air-cooled scroll chillers - with refrigerant r407c & r22

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R134a

India’s Largest Air Conditioning Company

Energy Efficient Water-Cooled

Screw Chillers

GREEN • EFFICIENT • SUSTAINABLE

MODEL NOMENCLATURE

ENERGY-EFFICIENT WATER-COOLED SCREW CHILLERS

Voltas Electro-mechanical and Refrigeration Business Group, an ISO:9001: 2008 company is the

pioneer and leader in the field of electro-mechanical and refrigeration. Because of its

commitment to provide customers with the latest green technology and ‘best value for money’,

Voltas has introduced a new series of energy-efficient Chillers, using the environment friendly

refrigerant R-134a.

The chillers have become an ideal choice for Green Building Projects and other

air-conditioning applications. Available in a wide range of capacities, each unit is tested in a

state-of-the-art AHRI (R) certified facility, matching international standards, prior to their

delivery - thus ensuring reliability and optimum performance.

WIDEST RANGE

ECBC Series : 100 TR to 450 TR

AHRI Certified : 210 TR to 450 TR

EG: ENERGY EFFICIENT

PRODUCT CODE

X - SCREW COMPRESSOR

W - WATER COOLED

F - FLOODED CHILLER

R - R134a REFRIGERANT

S - SPECIAL FEATURES FIELD

NO. OF COMPRESSORS

VESSEL CATEGORY

L - SEMI-HERMATIC

SCREW COMPRESSOR

1 - 3 PASS

2 - 2 PASS

3 - MIXED PASS

M - MICROPROCESSOR

WITH ADVANCED BMS

CAPACITY CLASS

AC EG W F X R 200 1 M L N 2 S

Energy Efficient Water-Cooled Screw Chillers

2

Energy Efficient Water-Cooled Screw Chillers

POWERFUL FEATURES:

Exceptional Energy Efficiency by Design

• Basic equipments are designed to operate compressors on a comparatively better suction pressure and

an optimum discharge pressure, to maximize efficiency benefit.

• Compressor with step-less capacity control mechanism, operates in response to the chilled water outlet

temperature, and precisely matches the part-load requirements without hunting.

• Electronic expansion with controller and sensors, respond quickly to the variable operating conditions

and enhances efficiency.

• Compressor staging has been programmed to save energy, by running adequate numbers of

compressors at maximum efficiencies, even at different loads.

• Economizer greatly improves efficiency of the unit and full-load cooling

capacity. Additional sub cooling is created by expanding one part of liquid

refrigerant from condenser, to sub cool remaining part of total refrigerant,

in a compact plate-type heat exchanger (PHE).

• The Economizer’s working process is depicted in the diagram.

• Screw compressor is provided with an additional suction port called ECO port,

which makes it possible to suck the refrigerant vapour from PHE, to accomplish

economizer heat transfer.

Screw Compressors Mean Efficiency and Reliability

Screw Compressors are sourced from industry’s best

manufacturers, and are tested in accordance with ARI / Eurovent

standards. The Compressors are known for efficiency, ruggedness,

reliability and consistent part-load operations.

Salient features of these compressors are:• Compressor is suitable to operate at 415V, most suited for Indian Operating Electrical Environment.

• High-efficiency due to scientific profile design of screws, high-speed operation and precision controls.

• Step-less capacity control from 100% to 25% for each compressor.

• These are semi-hermetic type compressors and hence, easily serviceable.

• Robust and proven construction with double-walled, single-housing and new slider technology.

• Each compressor is provided with a self-motor protection module, PTC motor winding protection, oil

temperature protection, oil level switch and oil heaters - all these guaranty reliability and long life.

• Multistage and ultrafine, inbuilt oil-sepa rator results in less oil carryover rate.

• Double casing structure with high strength inner ribs ensures Lower sound level.

Oil Separation & Recovery system:• Chiller is provided with additional Secondary oil separator to minimize the oil carry over.

• Unique Oil separator design ensures high filtration efficiency at varying load conditions & low pressure

drop.

• Oil Supplied by pressure differential hence oil pump is not required.

3

Energy Efficient Water-Cooled Screw Chillers

4

Electronic Expansion Valve (EXV) – Precise and Efficient Control

EXVs are used to maintain a precise �ow of refrigerant to the evaporator, under both full-load

and part-load operation of the compressor. It can precisely control superheat at the outlet of the

evaporator with faster response, irrespective of the wide variation in capacity. EXVs are an

improvement over conventional thermostatic expansion valves and enable reduction of energy

loss and hence, improve overall efficiency of chillers.

The EXV operation is controlled by an electronic controller module, which is user-friendly and

provides multiple application options. It is provided with battery back-up so that in case of a

power failure, EXV can close positively and stop any liquid �ood-back to compressor.

Water-cooled Condenser

Advanced design tools like HTRI are used in water-cooled screw chillers for sizing of heat

exchangers. The unit is made compact with advanced high heat �ux tubes and designed for

optimum performance.

• Doubly Enhanced & highly efficient finned copper tubes

• Impingement Protection at Hot gas Inlet ,eliminates vibration, noise

• Two or Three water passes available

• Removable water heads

• Victaulic Groove Water Connections

• Relief valves

• Manufacturing of shell from high-grade steel

• Condenser design as per ASME section VIII Div 1

Energy Efficient Water-Cooled Screw Chillers

5

Flooded Chiller – Maximising efficiency

The evaporators are manufactured using imported

and highly efficient, compact ridged inner-finned

copper tubes, which are mechanically expanded for

better fitment.

Chillers are fabricated and pressure-tested, as per

relevant standards for pressure vessels. Each chiller

model design is validated by special design software

and optimized for efficiency, refrigerant / water

velocities and pressure drops.

Micro-computer Control Panel

Advanced micro-computer control is a standard feature on all

Voltas Screw Chillers. This maintains all analog and digital inputs to

achieve precise control of the operational and protective

functions of the unit. Direct Digital Control (DDC) allows

fingertip user interaction. The easy-to-use, push-button key board

and menu-driven software provides access to operating

conditions, control set points and alarm history, displayed on a

alpha-numeric LCD.

User-friendly Operation Modes

• Programmed Auto Mode: Auto-start and stop are programmable for an entire year. This

minimizes operator interface and facilitates auto-restart on power restoration after load

shedding or grid supply failure.

