from normal values.
Head Losses in Centrifugal Pumps
To account for various losses, several efficiencies are defined.
Volumetric efficiency, ๐ผ๐ =๐ธ
๐ธ+๐ธ๐ณ
where ๐ is Discharge reaching the pump outlet, ๐๐ฟ is the leakage flow which does not
reach the pump outlet and ๐ + ๐๐ฟ is Discharge entering the eye of the impeller.
Manometric (hydraulic) efficiency, ๐ผ๐ =๐ฏ๐
๐ฏ๐=
๐๐ฏ๐
๐๐๐๐๐=
๐ฏ๐
๐ฏ๐+๐ฏ๐๐
where ๐ป๐๐ is hydraulic losses in the impeller and the casing.
Mechanical efficiency, ๐ผ๐๐๐๐ =๐ธ ๐ธ+๐ธ๐ณ ๐ฏ๐
๐ท or ๐ผ๐๐๐๐ =
๐ฏ๐
๐ฏ๐+๐ฏ๐๐๐๐
where ๐ is the mechanical power input to the impeller shaft by the prime mover and
๐ป๐๐๐โ is the mechanical head losses.
Overall efficiency, ๐ผ๐ =๐ธ๐ธ๐ฏ๐
๐ท or ๐ผ๐ = ๐ผ๐๐ผ๐๐ผ๐๐๐๐ =
๐ธ
๐ธ+๐ธ๐ณร๐ฏ๐
๐ฏ๐ร๐ธ ๐ธ+๐ธ๐ณ ๐ฏ๐
๐ท
Effect of Outlet Blade Angle
Please note here ๐ฝ๐๐ ๐ข๐ฌ ๐ฎ๐ฌ๐๐ ๐ข๐ง ๐ฉ๐ฅ๐๐๐ ๐จ๐ ๐๐๐
Effect of Outlet Blade Angle
Please note here ๐ฝ๐๐ ๐ข๐ฌ ๐ฎ๐ฌ๐๐ ๐ข๐ง ๐ฉ๐ฅ๐๐๐ ๐จ๐ ๐๐๐
Theoretical Head-Discharge Relationship of a Pump
Please note here ๐ฝ๐๐ ๐ข๐ฌ ๐ฎ๐ฌ๐๐ ๐ข๐ง ๐ฉ๐ฅ๐๐๐ ๐จ๐ ๐๐๐
Theoretical Head-Discharge Relationship of a Pump
Please note here ๐ฝ๐๐ ๐ข๐ฌ ๐ฎ๐ฌ๐๐ ๐ข๐ง ๐ฉ๐ฅ๐๐๐ ๐จ๐ ๐๐๐
Theoretical Head-Discharge Relationship of a Pump
Head-Discharge (He-Q)
relationship for ideal pumps
Head-Discharge (He-Q)
relationship for actual pumps
From the ideal ๐ป โ ๐ curve on the left, it can be inferred that forward curved vanes produce higher head at higher discharge. However, both forward-curved and radial vane pumps result in poor efficiency. Forward-curved vane produce larger absolute velocities that require very efficient diffusers to convert the exit kinetic energy into pressure energy. So the energy losses are high. Further, an instability called pump surging occurs in forward-curved vanes.
Therefore, in actual practice, backward-curved vanes in the range of 20ยฐ โ 40ยฐ are of common use. In actual ๐ป โ ๐ curve shown on the right the head decreases with increase in discharge for all types of vanes due to hydraulic losses present in real-world applications.
Typical Characteristics of Actual Centrifugal Pumps
Head-Discharge (๐ฏโ๐ธ) characteristics
Variation of Efficiency with discharge
Variation of Power with discharge
Diameter = Constant
Diameter = Constant
Constant
From the ๐ป โ ๐ curve, it can be observed that for the same pump (same impeller/diameter) as the speed increases, the head also increases (๐ป โ ๐2) at the same discharge, or the discharge increases (๐ โ ๐) at the same head. The higher the pump speed, the higher will be the head or discharge.
