development of tuberous crops based food industry

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Development of Tuberous Crops based food industry - Dr. C.S. Weeraratna Independent Consultant

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Page 1: Development of Tuberous Crops based food industry

Development of Tuberous Crops

based food industry

- Dr. C.S. Weeraratna

Independent Consultant

Page 2: Development of Tuberous Crops based food industry

In Sri Lanka a large number of food crops

remain neglected and under- utilized.

Tuberous food crops hitherto underutilized

have a considerable potential in many

areas

Page 3: Development of Tuberous Crops based food industry

Importance of Tuberous crops

• Improves food security in the Country

• Increase employment opportunities

• Enhance export income

Page 4: Development of Tuberous Crops based food industry

Overall Objective

The Overall Objective of the project is

development of tuberous crops to

strengthen the Government of Sri Lanka’s

initiatives to enhance the Food & Nutrition

Security

Page 5: Development of Tuberous Crops based food industry

Tannias

• Allocasias and Colocasias (Yams) belong

to this group

Page 6: Development of Tuberous Crops based food industry
Page 7: Development of Tuberous Crops based food industry

Sweet Potato

Page 8: Development of Tuberous Crops based food industry

Innala

Page 9: Development of Tuberous Crops based food industry

Innala

• Called local potato and does not need

costly pesticides.

• • Grows well in wet zone.

• • High carbohydrate (20%) and protein

contents (1.5%)

• 2-3 t/ha can be obtained

Page 10: Development of Tuberous Crops based food industry

Cassava

• Cassava is the third most important source

of calories in the tropics

Page 11: Development of Tuberous Crops based food industry

• Tuberous crops are little affected by droughts or

floods

• When there is a disaster/destruction by

hurricanes or cyclones tuberous crops are least

affected and remain in the ground for

smallholders to consume;

• They are nearest to their homes.

Page 12: Development of Tuberous Crops based food industry

• These crops are free of pests and

diseases

• less costly to cultivate.

• Yields are relatively high

Page 13: Development of Tuberous Crops based food industry

• • High yields (3-5 t/ha) are obtained

• • Can be grown in the wet zone and dry

zone

Page 14: Development of Tuberous Crops based food industry

• These have high carbohydrate (25%) and

protein (2.0%) contents.

• Can be cultivated as an inter crop in

coconut lands

Page 15: Development of Tuberous Crops based food industry

Development Strategies

• Identify the tuberous crops grown in the

country

• Their agronomic characters

• Promote their cultivation

• Develop value added products based on

these crops

Page 16: Development of Tuberous Crops based food industry

Committee on Tuberous Crops

Dr.C.S. Weeraratna, Agronomy /Team Leader

Mr. Mr. P.M.N. Dayaratna, Plant Science

Mr.N.P.C. de Silva- Extension

Eng. T. K. G. Ranasinghe- Post- Harvest Technology and

Value Addition

Mr U. H. Palihakkara- Finances, Budget

Mr. Athula Ranasingha- Project Coordinator

Page 17: Development of Tuberous Crops based food industry

Out Puts of the project

The main out put of the project is

A Hand Book on Tuberous Crops in Sri Lanka

It will include

• the TC commonly cultivated with illustrations

• Their Agronomy

• Post-harvest technology

• Value addition of TC

Page 18: Development of Tuberous Crops based food industry

Out Puts

• Popularization of cultivation and utilization

of Tuberous crops

• Production of value added TC and exports

Page 19: Development of Tuberous Crops based food industry

Budget

Activity Duration

(days)

Cost (million Rs.)

Selection of tuberous crops 40 1.1

Studies on the agronomy 40 0.6

Extension 40 1.5

Posy harvest technologies 60 6.5

Value Addition 40 6.3

Printing of the hand book ---- 0.5

Financial Consultant 20 0.2

Team Leader 30 0.5

Coordinator 40 0.4

Miscellaneous ------- 0.1

Total 17.7

Page 20: Development of Tuberous Crops based food industry

Plant Science

Mr. P.M.N. Dayaratna

Page 21: Development of Tuberous Crops based food industry

Days- 40 days

Identify tuberous crop varieties suitable

for cultivation in the Wet, Intermediate

and Dry Zone of Sri Lanka

Page 22: Development of Tuberous Crops based food industry

1. Traveling & Lodging – Rs.0.5mn

2. Conducting Meeting & Workshops – Rs.0.2 mn

4. Consultation fee - Rs.0.3mn

Total - 1.1mn

Page 23: Development of Tuberous Crops based food industry

Agronomy

Dr C.S. Weeraratna- 40 days

Page 24: Development of Tuberous Crops based food industry

Tasks

1. Cultivation aspects of the TC varieties already identified.

• Contributing to the Hand Book on Tuberous Crops

Budget

• Travel and consultation – Rs.0.6mn

• Total - 0.6 mn

Page 25: Development of Tuberous Crops based food industry

Role of Extensionist will be..