• Auto Mode: Start-and-Stop of the unit is controlled manually by a single button. Subsequent

operation of the unit is fully automatic through microcomputer control.

• Test-service Mode: Facilitates testing of the unit under supervision.

• Remote mode (for Hardware BMS): Facilitates switching the unit on/off from a remote location

through Hardware BMS. Panels are provided with three additional digital outputs and one

digital input (start key) hardware BMS, as a standard scope of supply.

• BMS Compatibility with Modus/BACnet

Energy Efficient Water-Cooled Screw Chillers

Display Information

Easily accessible measurements include the following parameters:

• Entering / Leaving chilled water temperature

• Entering / Leaving cooling water temperature

• Number of compressor starts

• Suction pressure

• Remote / Local operation option

• Discharge pressure.

• Oil level fault indication.

• System voltage

• Compressor ON / OFF status

• Compressor current for each compressor.

• Compressor load percentage for each compressor

• Compressor elapsed run time for each compressor.

• Discharge gas temperature.

System Protections

The following system protection controls will automatically act for protecting the

chiller under abnormal conditions, and ensure system reliability and safety.

• Low suction pressure

• Compressor over current, for each compressor.

• High discharge pressure.

• High winding temperature.

• High discharge gas temperature.

• Freeze protection

• Sensor error

• Chilled water �ow

• Single phase and phase reversal.

• Low oil level

• Over / under current and current imbalance

• Anti recycle

• Preventive maintenance due trip

• Over / under voltage and voltage imbalance.

6

Energy Efficient Water-Cooled Screw Chillers

Diagnostic Displays

The diagnose mode provides for easy trouble – shooting.

• Unit trips 50 hours prior to completion of 8000 hours, as a precautionary measure, for

preventive maintenance.

• Alarm history of last 10 trips with date, time and causes of failures.

• Protection trips for various vital parameters.

Adaptive Control

• Discharge / suction pressure limiting is done by unloading. This offers the advantages of chiller

running unloaded, instead of tripping.

• In case the compressor current increases above set valve, the microcomputer senses the

increase and signals the computer to unload, thus maintaining current within set value.

Voltas countrywide after – sales service

• A nationwide service network backs every unit.

• After the initial warranty period, Voltas offers annual maintenance service schemes.

7

!!

Optional Features o�ered:• Dual – mode chillers for thermal storage system

• Remote Monitoring

• Chiller Plant Manager

Energy Efficient Water-Cooled Screw Chillers

8

(Product development is a continuous process in Voltas, hence specifications and technical data subject

to alterations without notice.)

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Energy Efficient Water-Cooled Screw Chillers

11

(Product development is a continuous process in Voltas, hence specifications and technical data subject

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Wat

er N

ozz

le s

ize

(NB

,mm

) 15

0 15

0 15

0 15

0 15

0 15

0 20

0 15

0

Nu

mb

er o

f pas

s (W

ater

Sid

e)

2 2

3 2

2 2

3 2

CH

ILL

ER

PA

CK

AG

E P

HY

SIC

AL

DA

TA

Len

gth

(mm

) 43

56

4356

44

65

4356

43

16

4316

44

79

4316

Wid

th (m

m)

1674

17

01

1837

16

74

1752

17

80

1889

18

73

Hei

gh

t (m

m)

1752

18

17

1854

19

52

2017

20

54

2054

20

50

Ship

pin

g W

eig

ht

(kg

) 35

67

3783

44

90

3601

41

09

4377

49

05

3921

Op

erat

ing

Wei

gh

t (k

g)

3828

40

71

4937

38

63

4461

47

73

5446

41

83

Energy Efficient Water-Cooled Screw Chillers

12

(Product development is a continuous process in Voltas, hence specifications and technical data subject

to alterations without notice.)

TE

CH

NIC

AL

SP

EC

IFIC

AT

ION

S

No

te 1

: N

om

ina

l Co

olin

g C

ap

aci

tie

s in

dic

ate

d a

re a

t A

HR

I Co

nd

itio

ns.

No

te 2

: P

ow

er

Vo

lta

ge

41

5 V

,Co

ntr

ol s

up

ply

Vo

lta

ge

23

0V

& F

req

ue

ncy

50

Hz,

3 P

ha

se,o

the

r V

olt

ag

e o

n R

eq

ue

st.

No

te 3

: U

nit

tu

rnd

ow

n f

or

twin

co

mp

ress

or

un

it is

12

.5%

.

No

te 4

: E

va

po

rato

r a

nd

Co

nd

en

ser

Wa

ter

No

zzle

s p

rov

ide

d w

ith

gro

ov

es

suit

ab

le f

or

Vic

tau

lic C

on

ne

ctio

ns.

Ser

ies-

AC

EGW

FXR

* 2

25

1M

LN2

2

25

1M

LP2

2

25

1M

LS1

2

20

2M

LB2

2

20

2M

LN2

2

20

2M

LP2

2

20

2M

LS1

2

40

2M

LB2

NO

MIN

AL

CA

PA

CIT

Y

TR

222.

2 22

4.4

227.

4 20

5.6

209.

3 21

1.3

215.

9 22

7

CO

MP

RE

SS

OR

Co

mp

ress

or T

ype

Sem

i Her

met

icTw

in S

crew

Cap

acit

y C

on

tro

l Mec

han

ism

Slid

e V

alve

Cap

acit

y C

on

tro

l (%

)

Step

less

(25~

100)

Qu

anti

ty/U

nit

1

1 1

2 2

2 2

2

RPM

29

50

2950

29

50

2950

29

50

2950

29

50

2950

EV

AP

OR

AT

OR

Evap

ora

tor T

ype

Flo

od

ed S

hel

l an

d T

ub

e

Wat

er N

ozz

le s

ize

(NB

,mm

) 20

0 20

0 20

0 15

0 20

0 20

0 20

0 20

0

Nu

mb

er o

f pas

s (W

ater

Sid

e)

2 2

3 2

2 2

3 2

CO

ND

EN

SE

R

Co

nd

ense

r Typ

e

S

hel

l an

d T

ub

e

Wat

er N

ozz

le s

ize

(NB

,mm

) 15

0 15

0 20

0 15

0 15

0 15

0 20

0 15

0

Nu

mb

er o

f pas

s (W

ater

Sid

e)