From the ๐ โ ๐ curve, it can be observed that for the same pump (same impeller/diameter) as the speed increases, both the maximum efficiency and the maximum discharge increase. The higher the speed, the higher will be the efficiency and discharge.
However, the ๐ โ ๐ curve shows that for a given discharge, higher speed needs higher power input.
Main Characteristics Curve of Actual Centrifugal Pumps
๐ผ๐๐๐ (๐ฉ๐ฌ๐ท)
Head (Duty Point)
Discharge (Duty Point)
Pump manufacturers provide information on the performance of their pumps in the form of curves, commonly called pump characteristic curve (or simply pump curve). In pump curves the following information may be given: (i) the discharge on the x-axis, (ii) the head on the left y-axis, (iii) the pump efficiency as a percentage on the right (or left) y-axis, (iv) the pump power input on the left (or right) y-axis, (v) the NPSH of the pump on the y-axis (vi) the speed of the pump one the y-axis.
The discharge-head (๐ธ,๐ฏ) values corresponding to BEP (๐ผ๐๐๐) is called the โDuty Pointโ of the pump.
Similarity Ratios (Affinity Laws) for Centrifugal Pumps
Similarity law: ๐ท
๐๐ต๐๐ซ๐= ๐
๐๐ฏ
๐ต๐๐ซ๐,๐ธ
๐ต๐ซ๐,๐๐ต๐ซ๐
๐
โ = ๐( ,2 , )431
=๐ ๐
๐๐3๐ท5 ๐ด=
๐
๐๐3๐ท5 ๐ต= ๐ถ๐ = ๐๐๐ค๐๐ ๐๐๐๐๐๐๐๐๐๐๐ก
=๐ ๐
๐๐ท3 ๐ด=
๐
๐๐ท3 ๐ต= ๐ถ๐ = ๐น๐๐๐ค ๐๐๐๐๐๐๐๐๐๐๐ก
=๐ ๐ป
๐2๐ท2 ๐ด=
๐ป
๐2๐ท2 ๐ต= ๐ถ๐ป = ๐ป๐๐๐ ๐๐๐๐๐๐๐๐๐๐๐ก (dropping โ๐โ term)
๐ญ๐๐ ๐๐๐๐๐๐๐๐๐ ๐๐ ๐๐๐๐ ๐๐ ๐ ๐๐๐๐๐๐ ๐๐๐๐๐๐๐๐๐๐ ๐๐๐๐๐๐๐ ๐๐๐๐๐ ๐จ ๐๐๐ ๐ฉ, ๐๐๐ ๐๐๐๐๐ โฒ๐ ๐๐๐๐ ๐๐ ๐๐๐๐๐
=๐ ๐๐๐ท2
๐= ๐ ๐ = ๐ ๐๐ฆ๐๐๐๐๐ ๐๐ข๐๐๐๐ (๐๐๐ ๐๐ ๐๐๐๐๐๐๐)
Again, 3
1/2
23/4 =
๐ ๐
๐ป3/4 = ๐๐ is called specific speed . For dynamic similarity
between two pumps or model and its prototype, the value of Ns should be same.
Specific Speed
Specific Speed, ๐ต๐ =๐ต ๐ธ
๐ฏ๐๐/๐
Note that The values of ๐ต,๐ธ ๐๐๐ ๐ฏ๐ are taken at Best Efficiency Point (BEP)
There is another expression for non-dimensional specific speed (also called shape factor or shape number)
๐บ๐ =๐ต ๐ธ
๐๐ฏ๐๐/๐
Please note the usage of units while calculating Specific Speed. Different units will result in different values for the same pump.