• Program planning

• Organizing

• Implementing

• Monitoring & Evaluation

• Review & Revise

Page 26: Development of Tuberous Crops based food industry

Identify potential areas

Page 27: Development of Tuberous Crops based food industry

Formation of Target Groups

Page 28: Development of Tuberous Crops based food industry

Organize supply of quality

planting materials

Page 29: Development of Tuberous Crops based food industry

Conduct trainings/workshops

Page 30: Development of Tuberous Crops based food industry

Establish demonstrations

Page 31: Development of Tuberous Crops based food industry

Organize field days

Page 32: Development of Tuberous Crops based food industry

Budget

Components of Budget

(Rs.)

Total

Budget

(Rs.)

Consulta

tion

Fees

Cost of

Development

Project/Feasibility

Study

Cost of Working

Group Meetings

&

Workshops

400,000

(10,000

x40

days)

700,000 400,000 1,500,000

Page 33: Development of Tuberous Crops based food industry

Team Leader

No Tasks (Activities) Days

Components of Budget Total

Budget

(Rs)

Consult

Fees (Rs)

Travel

(Rs)

Working

Group

Meeting

1. Coordinate with the team

members on the project

activities

Prepare the project

report

10 100,000 100,000 100,000 300,000

2 Preparation of the

Handbook on cultivation

of Tuberous Crops in Sri

Lanka.

20 200,000 200,000

Total 500,000

Page 34: Development of Tuberous Crops based food industry

Coordinator

No Tasks

(Activities) Sub Activities Days

Components of Budget Total

Budget

(Rs)

Consultati

on Fees

(Rs)

Travel

(Rs)

Cost of

Working

Group

Meeting

&

Worksho

ps

1. Coordinate

with the team

members on

the project

activities

40 400,000 ------- ---------- 400,000

Total 400,000

Page 35: Development of Tuberous Crops based food industry

Post-Harvest Technology and

Packaging for Tuberous crops

By

Eng.T.K.G.Ranasinghe

Page 36: Development of Tuberous Crops based food industry

Post-Harvest Technology and Packaging for Tuberous

crops

1 Post Harvest & Packaging Technology Development

In view of potential post-harvest losses, development and

application of post-harvest technology is a strategic issue for

the development of Tuberous crops based food industries. The

following four projects will be developed to address this

strategic issue:-

• Study and development of keeping qualities through

preliminary packaging or suitable treatment

• Adaptation of Solar Powered Cold Rooms

• Adaptation of Solar and wind Powered Driers

• Development of Tuberous crops Dehydration Technology

Page 37: Development of Tuberous Crops based food industry

• Table 1.1 Description of Proposed Post

Harvest Technology

Seri

al

No:

Title of Project Output Input

Costs Rs

Duration

years

1 Post-harvest

Technology on

identified T:

Crops

Study and Development of

keeping qualities through

preliminary handling and or

suitable treatment

500,000 Half year

2 Adaptation of

Solar Powered

Cold Room

Adaptation of Cold Room

Facility for cooling and

storage of tuberous crops.

2,000,000 Half year

3 Adaptation of

Solar and Wind

Powered Dryers

Adaptation of Solar and Wind

Powered Dryer for tuberous

crops.

1,500,000 Half year

4 Dehydration

Technology

Development of Dehydration

technology by adaptation of

vegetable dehydration

technology

1,000,000 1 year.

starting

after item

3 above

Page 38: Development of Tuberous Crops based food industry

Post-Harvest Technology and Packaging for

Tuberous crops

Table 1.2 Outcome/Impact of Proposed Projects

Seria

l

No:

Title of Project Financial

Outcome/ Impact

Environmental

Outcome/Impact

Social

Outcome/Impact

1 Post-harvest

Technology

on identified T:

Crops

Low operating

cost, No

electricity costs

No emissions Rural

employment, work

for women.

2 Adaptation of Solar

Powered Cold

Room

Low operating

cost, No

electricity costs

Good for remote

areas, No

emissions

Rural

employment, work

for women.

3 Adaptation of Solar

and wind Powered

Dryers

Low operating

cost, No

electricity costs

Good for remote

areas, No

emissions

Rural

employment, work

for women.