2 2

3 2

2 2

3 2

CH

ILL

ER

PA

CK

AG

E P

HY

SIC

AL

DA

TA

Len

gth

(mm

) 43

16

4316

44

79

4356

43

16

4316

44

79

4356

Wid

th (m

m)

1951

19

79

2087

19

49

2052

21

03

2205

20

01

Hei

gh

t (m

m)

2115

21

52

2152

16

95

1760

17

97

1797

17

72

Ship

pin

g W

eig

ht

(kg

) 44

29

4697

52

30

3941

44

49

4717

52

50

4400

Op

erat

ing

Wei

gh

t (k

g)

4781

50

93

5766

42

03

4801

51

13

5786

46

98

Energy Efficient Water-Cooled Screw Chillers

13

(Product development is a continuous process in Voltas, hence specifications and technical data subject

to alterations without notice.)

TE

CH

NIC

AL

SP

EC

IFIC

AT

ION

S

No

te 1

: N

om

ina

l Co

olin

g C

ap

aci

tie

s in

dic

ate

d a

re a

t A

HR

I Co

nd

itio

ns.

No

te 2

: P

ow

er

Vo

lta

ge

41

5 V

,Co

ntr

ol s

up

ply

Vo

lta

ge

23

0V

& F

req

ue

ncy

50

Hz,

3 P

ha

se,o

the

r V

olt

ag

e o

n R

eq

ue

st.

No

te 3

: U

nit

tu

rnd

ow

n f

or

twin

co

mp

ress

or

un

it is

12

.5%

.

No

te 4

: E

va

po

rato

r a

nd

Co

nd

en

ser

Wa

ter

No

zzle

s p

rov

ide

d w

ith

gro

ov

es

suit

ab

le f

or

Vic

tau

lic C

on

ne

ctio

ns.

Ser

ies-

AC

EGW

FXR

* 2

40

2M

LN2

2

40

2M

LP2

2

40

2M

LP1

2

40

2M

L 2

50

1M

LB2

2

50

1M

LN2

2

50

1M

LP2

2

50

1M

LS2

NO

MIN

AL

CA

PA

CIT

Y

TR

229.

9 23

0.3

232.

6 23

2.4

245.

1 24

7.2

248.

6 25

1

CO

MP

RE

SS

OR

Co

mp

ress

or T

ype

Sem

i Her

met

icTw

in S

crew

Cap

acit

y C

on

tro

l Mec

han

ism

Slid

e V

alve

Cap

acit

y C

on

tro

l (%

)

Step

less

(25~

100)

Qu

anti

ty/U

nit

2

2 2

2 1

1 1

1

RPM

29

50

2950

29

50

2950

29

50

2950

29

50

2950

EV

AP

OR

AT

OR

Evap

ora

tor T

ype

Flo

od

ed S

hel

l an

d T

ub

e

Wat

er N

ozz

le s

ize

(NB

,mm

) 20

0 20

0 20

0 20

0 20

0 20

0 20

0 25

0

Nu

mb

er o

f pas

s (W

ater

Sid

e)

2 2

3 3

2 2

2 2

CO

ND

EN

SE

R

Co

nd

ense

r Typ

e

S

hel

l an

d T

ub

e

Wat

er N

ozz

le s

ize

(NB

,mm

) 15

0 20

0 15

0 20

0 15

0 15

0 20

0 20

0

Nu

mb

er o

f pas

s (W

ater

Sid

e)

2 2

3 3

2 2

2 2

CH

ILL

ER

PA

CK

AG

E P

HY

SIC

AL

DA

TA

Len

gth

(mm

) 43

16

4429

44

65

4523

43

16

4316

44

29

4327

Wid

th (m

m)

2103

21

54

2154

23

06

1951

19

79

2036

21

70

Hei

gh

t (m

m)

1809

18

09

1809

18

59

2115

21

52

2152

22

02

Ship

pin

g W

eig

ht

(kg

) 49

68

5116

51

16

6025

45

72

4848

49

96

5902

Op

erat

ing

Wei

gh

t (k

g)

5382

55

81

5581

66

50

4933

52

62

5461

65

31

Energy Efficient Water-Cooled Screw Chillers

14

(Product development is a continuous process in Voltas, hence specifications and technical data subject

to alterations without notice.)

TE

CH

NIC

AL

SP

EC

IFIC

AT

ION

S

Ser

ies-

AC

EGW

FXR

* 2

50

1M

LS1

2

50

2M

LB2

2

50

2M

LN2

2

50

2M

LP2

2

50

2M

LS2

2

50

2M

LS1

2

80

2M

LB2

2

80

2M

LN2

NO

MIN

AL

CA

PA

CIT

Y

TR

254

243.

8 24

6.8

246.

9 24

8.6

251.

2 26

2 26

5.6

CO

MP

RE

SS

OR

Co

mp

ress

or T

ype

Sem

i Her

met

icTw

in S

crew

Cap

acit

y C

on

tro

l Mec

han

ism

Slid

e V

alve

Cap

acit

y C

on

tro

l (%

)

Step

less

(25~

100)

Qu

anti

ty/U

nit

1

2 2

2 2

2 2

2

RPM

29

50

2950

29

50

2950

29

50

2950

29

50

2950

EV

AP

OR

AT

OR

Evap

ora

tor T

ype

Flo

od

ed S

hel

l an

d T

ub

e

Wat

er N

ozz

le s

ize

(NB

,mm

) 20

0 20

0 20

0 20

0 25

0 20

0 20

0 20

0

Nu

mb

er o

f pas

s (W

ater

Sid

e)

3 2

2 2

2 3

2 2

CO

ND

EN

SE

R

Co

nd

ense

r Typ

e

S

hel

l an

d T

ub

e

Wat

er N

ozz

le s

ize

(NB

,mm

) 20

0 15

0 15

0 20

0 20

0 20

0 15

0 20

0

Nu

mb

er o

f pas

s (W

ater

Sid

e)

3 2

2 2

2 3

2 2

CH

ILL

ER

PA

CK

AG

E P

HY

SIC

AL

DA

TA

Len

gth

(mm

) 45

23

4316

43

16

4429

43

27

4523

43

16

4429

Wid

th (m

m)

2170

20

52

2103

21

54

2305

23

06

2052

21

54

Hei

gh

t (m

m)

2202

17

60

1797

17

97

1847

18

59

1760

17

97

Ship

pin

g W

eig

ht

(kg

) 59

02

4662

49

38

5086

59

92

5992

49

58

4382

Op

erat

ing

Wei

gh

t (k

g)

6530

50

23

5352

55

51

6621

66

21

5319

58

46

No

te 1

: N

om

ina

l Co

olin

g C

ap

aci

tie

s in

dic

ate

d a

re a

t A

HR

I Co

nd

itio

ns.