Ns = Specific Speed ๐๐ =๐ ๐
๐ป3/4 ๐๐ = ๐
๐ ๐
๐ป3/4
N = Speed in rpm N = Speed in rpm
Q = Discharge in US gallons per minute Q = Discharge in m3/hr
H = Head in ft H = Head in m
[1 US gallon = 3.785 Liters] ๐ = ๐. ๐๐๐ ๐๐ ๐ ๐๐ ๐3/โ๐, ๐ = ๐. ๐๐ ๐๐ ๐ ๐๐ ๐3/๐๐๐ and
๐ = ๐๐. ๐๐ ๐๐ ๐ ๐๐ ๐3/๐
In US Customary Unit (FPS)
If the factor ๐ is omitted, the calculated specific speeds will be
different than the US customary values, for example, specific
Reciprocating Pump : 50 to 500 speed of Centrifugal Pump: 10 to 220 if Q is in m3/s
Centrifugal Pump: 500 to 10000 The factor ๐ (might be omitted) is used to compare the value
Radial Flow Pump : 500 to 4000 obtained with that obtained from US customary unit which are
Mixed Flow Pump : 2000 to 8000 prevalent in usage among practicing professionals.
Axial Flow/Propeller Pump: 7000 to 20000
This does not indicate the size, rather indicated the shape or type of the fluid machinery.
Specific Speed of a pump is defined as the speed of an imaginary pump
which will produce the same amount of discharge under unit head.
This is a numerical engineering tool for the selection of the type of the
pump for installation*.
*For instance, in an application, if the required discharge and head are known, the prime mover (motor or engine) rpm
is also known, then using these values ๐๐ can be calculated and a particular type of pump suitable in this ๐๐ range can
be selected for installation.
โข In general, cavitation occurs when the liquid pressure at a given location is reduced to the
vapor pressure of the liquid.
โข For a piping system that includes a pump, cavitation occurs when the absolute pressure at
the inlet falls below the vapor pressure of the water.
โข This phenomenon may occur at the inlet to a pump and on the impeller blades, particularly
if the pump is mounted above the level in the suction reservoir.
โข Under this condition, vapor bubbles form (water starts to boil) at the impeller inlet and
when these bubbles are carried into a zone of higher pressure, they collapse abruptly and
hit the vanes of the impeller (near the tips of the impeller vanes). causing:
Cavitation of Pumps and NPSH
Damage to the pump (pump impeller)
Violet vibrations (and noise).
Reduce pump capacity.
Reduce pump efficiency
โข To avoid cavitation, the pressure head at the inlet should not fall below a certain minimum
which is influenced by the further reduction in pressure within the pump impeller. The
parameter used for the determination of cavitation is called โNet Positive Suction Head
(NPSH)โ.
Net Positive Suction Head (NPSH)
NPSH is the difference between the total head at the pump inlet and the water vapor
pressure head ๐ป๐ฃ = 2.5 ๐ ๐ค๐๐ก๐๐ , i.e., ๐ต๐ท๐บ๐ฏ = ๐ฏ๐๐ +๐ฝ๐๐
๐๐โ๐ฏ๐
the datum is taken through the centerline of the pump impeller inlet (eye).
There are two values of NPSH of interest. The first is the required NPSH, denoted
(NPSH)R , that must be maintained or exceeded so that cavitation will not occur and
usually determined experimentally and provided by the manufacturer.
The second value for NPSH of concern is the available NPSH, denoted (NPSH)A ,
which represents the head that actually occurs for the particular piping system. This
value can be determined experimentally, or calculated if the system parameters are
known.
For proper pump operation (no cavitation) : (NPSH)A > (NPSH)R
NPSHavailable (at the installation site) > NPSHrequired (for pump)
As stated above, NPSHrequired is usually given for a particular pump by the manufacturer
for its installation without cavitation. NPSHavailable is calculated at the installation site.