4 Dehydration

Technology

Low operating

cost, No

electricity costs

Good for remote

areas, No

emissions

Rural

employment, work

for women.

Page 39: Development of Tuberous Crops based food industry

Packaging Packaging is a means of providing the correct environmental conditions for food during

the length of time it is stored and distributed to the consumer.

Developing packaging technology for both raw tuberous crops and the value added

products for the following reasons:-

• Adequate package aids distribution

• Rapid and reliable distribution helps reduce malnutrition, improves local food supply

and allows consumer more choice in food available

• Packaging and distribution reduce post-harvest losses

• Larger market created by appropriate packaging allows producers to increase their

demand

A project will be developed to introduce appropriate packaging technology for tuberous

crops based food industry with following functions:-

• Keep the product clean and provide a barrier against dirt and contaminants

• Prevent losses

• Provide protection to the food against physical and chemical damage and insects

and rodents

• Provide identification and instructions so that food is used correctly and have sales

appeal

Page 40: Development of Tuberous Crops based food industry

• Post-Harvest Technology and Packaging for Tuberous

crops

• Table 1.3 Description of Proposed Packaging Project

Serial

No:

Title of Project Output Input

Costs Rs

Duration

1 Development of

bulk packaging

for frozen and or

dried tuberous

crops

Development of bulk packaging for

frozen and or dried tuberous crops-

rigid foamed polyurethane boxes

and/or other material such as bags of

woven stretched polypropylene yarn

(and labeling).

500,000 One year

Page 41: Development of Tuberous Crops based food industry

• Table 1.4 Outcome/Impact of the Proposed Project

Seria

l No:

Title of Project Financial Outcome/Impact Environmental

Outcome/Impa

ct

Social

Outcome/Impa

ct

1 Development of

bulk packaging for

frozen and or dried

tuberous crops

Reduce losses during

post-harvest, Reduce

damage during transport

and storage. Retain

quality and hygiene

Environmentall

y sound

Employment

for rural women

Page 42: Development of Tuberous Crops based food industry

• Table 1.5 Contribution of Proposed Post Harvest &

Packaging Technology Projects on Sustainable

Development Goals

Goal No: 2 End Hunger, Achieve Food Security and Improved Nutrition and Promote

Sustainable Agriculture

Target Description Contribution

1 Achieve food

security and

improved nutrition

and promote

sustainable

agriculture

Expanded and new source of food

and nutrition, new technology, no

pollution, no environmental damage

New source of

employment, employment

for women, culturally

acceptable work in rural Sri

Lanka.

Page 43: Development of Tuberous Crops based food industry

WORK PLAN OF CONSULTANT AND BUDGET Tuberous crops post –

harvest and packaging

Assignment: Development Study of Tuberous Crops-based food industry

No Task Sub tasks Components of Budget

Total

Budget

Consultatio

n Fees @

Rs 10,000

Cost of

Development

Project/Feasi

bility Study

Cost of

Working

Group

Meeting &

Workshops

1 Development

of Post –

harvest

technology

and bulk

packaging of

treated

tuberous

crops

1) Develop post-harvest

technology in relation to

identified tuberous crops

2) Development of bulk

packaging for frozen and or

dried tuberous crops

3) Contribute to a

Handbook on cultivation of

tuberous crops

4) Facilitating meetings of

Stakeholders’ working

group meetings

14 days

14 days

2 days

---------------

300,000

500,000

500,000

-

-

---------------

1,000,000

200,000

---------------

200,000

-------------

1,500,000

Page 44: Development of Tuberous Crops based food industry

No Task Sub tasks Components of Budget

Total

Budget Consultation

Fees @ Rs

10,000

Cost of

Development

Project/Feasi

bility Study

Cost of

Working

Group

Meeting &

Workshops

2 Adaptation of

solar powered

cold rooms,

solar and wind

powered

dryers,

adaptation of

dehydration

technology

4) Adaptation of solar

powered cold room for

Identified tuberous crops

5) Adaptation of solar and

wind powered dryers for

tuberous crops

6) Adaptation of dehydration

technology

7) Facilitating Stakeholders’

working group meetings

12 days

12 days

6 days

---------------

300,000

2,000,000

1,500,000

1,000,000

-

-------------

4,500,000

200,000

------------

200,000

-------------

5,000,000

WORK PLAN OF CONSULTANT AND BUDGET Harvest and Packaging

Page 45: Development of Tuberous Crops based food industry

Value addition for Tuberous crops

1.1 Value addition

There is hardly any value addition to tuberous crops in Sri Lanka.