No

te 2

: P

ow

er

Vo

lta

ge

41

5 V

,Co

ntr

ol s

up

ply

Vo

lta

ge

23

0V

& F

req

ue

ncy

50

Hz,

3 P

ha

se,o

the

r V

olt

ag

e o

n R

eq

ue

st.

No

te 3

: U

nit

tu

rnd

ow

n f

or

twin

co

mp

ress

or

un

it is

12

.5%

.

No

te 4

: E

va

po

rato

r a

nd

Co

nd

en

ser

Wa

ter

No

zzle

s p

rov

ide

d w

ith

gro

ov

es

suit

ab

le f

or

Vic

tau

lic C

on

ne

ctio

ns.

Energy Efficient Water-Cooled Screw Chillers

15

(Product development is a continuous process in Voltas, hence specifications and technical data subject

to alterations without notice.)

TE

CH

NIC

AL

SP

EC

IFIC

AT

ION

S

Ser

ies-

AC

EGW

FXR

* 2

80

2M

LP2

2

80

2M

LS1

3

00

2M

LB2

3

00

2M

LN2

3

00

2M

LP2

3

00

2M

LP1

3

00

2M

L 3

20

2M

LB2

NO

MIN

AL

CA

PA

CIT

Y

TR

266.

8 27

3.7

296.

5 29

7.6

299.

9 30

3.2

304.

8 31

4.9

CO

MP

RE

SS

OR

Co

mp

ress

or T

ype

Sem

i Her

met

icTw

in S

crew

Cap

acit

y C

on

tro

l Mec

han

ism

Slid

e V

alve

Cap

acit

y C

on

tro

l (%

)

Step

less

(25~

100)

Qu

anti

ty/U

nit

2

2 2

2 2

2 2

2

RPM

29

50

2950

29

50

2950

29

50

2950

29

50

2950

EV

AP

OR

AT

OR

Evap

ora

tor T

ype

Flo

od

ed S

hel

l an

d T

ub

e

Wat

er N

ozz

le s

ize

(NB

,mm

) 25

0 20

0 20

0 20

0 25

0 20

0 20

0 20

0

Nu

mb

er o

f pas

s (W

ater

Sid

e)

2 3

2 2

2 3

3 2

CO

ND

EN

SE

R

Co

nd

ense

r Typ

e

S

hel

l an

d T

ub

e

Wat

er N

ozz

le s

ize

(NB

,mm

) 20

0 20

0 15

0 20

0 20

0 20

0 20

0 15

0

Nu

mb

er o

f pas

s (W

ater

Sid

e)

2 3

2 2

2 3

3 2

CH

ILL

ER

PA

CK

AG

E P

HY

SIC

AL

DA

TA

Len

gth

(mm

) 44

29

4523

43

16

4429

43

02

4492

45

64

4316

Wid

th (m

m)

2204

23

57

2052

21

54

2255

22

55

2393

20

52

Hei

gh

t (m

m)

1847

18

59

1817

18

54

1904

19

04

2009

18

17

Ship

pin

g W

eig

ht

(kg

) 56

83

6578

52

56

5679

63

59

6359

71

98

5297

Op

erat

ing

Wei

gh

t (k

g)

6184

72

58

5617

61

44

6940

69

40

7927

56

58

No

te 1

: N

om

ina

l Co

olin

g C

ap

aci

tie

s in

dic

ate

d a

re a

t A

HR

I Co

nd

itio

ns.

No

te 2

: P

ow

er

Vo

lta

ge

41

5 V

,Co

ntr

ol s

up

ply

Vo

lta

ge

23

0V

& F

req

ue

ncy

50

Hz,

3 P

ha

se,o

the

r V

olt

ag

e o

n R

eq

ue

st.

No

te 3

: U

nit

tu

rnd

ow

n f

or

twin

co

mp

ress

or

un

it is

12

.5%

.

No

te 4

: E

va

po

rato

r a

nd

Co

nd

en

ser

Wa

ter

No

zzle

s p

rov

ide

d w

ith

gro

ov

es

suit

ab

le f

or

Vic

tau

lic C

on

ne

ctio

ns.

Energy Efficient Water-Cooled Screw Chillers

16

(Product development is a continuous process in Voltas, hence specifications and technical data subject

to alterations without notice.)

TE

CH

NIC

AL

SP

EC

IFIC

AT

ION

S

Ser

ies-

AC

EGW

FXR

* 3

20

2M

LN2

3

20

2M

LP2

3

20

2M

LS1

3

30

2M

LP2

3

51

2M

L 3

51

2M

LB2

3

51

2M

LN2

3

51

2M

LP2

NO

MIN

AL

CA

PA

CIT

Y

TR

321.

5 32

5.9

333.

5 31

9.2

357.

5 34

6.9

350.