Calculation of NPSH
๐ต๐ท๐บ๐ฏ = ๐ฏ๐๐ +๐ฝ๐๐
๐๐โ๐ฏ๐
A cavitation parameter called โThomaโs cavitation numberโ is defined as:
๐ =๐๐๐๐ป๐ด๐ป๐
=๐ป๐๐ก๐ โ ๐ป๐ โ ๐ป๐ฟ โ ๐ป๐ฃ
๐ป๐
datum
hs ๐ป๐ ๐ป๐๐ก๐ Applying the Bernoulliโs equation between
point (1) and (2), datum at pump center line
๐ป๐๐ก๐ โ ๐ป๐ โ ๐ป๐ฟ = ๐ป๐๐ +๐๐ 2
2๐
โด ๐ต๐ท๐บ๐ฏ๐จ = ๐ฏ๐๐๐ โ๐ฏ๐ โ๐ฏ๐ณ โ๐ฏ๐
A critical value ๐๐ (for no cavitation, ๐ โฅ ๐๐)defined as 3% criteria, corresponds to
critical value of NPSH. This critical value of NPSH is known as NPSHR.
๐๐ =๐๐๐๐ป๐ ๐ป๐
โ ๐๐๐๐ป๐ = ๐๐๐ป๐
Thus, NPSHR is defined as the excess absolute head above ๐ป๐ฃ , required by the pump
to obtain satisfactory pumping head (i.e., no more than 3% reduction in head or
efficiency at constant flow) and to prevent cavitation. It is determined by the pump
manufacturer through tests.
๐ฏ๐ณ = ๐ฏ๐ + ๐ฎ๐ฏ๐๐๐๐๐
=๐๐๐๐
๐๐๐ + ๐ฎ๐
๐๐
๐๐
To install a pumping station that can be effectively operated over a large range of
fluctuations in both discharge and pressure head, it may be advantageous to install
several identical pumps at the station in parallel or in series operation.
Pumps in Parallel: Pumping stations frequently contain several (two or more)
pumps in a parallel arrangement.
Any number of the pumps can be operated simultaneously.
The discharge is increased but the pressure head remains the same as with a
single pump.
A common feature of sewage pumping stations where the inflow rate varies
during the day.
Multiple-Pump Operation
Multiple-Pump Operation
Pumps in Series:
Increases the pressure head keeping the discharge approximately the same as that of a
single pump.
Basis of multistage pumps; the discharge from the first pump (or 1st stage) is delivered to
the inlet of the second pump (or 2nd stage), and so on.
The same discharge passes through each pump receiving a pressure boost in doing so..
Note that, however, all pumps in a series system must be operated simultaneously
Multi-stage Pump
Similar to series arrangement of identical pumps;
series of impellers mounted on a single compact
shaft instead to save space. the discharge from the
1st stage impeller is delivered to the inlet of the 2nd
stage impeller and so on.
Usually even numbers of impellers are used, the
inlets of one-half of the impellers are facing
opposite to the inlets of the other half of the
impellers to produce zero axial thrust on the shaft
which is known as โopposed mountingโ.
Used when high heads are required but both
impeller speed and size limitations are prohibitive.
The performance analysis is done per stage basis as for a single-stage pump.
The specific speed is calculated based on manometric head per stage.
The total manometric head is calculated by multiplying manometric head per stage
with the number of stages.
Applications include Boiler feed, deep-well pumping, water supply to very high-rise buildings, etc.
Submersible pumps, Deep-well turbine pumps are some of the examples.
Multi-stage pump with four stages
Other Types of Pumps
Propeller
pump
(axial-
flow/roto-
dynamic
type)
arranged in
vertical
operation
Jet Pump - uses a jet, often of steam, to create a
low pressure. This low pressure sucks in fluid and
propels it into a higher pressure region.
Screw pump (positive displacement
type) - a screw pumps works across
one pair of mating threads as shown in
the figure. The liquid is similarly
carried across all the pairs of mating
threads.
Liquid is trapped
between threads at
the suction endโฆ
Selection of A Pump
The approximate ranges of application of each type of pumps are shown in the following Figure.
Selection of A Pump
The centrifugal
pumps (radial flow)
occupy a substantial
part of the space.
The regions of
appropriate choice of
jet pumps (mixed
flow) and propeller
pumps (axial flow)
are also indicated by
the thick border.
The positive
displacement pumps
have a niche space in
the high-head-low-
discharge category.