They are mostly consumed as a traditional item of food either after

boiling or after cooking into curry. The following seven projects will

be developed for value addition and publicity:-

• Cassava flour – from industrial processing using wet milling.

• Cassava value added – chips etc

• Potato chips

• Sweet potato for noodles

• Food for the table – soup, porridge, from sweet potato and raja

ala

• Utilization of leaf, stem etc for human food

• Publicity for popularization of food for the table

Page 46: Development of Tuberous Crops based food industry

Table 1.1 Description of Proposed value addition

Serial

No:

Title of Project Output Input

Costs Rs

Duration

Years

1 Cassava flour using wet

milling (small scale)

Cassava flour used in baking and as a

food ingredient in cooking

2,000,000 One year

2 Cassava value added –

chips etc (small scale)

Snack item such as chips 300,000 Half year

3 Potato chips Potato chips from Nuwara Eliya/ Welimada

areas may give special flavour

500,000 Half year

4 Sweet potato starch for

noodles

Noodles for diabetic patients. 1,000,000 Half year

5 Food for the table from

sweet potato, yams etc

Soup, porridge etc from sweet potato,

yams etc

500,000 Half year

6 Utilization of leaf, stem

etc for human food

Fresh salads, curried dishes etc 200,000 Half year

7 Publicity for

popularization of food

for the table

TV shows, demonstrations, schools.

Develop institutional markets such as

super markets, hotels, hospitals, police,

armed services, prisons etc

1,000,000 One year

Page 47: Development of Tuberous Crops based food industry

Value addition for Tuberous crops

Table 1.2 Outcome/Impact of Proposed Projects

Serial

No:

Title of Project Financial

Outcome/Impact

Environmental

Outcome/Impact

Social

Outcome/Impact

1 Cassava flour using

wet milling

Import substitution Waste water to be treated.

Solid waste back into the soil

Rural employment,

work for women.

2 Cassava value added

– chips etc

Import substitution Limited solid waste to be

recycled back into the soil

Rural employment,

work for women.

3 Potato chips (grown

in Nuwara Eliya/

Welimada)

Import substitution

and possible exports

Limited solid waste to be

recycled back into the soil

Rural employment,

work for women.

4 Sweet potato starch

for noodles

Noodles for diabetic

patients.

Limited solid waste to be

recycled back into the soil

Rural employment,

work for women.

5 Food for the table

from sweet potato,

yams etc

Increased local

market

Limited solid waste to be

recycled back into the soil

Rural employment

6 Utilization of leaf,

stem etc for human

food

Diversify utilization Limited solid waste to be

recycled back into the soil

Rural employment

7 Publicity for

popularization of

food for the table

Increased local

market and exports

Limited solid waste to be

recycled back into the soil

Rural employment

Page 48: Development of Tuberous Crops based food industry

Table 1.3 Contribution of Proposed Value addition Projects on

Sustainable Development Goals

Goal No: 2 End Hunger, Achieve Food Security and Improved Nutrition and Promote

Sustainable Agriculture

Target Description Contribution

1 Achieve food

security, improved

nutrition and

promote sustainable

agriculture

Expanded and new source of

food and nutrition, new

technology, no pollution, no

environmental damage

New source of employment,

employment for women,

culturally acceptable work in

rural Sri Lanka.

Page 49: Development of Tuberous Crops based food industry

No Task Sub tasks Components of Budget Rs

Total

Budget Rs

Consultation

Fees @ Rs

10,000

Cost of

Development

Project/Feasibi

lity Study.

Cost of

Working

Group

Meeting &

Workshops

3 Value

addition to

tuberous

crops and

publicity

1) Cassava flour - industrial processing

2) Cassava value added- chips etc

3) Potato chips

4) Sweet potato for noodles

5) Food for the table – soup and porridge

from sweet potato, raja ala etc

6) Utilization of leaf, stem etc for human

food.

7) Publicity for popularization of food for

the table (TV shows, demonstrations,

schools) Develop institutional markets such

as super markets, hotels, hospitals, police,

armed services, prisons, etc.

8) Facilitating Stakeholders’ working group

meetings

10 days

10 days

5 days

10 days

3 days

2 days

-----------

400,000

1,500,000

1,000,000

500,000

1,000,000

300,000

200,000

1,000,000

--------------

5,500,000

400,000

------------

400,000

------------

6,300,000

WORK PLAN OF CONSULTANT AND BUDGET Harvest and Packaging

Page 50: Development of Tuberous Crops based food industry

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