3 35

1.8

CO

MP

RE

SS

OR

Co

mp

ress

or T

ype

Sem

i Her

met

icTw

in S

crew

Cap

acit

y C

on

tro

l Mec

han

ism

Slid

e V

alve

Cap

acit

y C

on

tro

l (%

)

Step

less

(25~

100)

Qu

anti

ty/U

nit

2

2 2

2 2

2 2

2

RPM

29

50

2950

29

50

2950

29

50

2950

29

50

2950

EV

AP

OR

AT

OR

Evap

ora

tor T

ype

Flo

od

ed S

hel

l an

d T

ub

e

Wat

er N

ozz

le s

ize

(NB

,mm

) 20

0 25

0 20

0 25

0 20

0 20

0 25

0 25

0

Nu

mb

er o

f pas

s (W

ater

Sid

e)

2 2

3 2

3 2

2 2

CO

ND

EN

SE

R

Co

nd

ense

r Typ

e

S

hel

l an

d T

ub

e

Wat

er N

ozz

le s

ize

(NB

,mm

) 20

0 20

0 20

0 20

0 25

0 20

0 20

0 20

0

Nu

mb

er o

f pas

s (W

ater

Sid

e)

2 2

3 2

3 2

2 2

CH

ILL

ER

PA

CK

AG

E P

HY

SIC

AL

DA

TA

Len

gth

(mm

) 44

29

4302

45

64

4302

46

00

4429

43

02

4328

Wid

th (m

m)

2154

22

55

2393

22

55

2601

21

54

2255

23

57

Hei

gh

t (m

m)

1854

19

04

2009

19

04

2071

18

54

1904

19

04

Ship

pin

g W

eig

ht

(kg

) 57

20

6400

72

35

6981

85

33

5786

64

65

6936

Op

erat

ing

Wei

gh

t (k

g)

6185

69

81

7968

59

70

9457

62

50

7046

75

91

No

te 1

: N

om

ina

l Co

olin

g C

ap

aci

tie

s in

dic

ate

d a

re a

t A

HR

I Co

nd

itio

ns.

No

te 2

: P

ow

er

Vo

lta

ge

41

5 V

,Co

ntr

ol s

up

ply

Vo

lta

ge

23

0V

& F

req

ue

ncy

50

Hz,

3 P

ha

se,o

the

r V

olt

ag

e o

n R

eq

ue

st.

No

te 3

: U

nit

tu

rnd

ow

n f

or

twin

co

mp

ress

or

un

it is

12

.5%

.

No

te 4

: E

va

po

rato

r a

nd

Co

nd

en

ser

Wa

ter

No

zzle

s p

rov

ide

d w

ith

gro

ov

es

suit

ab

le f

or

Vic

tau

lic C

on

ne

ctio

ns.

Energy Efficient Water-Cooled Screw Chillers

17

(Product development is a continuous process in Voltas, hence specifications and technical data subject

to alterations without notice.)

TE

CH

NIC

AL

SP

EC

IFIC

AT

ION

S

Ser

ies-

AC

EGW

FXR

* 3

51

2M

LP1

3

75

2M

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Energy Efficient Water-Cooled Screw Chillers

18

(Product development is a continuous process in Voltas, hence specifications and technical data subject

to alterations without notice.)

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Energy Efficient Water-Cooled Screw Chillers

19

G. A DRAWING

ECBC SERIES W/C SCREW CHILLER

CHILLER 2 PASS & CONDENSER 2 PASS

WITH SINGLE COMPRESSOR

*N1: Condenser water nozzle in/out

**N2: Evaporator water nozzle in/out

Note :

1. Dimensions are given in MM.

2. Water Nozzles for Condenser and Chiller to be provided with end cap.

3. Product development is continuous process in Voltas, hence details mentioned are subject to alteration without notice.

For Execution, insist for certified drawings

G. A DRAWING

ECBC SERIES W/C SCREW CHILLER

CHILLER 3 PASS & CONDENSER 3 PASS

WITH SINGLE COMPRESSOR

Energy Efficient Water-Cooled Screw Chillers

20

*N1: Condenser water nozzle in/out

**N2: Evaporator water nozzle in/out

Note :

1. Dimensions are given in MM.

2. Water Nozzles for Condenser and Chiller to be provided with end cap.

3. Product development is continuous process in Voltas, hence details mentioned are subject to alteration without notice.

For Execution, insist for certified drawings

Energy Efficient Water-Cooled Screw Chillers

21

G. A DRAWING

ECBC SERIES W/C SCREW CHILLER

CHILLER 2 PASS & CONDENSER 2 PASS

WITH TWIN COMPRESSOR

*N1: Condenser water nozzle in/out

**N2: Evaporator water nozzle in/out

Note :

1. Dimensions are given in MM.

2. Water Nozzles for Condenser and Chiller to be provided with end cap.

3. Product development is continuous process in Voltas, hence details mentioned are subject to alteration without notice.

For Execution, insist for certified drawings

G. A DRAWING

ECBC SERIES W/C SCREW CHILLER

CHILLER 3 PASS & CONDENSER 3 PASS

WITH TWIN COMPRESSOR

Energy Efficient Water-Cooled Screw Chillers

22

*N1: Condenser water nozzle in/out

**N2: Evaporator water nozzle in/out

Note :

1. Dimensions are given in MM.

2. Water Nozzles for Condenser and Chiller to be provided with end cap.

3. Product development is continuous process in Voltas, hence details mentioned are subject to alteration without notice.

For Execution, insist for certified drawings

Voltas is ‘Grade 1’ Energy Service Company (ESCO)

Thiruvananthapuram

Madurai

Coimbatore

Kochi

ChennaiBangalore

HubliGoa

PuneMumbai

Aurangabad

Nagpur

Indore

Vapi

JamnagarAhmedabad

Jaipur

Delhi

Pantnagar

Chandigarh

Lucknow

Varanasi

Jamshedpur

Raipur

Bhubaneshwar

Hyderabad Vishakhapatnam

Vijayawada

Kolkata

Durgapur

Guwahati

MAIN PLANT

SALES HEADQUARTERS

ZONAL OFFICES

BRANCH OFFICES

AREA OFFICES

Voltas National NetworkEasy Access Quick Satisfaction

1800 233 1202 or 1800 266 0100

Customer Care

Comprehensive After-sales SolutionsVoltas Customer Care

Operations &

Maintenance

AMC

Retrofit & Revamp

Spares

Operations &

Maintenance

AMC

Retrofit & Revamp

Spares

Indoor Air Quality

Energy Management

TAB

MEP Services :• Electro-mechanical Services

• HVAC

• Refrigeration

Water and

Wastewater

Management

Value Added

Services

Remote Monitoring Digital Service Reports 24x7 Helpdesk

Enabling better service through technology

WATER COOLED CENTRIFUGAL CHILLER

STP EA ODOUR / H2S REMOVAL SYSTEM

CO-GEN VAPOUR ABSORPTION MACHINE (VAM)