Problemโ6: A centrifugal pump delivers 0.055 m3/s (๐) of water to a total height of 16 m
(๐ป๐ ๐ก๐๐ก). The diameter of the pipe is 150 mm (๐) and it is 22 m (๐) long. If the overall
efficiency is 75% (๐๐) , calculate the power (๐ท) required to drive the pump. Take ๐ = 0.05 for
the pipe.
Solution: Water velocity in the pipe, ๐ =4๐
๐๐ท2=4ร0.055
๐ร0.152= 3.11 ๐/๐
๐ป๐ = ๐ป๐ ๐ก๐๐ก + ๐ป๐ +๐2
2๐
โ ๐ป๐ = ๐ป๐ ๐ก๐๐ก +๐๐๐2
2๐๐+๐2
2๐
โ ๐ป๐ = 16 +0.05ร22ร3.112
2ร9.81ร0.15+
3.112
2ร9.81= 20.11 ๐
Example Problems
๐๐ =๐พ๐๐ป๐
๐
โ ๐ท =๐พ๐๐ป๐๐๐
=9810 ร 0.055 ร 20.11
0.75= ๐๐. ๐๐ ๐๐พ
Problemโ7: A centrifugal pump delivers 10 l/s (๐) of water at 1500 rpm (๐). The internal
and external diameters of the impeller are 125 mm (๐ท1) and 250 mm (๐ท2) respectively.
Width of the impeller at the inlet is 13 mm(๐1) and at the outlet 7 mm (๐2). Vanes are curved
backward at an angle of 30o at the outlet (๐ฝ2). If water enters radially at the inlet (๐1 = ๐๐1),
find the pressure rise in the impeller (๐ซ๐/๐ธ).
Solution: ๐ = ๐๐ท1๐1๐๐1
โ 10 ร 10โ3 = ๐ ร 0.125 ร 0.013 ร ๐๐1 โ ๐๐1= 1.958 ๐/๐
Example Problems
๐ = ๐๐ท2๐2๐๐2
โ 10 ร 10โ3 = ๐ ร 0.25 ร 0.007 ร ๐๐2 โ ๐๐2= 1.819 ๐/๐
๐ข2 =๐๐ท2๐
60=๐ร0.25ร1500
60= 19.63 ๐/๐
๐๐
๐ธ=
1
2๐๐๐12 โ ๐๐2
2 ๐๐๐ ๐๐2๐ฝ2 + ๐ข22
โด๐๐
๐ธ=
1
2 ร 9.81 1.9582 โ
1.8192
๐ ๐๐2 30ยฐ + 19.632 = ๐๐. ๐๐ ๐
Example Problem
Problemโ8:
In US customary units, ๐ต๐ = 51.66 ร 42.4 = ๐๐๐๐
Note: For radial flow pumps, ๐๐ = 500 ๐ก๐ 4000
Example Problem
Problemโ9: A centrifugal pump delivers 10 liter/s at 900 rpm against a head of 20 m. What
head will be developed when the pump runs at 600 rpm? What will be the quantity of water
delivered at that head?
๐โ๐
๐ป3/4 1=
๐โ๐
๐ป3/4 2= ๐๐ = ๐๐๐๐๐๐๐๐ ๐ ๐๐๐๐
For the same pump, ๐ซ๐ = ๐ซ๐ = ๐ซ
โ 900รโ10
203/4=600รโ(๐2)
8.893/4 โ ๐2 =
900
600
2ร
8.89
20
3/2= 6.67 ๐๐๐ก๐๐/๐
=๐ ๐ป
๐2๐ท2 1=
๐ป
๐2๐ท2 2= ๐ถ๐ป = ๐ป๐๐๐ ๐๐๐๐๐๐๐๐๐๐๐ก
=๐ ๐ป
๐2 1=
๐ป
๐2 2 โ
20
9002=
๐ป2
6002 โ ๐ฏ๐ = ๐. ๐๐ ๐
Solution:
=๐ ๐
๐๐ท3 1=
๐
๐๐ท3 2= ๐ถ๐ = ๐น๐๐๐ค ๐๐๐๐๐๐๐๐๐๐๐ก
Again for the same pump, ๐ซ๐ = ๐ซ๐ = ๐ซ
=๐ ๐
๐ 1=
๐
๐ 2 โ
10
900=
๐2
600 โ ๐ธ๐ = ๐. ๐๐ ๐๐๐๐๐/๐
๐๐ฅ๐ญ๐๐ซ๐ง๐๐ญ๐ข๐ฏ๐: ๐๐๐๐๐ ๐๐๐๐๐๐๐๐ ๐๐๐๐๐
Problemโ10: The speed of two geometrically similar centrifugal pumps is 1000 rpm. The
outside diameter of the impeller of the first pump is 360 mm. It delivers 27 l/s of water
against a head of 17 m. If the flow rate of second pump is half of the first pump, find the
diameter of the impeller and head for the second pump.
Solution:
Example Problems
๐โ๐
๐ป3/4 1=
๐โ๐
๐ป3/4 2= ๐๐ = ๐๐๐๐๐๐๐๐ ๐ ๐๐๐๐
=๐ ๐
๐๐ท3 1=
๐
๐๐ท3 2= ๐ถ๐ = ๐น๐๐๐ค ๐๐๐๐๐๐๐๐๐๐๐ก
For the first pump, ๐๐ = 51.66 ร1000 27ร10โ3
173/4 = 1014
For the second pump, 1014 = 51.66 ร1000 27ร10โ3/2
๐ป3/4 โ ๐ป2 = 10.7 ๐
For the two pumps, ๐ต๐ = ๐ต๐ = ๐๐๐๐ rpm
=๐ ๐
๐ท3 1=
๐
๐ท3 2 โ
๐
0.363=๐/2
๐ท3 โ ๐ซ๐ = ๐. ๐๐๐๐ ๐ = ๐๐๐ ๐๐
=๐ ๐ป
๐2๐ท2 1=
๐ป
๐2๐ท2 2= ๐ถ๐ป = ๐ป๐๐๐ ๐๐๐๐๐๐๐๐๐๐๐ก
=๐ ๐ป
๐ท2 1=
๐ป
๐ท2 2 โ
17
.362=
๐ป2
.28572 โ ๐ฏ๐ = ๐๐. ๐ ๐
Again, from
๐๐ฅ๐ญ๐๐ซ๐ง๐๐ญ๐ข๐ฏ๐: ๐๐๐๐๐ ๐๐๐๐๐๐๐๐ ๐๐๐๐๐
Problemโ11: The NPSHR of a centrifugal pump is given by the manufacturer as 7.5 m abs.
The pump is employed to pump water at 0.3 m3/s from a sump whose water level is 2.05 m
below the pump inlet. The atmospheric pressure at the site is 97 kPa abs and the vapor
pressure at the relevant temperature is 2.35 kPa abs. Total head loss in the suction pipe is
estimated to be 0.95 m. Determine the NPSHA and comment on the suitability of the
installation against the cavitation.
Solution:
Example Problems
๐๐๐๐ป๐ด = ๐ป๐๐ก๐ โ ๐ป๐ โ ๐ป๐ฟ โ ๐ป๐ฃ
โ ๐๐๐๐ป๐ด =97 ร 103
9810โ 2.05 โ 0.95 โ
2.35 ร 103
9810= 6.65 ๐ ๐๐๐
Since ๐ต๐ท๐บ๐ฏ๐จ(๐. ๐๐ ๐) < ๐ต๐ท๐บ๐ฏ๐น (7.5 m), the pump will have cavitation problem.
Problemโ12: A pump has a critical cavitation constant = 0.12. This pump has to be installed
in a well with a pipe of 10 m length and 200 mm diameter. There are an elbow (ke=1) and a
valve (kv= 4.5) in the system. The flow is 0.035 m3/s and the total dynamic head Hm = 25 m.
The atmospheric pressure is 9.7 m water abs and vapor pressure = 2.0 m water abs.