AIR COOLED SCROLL CHILLERDOUBLE EFFECT VAM WATER COOLED SCROLL CHILLER

ENERGY EFFICIENT

WATER COOLED SCREW CHILLER

ENERGY EFFICIENT

AIR COOLED SCREW CHILLER PACKAGED & DUCTABLE SPLIT UNIT

VARIABLE REFRIGERANT FLOW SYSTEM (VRF)

IAQ & ENERGY REDUCTION SYSTEMPROCESS REFRIGERATION PACKAGE

WCSCW/01/2017/2k

VOLTAS LIMITED

Domes�c Projects Group, Voltas House 'B’, 3rd floor, T. B. Kadam Marg, Chinchpokli, Mumbai-400 033, India

Tel: +91 22 6792 0307 / 6792 0263, Email: [email protected], [email protected]

North: [email protected], East: [email protected], South: [email protected],

West: Mumbai : [email protected], Pune : [email protected], Ahmedabad : [email protected]

Website: www.voltas.com

NORTH ZONE: DELHI (011) 66505659/66505678/66505680/66505657 CHANDIGARH (0172) 6610124 JAIPUR (0141) 6541011 LUCKNOW

8588862618 EAST ZONE: KOLKATA (033) 66266268 / 662662283 / 66266262 BHUBANESHWAR (0674) 6574044 PATNA (0612) 2500786 RAIPUR (077)

14033886 WEST ZONE: MUMBAI (022) 66656754/ 66656756 / 66656757 / 66656759 / 66656760 NAGPUR (0712) 6456894 AHMEDABAD (079)

66301102 / 6630 1107 PUNE (020) 66297446 INDORE (0731) 2498616 SOUTH ZONE: CHENNAI (044) 66760315 / 66760346 / 66760355 BENGALURU (080)

22535643 HYDERABAD (040) 66743007 COCHIN (0484) 6605553.

R134a

India’s Largest Air Conditioning Company

Life Cycle SupportVoltas Customer Care

Remote Monitoring Digital Service Reports 24x7 Helpdesk

Through MANAGED Services

NORTH ZONE: DELHI (011) 66505659/66505678/66505680/66505657 CHANDIGARH (0172) 4111800 JAIPUR (0141) 6541011 LUCKNOW

8840739788 EAST ZONE: KOLKATA (033) 66266268 / 662662283 / 66266262 BHUBANESHWAR (0674) 2747868 PATNA (0612) 2500786 RAIPUR (077)

14033886 WEST ZONE: MUMBAI (022) 66656754/ 66656756 / 66656757 / 66656759 / 66656760 NAGPUR (0712) 6456894 AHMEDABAD (079)

66301102 / 6630 1107 PUNE (020) 66297446 INDORE (0731) 2498616 SOUTH ZONE: CHENNAI (044) 66760357 / 66760315 / 66760346 BENGALURU (080)

22535648 HYDERABAD (040) 66743007 COCHIN (0484) 6605527.

VOLTAS LIMITED

Domestic Projects Group, Voltas House 'B’, 3rd floor, T. B. Kadam Marg, Chinchpokli, Mumbai-400 033, India

Tel: +91 22 6665 6857. Email: [email protected], [email protected], [email protected],

North: [email protected], East: [email protected], South: [email protected], West: [email protected]

Website: www.voltas.com

Voltas National NetworkEasy Access Quick Satisfaction

MEP Services :• Electro-mechanical Services

• HVAC

• Refrigeration

Water and

Wastewater

Management

Value Added

Services

MAIN PLANT

SALES HEADQUARTERS

ZONAL OFFICES

BRANCH OFFICES

AREA OFFICES

Voltas is ‘Grade 1’

Energy Service Company (ESCO)

Thiruvananthapuram

Madurai

Coimbatore

Kochi

ChennaiBangalore

HubliGoa

Pune

Mumbai

Aurangabad

Nagpur

Indore

Vapi

Jamnagar

Ahmedabad

Jaipur

Delhi

Pantnagar

Chandigarh

Lucknow

Varanasi

Jamshedpur

Raipur

Bhubaneshwar

HyderabadVishakhapatnam

Vijayawada

Kolkata

Durgapur

Guwahati

9100660100 Customer Care

TOTAL

HARMONIC

TOTAL

HARMONIC 5%5%PERMASYN

MOTOR

PERMASYN

MOTOR

PROFILE

0302

VLCVE Series Permanent Magnet Sychronous Inverter Centrifugal Chiller

08 Product Features

10 Control Center with Colourful Touch Screen Display

11 Product Specification

13 Product Installation

16 Electric Installation

17 Scope of Supply

VLCCE Series Magnet Bearing Inverter Centrifugal Chiller

20 Product Features

24 Control Center with Colourful Touch Screen Display

25 Product Specification

27 Product Installation

31 Electric Installation

VLCE Series Centrifugal Chiller

34 Product Features

36 Control Center with Colourful Touch Screen Display

37 Product Specification

40 Product Installation

46 Electric Installation

49 Scope of Supply

CONTENT

0504

400V

VLCVE Series Permanent Magnet Synchronous

Inverter Centrifugal Chiller

Voltas is the pioneer and a leading provider of integrated end-to-end solutions, in

the field of electro-mechanical and refrigeration. We are committed to provide

customer with technology that suits their needs and have introduced the first high

speed and high-power permanent magnet synchronous inverter centrifugal chiller.

This chiller integrates the advanced air conditioning technologies of Voltas. When compared to common

centrifugal chillers, its annual comprehensive energy efficiency is 65% higher, with 40% power saving.

It is exceptionally energy-saving, reliable and adaptive and can be widely applied in large buildings, hospitals,

schools, supermarkets and factories or used to reconstruct the current air conditioning system for energy

conservation.

Voltas has a wide range of Products and equipment for the various applications meeting high standards of

quality, efficiency, reliability and industrial norms. With in-house Engineering and Manufacturing of major

components like Compressors, condensers, chillers, pressure vessels and automation components, we offer

complete customize solution to fulfill all expectations of customer for reliable operations of the system. With ISO

9001: 2015 standard certified factories, Voltas possesses total capability on the manufacturing of the chillers.