Calculate the maximum suction height for the pump to run without cavitation. [f = 0.02]
Solution:
๐๐๐๐ป๐ = ๐๐๐ป๐ = 0.12 ร 25 = 3 ๐ = ๐๐๐๐ป๐ด|๐๐๐
โ ๐๐ =4๐
๐๐2=4 ร 0.035
๐ ร 0.22= 1.11 ๐/๐
๐ป๐ฟ = ๐ป๐ + ๐ป๐๐๐๐๐ =๐๐๐๐
2
2๐๐+ ๐๐
๐๐ 2
2๐+ ๐๐ฃ
๐๐ 2
2๐= 0.063 + 0.063 + 0.283 = 0.409 ๐
๐๐๐๐ป๐ด|๐๐๐ = ๐ป๐๐ก๐ โ๐ฏ๐|๐๐๐ โ ๐ป๐ฟ โ ๐ป๐ฃ โ 3 = 9.7 โ ๐ฏ๐|๐๐๐ โ 0.409 โ 2.0
โด ๐ฏ๐|๐๐๐ = ๐. ๐ ๐
Exercise Problems Problemโ1: A centrifugal pump delivers 120 l/s of water against a head of 25 m while running at 1500
rpm. The outside diameter of impeller is 300 mm and the breadth of the impeller at exit is 50 mm. If the
manometric efficiency is 80%, find the blade angle at outlet. Water enters the impeller radially at the
inlet. [Ans. 13.6o]
Problemโ2: The outer and inner diameters of the impeller of a centrifugal pump are 500 mm and 245
mm respectively. The vanes are curved backward at an angle of 40o. The constant velocity of flow is
2.2 m/s at both inlet and outlet. The manometric head of the pump is 9.5 m. If the pump speed is 500
rpm, find its manometric efficiency and the vane angle at inlet. [Ans. 68%, 18.9o]
Problemโ3: A centrifugal pump delivers 0.20 m3/s of water to a head of 35 m at a speed of 1500 rpm.
The outer diameter and width of the impeller at the outlet are 300 mm and 50 mm respectively. (i) If the
manometric efficiency is 0.75, calculate the blade angle at the outlet, (ii) If the impeller diameter at the
inlet is 150 mm, calculate the blade angle at inlet. [Ans. (i) 45.75o, (ii) 19.8o]
Problemโ4: A two-stage centrifugal pump delivers 110 l/s of water at 1200 rpm. The outer diameter and
width of the impeller at the outlet are 450 mm and 25 mm respectively. The blades are curved backward
at an angle of 30o at the outlet. Due to the thickness of the blades, 10% of the exit area is blocked. If the
manometric efficiency is 86% and the overall efficiency is 80%, find the head developed by the pump
and power required to drive the pump. [Ans. 55.22 m, 148.97 kW] [Hint: ๐ = ๐๐ท2๐2 1 โ 0.10 ๐๐2]
Problemโ5: The outside and inside diameters of the impeller of a centrifugal pump are 550 mm and 275
mm respectively. The inlet vane angle is 30o and the outlet vane angle is 45o. The constant velocity of
flow is 3 m/s. Find the speed of the pump, work done per unit of water and the pressure rise in the
impeller. [Ans. 361.14 rpm, 7.85 Nm, 5.06 m water]
Problemโ6: Two geometrically similar pumps A and B have the same speed of 1500 rpm. Pump A has a
diameter of 0.35 m and discharge of 36 L/s against a head of 25 m. Pump B gives a discharge of 18 L/s.
Estimate the total head and impeller diameter of pump B.
[Ans. 15.86 m, 278 mm]
Exercise Problems Problemโ7: A centrifugal pump delivers 60 l/s of salt water (sp. gr. 1.2) or petrol (sp. gr. 0.71) against
a pressure of 410 kPa. The overall efficiency of the pump is 66%. Prove that the same power is
required to drive the pump for both the liquids. [Ans. 37.27 kW]
Problemโ9: This is required to pump 1.3 m3/s of water to a total head of 45 m. How many pumps of
specific speed 2070 (US Customary unit) and running at 1450 rpm would be needed when connected in
parallel? The dynamic head in the system can be neglected.