VLCVE

VLCVE

0908

Core Technology, High Efficiency

Core Components, Stable and Reliable

(%)

°

Smooth sine wave improves motor efficiency

Voltas's magnetic bearing inverter centrifugal chiller adopts high-speed

motor to directly drive the 2-stage impeller structure. We eliminate speed-up

gears and 2 radial bearings to reduce mechanical loss and improve energy

efficiency. Compressor is compact and reliable. Volume and weight of the

compressor is only 40% of the same capacity conventional compressor.

Speed-up wheelwork is eliminated. Without the high-frequency noise of

gears, compressor's operating sound is much lower. That is 8dBA lower

than that of a conventional unit.

Two-stage compression and the patent diffuser technology have greatly expanded the unit's operating range. It can

operate stably when entering cooling water temperature is 12-35°C. It can realize stepless regulation at 10-100%

load.

Conventional inverter centrifugal chiller adopts variable rotation speed + guide vane to adjust cooling capacity and

will begin to turn down the guide vane at 50-60% load, which is not energy-efficient. In comparison, Voltas

permanent magnet synchronous inverter centrifugal chiller can adjust its rotation speed at 25-100% load, which can

reduce the throttling loss of guide vane and improve energy efficiency.

Pr oduct Feat ur es

Two-stage compression with flash gas ecomonizer is more efficient when compared to single-stage

compression. The refrigerating efficiency is improved by 5-6%. It has lower running speed, higher reliability, and

longer service life. In addition, two-stage compression enables large flow angle for impeller outlet, large surge

margin and wider operating range.

Conventional Inverter Centrifugal Chiller Permanent Magnet Inverter Centrifugal Chiller

On-board Sine-wave Inverter (DIODE INVERTER)

1110

Failure

㎡ ℃

㎡ ℃

㎡ ℃

㎡ ℃

VL VL VL VL VL VL

VL VL VL VL VL VL

Pr oduct Specif icat ionCont r ol Cent er w i t h Color f ul Touch Scr een Display

Outline (LxWxH)

Package (LxWxH)

Outline (LxWxH)

Package (LxWxH)

1312

Pr oduct Specif icat ion Pr oduct I nst al lat ion

℃ ℃

㎡ ℃ ㎡ ℃

< ;

Installation Environment

Installation Foundation

㎡ ℃

㎡ ℃

VLCVE VLCVE

VLCVE

VLCVE

VLCVE

VLCVE

VLCVE

VLCVE

VLCVE

VLCVE

VLCVE

VLCVE

VLCVE

VLCVE

VLCVE

VLCVE

VLCVE

VLCVE

VL VL VL VL VL VL

If customer requires higher temperature difference, please consult VOLTAS.

Fouling

AHRI 550/590-2015; IPLV is the test value obtained based on the working condition specified in AHRI 550/590-2015.

Outline (LxWxH)

Package (LxWxH)

1514

1 2 3 4 5 7 89

10111213A B

C

D

E

F

G

I

H

I

6

VLCVE

VLCVE

VLCVE

VLCVE

VLCVE

VLCVE

VLCVE

VLCVE

VLCVE

VLCVE

VLCVE

VLCVE

VLCVE

VLCVE

VLCVE

VLCVE

VLCVE

VLCVE

VLCVE

VLCVE

VLCVE

VLCVE

VLCVE

VLCVE

VLCVE

VLCVE

VLCVE

VLCVE

VLCVE

VLCVE

VLCVE

VLCVE

VLCVE

VLCVE

VLCVE

VLCVE

Dimensions of centrifugal chiller (mm)

Inverter

Dimensions of Installation and Maintenance Space (mm)

1716

Elect r ica l I nst a l la t ion

Scope of Supply

Electrical Installation of 4-quadrant Inverter

Electrical Installation of Diode Inverter

Electrical Installation of Diode Inverter

400V

400V AC, 3Ph

400V, 3Ph

400V AV, 3Ph

400V400V 3P

400V

400V

400V

Diagram of External Wiring for the Unit (VLCVE21 OHG4GG40-VLCVE220HG1GG10)

Diagram of External Wiring for the Unit (VLCVE310LG1 HG1 D-VLCVE410MH1JH10)

400V 3P

400V 3P

1918

Gre

e C

VE

Se

rie

s

Voltas VLCCE Series Magnetic Bearing Inverter Centrifugal chiller was developed by Voltas. It

is a permanent magnet synchronous inverter centrifugal chiller that adopts magnetic

bearing technology. Its cooling capacity is 100 RT – 1100RT. The application of permanent

magnet synchronous motor (PMSM), 2 stage compression, motor direct-drive impeller, and

4-quadrant inverter has greatly improved the chiller’s energy saving performance.

Meanwhile, magnet bearing is adopted for oil-free operations. The reliable microcomputer control system, group control

technology and building communication interfaces have also contributed to the fine operation quality. It is applicable for

Hotels, office buildings, business clubs, etc.

Voltas Magnetic Bearing Inverter Centrifugal Chiller

The essential part of the chiller is the magnetic bearing centrifugal compressor that consist of impeller, motor, magnetic

bearing, displacement sensor, bearing controller and motor driver. It utilizes magnetic field to keep the rotor suspended so

that there won’t be mechanical friction during rotation. By using magnetic bearing, lubricating system is no longer necessary

in a refrigerating compressor. Thus, central air conditioners are more energy-efficient.

Voltas has a wide range of Products and equipment for the various applications meeting high standards of quality, efficiency,

reliability and industrial norms. With in-house Engineering and Manufacturing of major components like Compressors,

condensers, chillers, pressure vessels and automation components, we offer complete customize solution to fulfill all

expectations of customer for reliable operations of the system. With ISO 9001:2015 standard certified factories, Voltas

possesses total capability on the manufacturing of the chillers.

VLCCE Series Magnet Bearing Inverter

Centrifugal Chiller VLCCE

VLCCE

400V

2120

Pr oduct Feat ur es

Core Technology, High Efficiency

Core Components, Stable and Reliable

Voltas's magnetic bearing inverter centrifugal chiller

adopts high-speed motor to directly drive the

2-stage impeller structure. We eliminated speed-up

gears and 2 radial bearings to reduce mechanical

loss and improve energy efficiency.