[Ans. 6] [Hints: ๐๐ = 2070 = 51.661450ร ๐
450.75, โ ๐ = 0.23 ๐3/๐ (for one pump),
So Number of pumps required = 1.3 / 0.23 โ 6 pumps]
Problemโ10: A discharge of 0.4 m3/s of water is needed to be pumped to a total head of 240 m. How
many pumps connected in series and each having a specific speed of 1810 (US Customary unit) and
running at a speed of 1500 rpm would be needed for the job? The dynamic head in the system can be
neglected. [ Ans. 3]
[Hints: ๐๐ = 1810 = 51.661500ร 0.4
๐ป0.75, โ ๐ป = 81.3 ๐ (for one pump),
So Number of pumps required = 240 / 81.3 โ 3 pumps]
Problemโ8: The scale ratio of the model and prototype of a centrifugal pump is 1/4. The prototype
delivers 1550 l/s of water at 550 mm against a head of 31 m and absorbs 750 kW. If the model works
against a head of 11 m, find the speed, discharge and power required by the model. [Ans. 1310.5 rpm,
61.55 l/s, 9.91 kW]
Problemโ11: A four-stage centrifugal pump delivering 0.76 m3/s of water at 1000 rpm against a
manometric head of 66 m. Vanes are curved backward at an angle of 60o at the outlet. The ratio of the
velocity of flow and the peripheral velocity at outlet is 0.25. If the hydraulic loss is 1/3 of the exit kinetic
energy per unit weight of water, find the outside diameter of each impeller and the manometric efficiency.
[Ans. 286 mm, 84.4%]
Hints: Manometric head per stage, ๐ป๐ =66
4, Hydraulic loss, ๐ปโ๐ฆ๐๐๐_๐๐๐ ๐ =
1
3
๐22
2๐= 36.99๐ท2
2
Exercise Problems
Problemโ14: A single stage centrifugal pump delivers 0.5 m3/s of water at 2000 rpm against a head of
32 m. The outside diameter of impeller is 250 mm. A geometrically similar multistage pump is required
to deliver 0.75 m3/s of water at 1500 rpm against a head of 220 m. Find out the number of impellers of
the multistage pump and the outside diameter of each of the impellers of the same pump. [Ans. 8, 700
mm]
Problemโ16: The scale ratio of the model and prototype of a centrifugal pump is 0.5. The outside
diameter of the impeller of the model is 150 mm. The model supplies 0.045 m3/s of water at 7000 rpm
against a head of 42 m. If the efficiency of the model and prototype is same, find the discharge, head
and speed of the model. Find also the specific speed of the pump. [Ans. 0.09 m3/s, 10.5 m, 1750 rpm,
88.74 rpm]
Problemโ15: A centrifugal pump delivers 130 l/s of water at 1050 rpm. The outside diameter of impeller
is 300 mm and it is 65 mm wide at exit. The blade angle at outlet is 30o. If the manometric efficiency is
86%, find the specific speed of the pump. [Ans. 60.39]
Problemโ13: The external and internal diameters of an impeller of a centrifugal pump are 450 mm and
225 mm respectively. The pump delivers 200 l/s water at 1250 rpm. The outside and inside widths of the
impeller are 70 mm and 150 mm. The vanes are curved backward at an angle of 30o at exit. If the
manometric efficiency is 82%, find the Euler head and manometric head. [Ans. 77.90 m, 63.88 m]
Problemโ12: A three-stage centrifugal pump delivers 65 l/s at 950 rpm. The outside diameter and
outside width of each impeller are 380 mm and 26 mm respectively. The vanes are curved backward at
an angle of 45o at the exit. If the manometric efficiency is 86%, find the manometric head developed by
the pump. [Ans. 83.55 m water]
[Hint: ๐ป๐ = 3๐ป๐โ๐๐๐ ๐ ๐ก๐๐๐]