Two-stage compression with flash gas ecomonizer is more efficient when compared to single-stage

compression. The refrigerating efficiency is improved by 5-6%. In addition, two-stage compression enables

large flow angle for impeller outlet, large surge margin and wider operating range.

2322

Intelligent Control, Real-time Protection

2524

Pr oduct Speci f icat ion

.

Failure

Cont r ol Cent er w i t h Color f ul Touch Scr een DisplayVLCCE210FE5EE5 VLCCE220FE4EE4 VLCCE220FE3EE3 VLCCE230GE2FE2 VLCCE230GE1FE1 VLCCE310HG5GG5

VLCCE310HG4GG4 VLCCE310HG3GG3 VLCCE320HG2GG2 VLCCE320HG1GG1 VLCCE410MH4HH2 VLCCE410MH3HH1

Outline (LxWxH)

Package (LxWxH)

Outline (LxWxH)

Package (LxWxH)

2726

℃ ℃

Pr oduct I nst al lat ion

Installation Environment

Installation Foundation

( )

( )

VLCCE

VLCCE

VLCCE

VLCCE

VLCCE

VLCCE

VLCCE

VLCCE

VLCCE

VLCCE

VLCCE

VLCCE

VLCCE

VLCCE

VLCCE

VLCCE

VLCCE

VLCCE

VLCCE

VLCCE

VLCCE

VLCCE

VLCCE

VLCCE

VLCCE

VLCCE VLCCE VLCCE VLCCE VLCCE VLCCE

VLCCE VLCCE VLCCE VLCCE VLCCE

AHRI 550/590-2015; IPLV is the test value obtained based on the working condition specified in AHRI 550/590-2015.

Outline (LxWxH)

Package (LxWxH)

Outline (LxWxH)

Package (LxWxH)

2928

VLCCE

VLCCE

VLCCE

VLCCE

VLCCE

VLCCE

VLCCE

VLCCE

VLCCE

VLCCE

VLCCE

VLCCE

VLCCE

VLCCE

VLCCE

VLCCE

VLCCE

VLCCE

VLCCE

VLCCE

VLCCE

VLCCE

Dimension of Installation and Maintenance Space (mm)

Dimensions of centrifugal chiller (mm)

Dimensions of centrifugal chiller (mm)

3130

Elect r ica l I nst a l la t ion

Electrical Installation of 4-quadrant Inverter

400VVLCCE

VLCCE

VLCCE

VLCCE

VLCCE

VLCCE

VLCCE

VLCCE

VLCCE

VLCCE

VLCCE

VLCCE

400VAC

Dimension of Installation and Maintenance Space (mm)

32 33

Gre

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VE

Se

rie

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VLCE Series Centrifugal ChillerVLC

VLC- Centrifugal chiller

400V

Voltas VLCE Series centrifugal chiller adopts R134a eco-friendly refrigerant,

and it is equipped with features like high energy efficiency, safe, reliable and

stable operation, wide adjustment range, long service life, simple operation

and maintenance, and low noise. This series has passed AHRI certification

and can be widely applied in large office buildings, hospitals, schools, shopping malls, industrial

processing, or refrigerant places that demand high-temperature cooling water or low-temperature

chilled water.

Voltas has a wide range of Products and equipment for the various applications meeting high

standards of quality, efficiency, reliability and industrial norms. With in-house Engineering and

Manufacturing of major components like Compressors, condensers, chillers, pressure vessels and

automation components, we offer complete customize solution to fulfill all expectations of customer

for reliable operations of the system. With ISO 9001: 2015 standard certified factories, Voltas possesses

total capability on the manufacturing of the chillers.

Pr oduct Feat ur es

Core Technology, High Efficiency Core Components, Stable and Reliable

34 35

System maintains positive pressure so that non-condensable gas will not enter the system during operation. The

system is cleaner without the need to add an air extractor. Compared to negative pressure design, the unit is more

compact and space saving an air purge unit.

3736

Pr oduct Speci f icat ionCont r ol Cent er w i t h Color f ul Touch Scr een Display

Failure

Y- △

VL

VL VL VLC VLC VLC VL

VL VL VL VL VL

Outline (LxWxH)

Package (LxWxH)

Outline (LxWxH)

Package (LxWxH)

3938

℃ ℃

℃ ℃

VL VL VL VL VL VL VL VL

VL VL VL VLVLVLVL

VLC VLC VLC VLVL

VL VL

Outline (LxWxH)

Package (LxWxH)

If customer requires higher temperature difference, please consult VOLTAS.

Fouling

For special working condition, please contact Voltas local sales office.

Above water flow is indicated according to AHRI 550/590-2015; IPLV is the test value obtained based on the working condition specified in AHRI 550/590-2015.

Outline (LxWxH)

Package (LxWxH)

Outline (LxWxH)

Package (LxWxH)

Pr oduct I nst a l la t ion

Installation Environment

Installation Foundation

( )

( )

VL VL

VL VL

VL

VL

VL

VL

VL

VL

VL

VL

VL

VL

VL

VL

VL

VL

VL

VL

VL

VL

VL

VL

VL

VL

VL

VL

VL

VL

VL

VL

40 41

VL

VL

VL

VL

VL

VL

VL

VL

VL

VL

VL

VL

VL

VL

VL

VL

VL

VL

VL

VL

VL

VL

VL

VL

VL

VL

VL

VL

VL

VL

VL

VL

42 43

Dimensions of centrifugal chiller (mm)

Dimensions of centrifugal chiller (mm)

VL

VL

VL

VLVL

VL

VL

VL

VL

VL

VL

VL

VL

VL

VL

VL

VL

VL

VL

VL

VL

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44 45

Dimension of Installation and Maintenance Space (mm) Dimension of Installation and Maintenance Space (mm)

Elect r ica l I nst a l la t ion

Diagram of Engineering Wiring for Low Voltage Centrifugal Chiller Wiring Diagram for High Voltage Centrifugal Chiller

400V 3P10kV, 3P

(400V)

400V

46 47

400VAC 3Phase 50Hz

400V, 3N

400V, 3N Power supplyProvided by customer 5kw

6kV/10kV Power supplyProvided by customer

Wiring Diagram for Dual-system Centrifugal Chiller

Scope of Supply

(400V)400V

400V

48 49

10kV, 3P

Note Note

50 51