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  • 7/22/2019 Danfos VFD Brochure

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    176R0582 Cpyriht 2011 by Danss 01/11

    Danss can accept n respnsibility r pssible errrs in catals, brchures and ther printed material. Danss reserves the riht t alter its prducts withut ntice.This als applies t prducts already n rder prvided that such alteratins can be made withut subsequent chanes bein necessary in speciicatins already areed.All trademars in this material are prperty the respective cmpanies. Danss and the Danss ltype are trademars Danss A/S. All rihts reserved.

    www.danossdrives.com

    EnVisineerinAs a wrld leader in cmpnents and slutins, Danss meets ur custmers challenes

    thruh EnVisineerin. This apprach expresses ur views n enineerin innvatin,

    enery eciency, envirnmental respnsibility and sustainable business rwth that create

    strn custmer partnerships. This visin is realized thruh a lbal prductin, sales, and

    service netwr cused n rerieratin, air cnditinin, heatin and water, and mtin

    cntrl. Thruh EnVisineerin, Danss is Main Mdern Livin Pssible.

    Danss EnVisineerin:

    Engineeredsolutionstoimproveperformanceandprotability

    Energyeciencytomeethigherstandardsandtoloweroperatingcosts

    Environmentalsustainabilitytoprovideanancialandsocialpayback

    Engagedpartnershipstofostertrust,reliability,andtechnologicalsuperiority

    Danoss VLT Drives

    4401 N. Bell Schl Rd.

    Lves Par, IL 61111, USA

    Phne: 1.800.432.6367

    1.815.639.8600

    Fax: 1.815.639.8002

    Danoss VLT Drives

    8800 W. Bradley Rd.

    Milwauee, WI 53224, USA

    Phne: 1.800.621.8806

    1.414.355.8800

    Fax: 1.414.355.6117

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    MAkINg MoDERN LIVINg PoSSIBLE

    VLT HVAC Drives

    A complete range of advanced solutions

    45%Typical improvement overASHRAE 90.1-1999 standardby implementing DanossVLT HVAC Drives.

    Energy reduction

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    2

    Danoss VLT HVAC Drive solutions

    Complete Range o Drives

    From1to600HP

    NEMA/ULType1,12,3R,4X

    enclsures

    Complete Range o Packaged

    Solutions

    ManufacturingfacilityisaULpanelshp and an ISo 9001 and 14001

    acility

    Fullrangeofelectromechanically

    and electrnically cntrlled

    packagedsolutionstotthe

    applicatin

    CapabilitytomeetanyHVACpanel

    requirement

    Intelligent Control and Comort

    VLTHVACDrivespreciselymaintainexact w required

    VLTHVACIntelligentControlwith

    ur aut-tunin, multi-input, multi-

    cntrl PIDs

    Thecontrolledairowcreatesa

    mre pleasant envirnment by

    reducin drats and nise

    Theuschangeinairowandsound

    level caused by cyclin is eliminated

    entirely

    Energy Savings

    Energysavingsof50to70%are

    cmmn when cmpared with

    cnstant w systems

    Whencomparedwithother

    methds w cntrl, savins t

    40%aretypical

    Compatible with Virtually all

    Building Automation Systems

    StandardBACnetTM: Jhnsn

    Cntrls Metasys N2, Siemens

    Apee FLN and Mdbus RTU

    cmmunicatin built int every unit

    OptionalLonWorksandenhanced

    BACnet prtcls available

    Power Factor

    Nearunitydisplacementpower

    actr

    Truepowerfactorof>.90atfullload

    Powerfactorhigherthanthatofthe

    mtr

    Powerfactorconstantregardlessof

    speed and lad

    Harmonics Control

    AllVLTHVACDriveshavedual

    DC-lin reactrs, which prvide a

    reductin in input harmnics equal

    toa5%AClinereactorwithoutthe

    vltae drp and eciency lsses

    assciated with AC line reactrs

    Built-inlinkreactorsextend

    capacitr lie

    EMI/RFI Control

    AllVLTHVACDrivesaredesigned

    t cntain and cntrl EMI and RFI

    t strinent Eurpean standard EN

    61800-3

    Additionallteringoptionsare

    available r even the mst sensitive

    installatins

    Reduction in Maintenance Costs Inherentsoftstarteliminatesthe

    stress n belts, cmpressrs and

    ther driven equipment caused by

    acrss-the-line mtr startin

    Amountofmake-upwaterand

    its treatment csts are reduced in

    clin twers

    Theneedtotrimimpellerson

    versized pumps may be eliminated

    Anyoversizedsystemcanbene

    tuned by settin the maximumspeed t the maximum desired

    w rate

    Control unctions designed or the unique needs o HVAC systems

    Setting new standards, the modular VLT HVAC Drive integrates seamlessly with HVAC systems at the lowest cost o

    ownership in the market. Danoss extensive experience in advanced variable requency drive technology or HVAC

    applications has produced an unmatched product oering. The VLT HVAC Drive is suited or a range o needs, rom simple

    ollower operation to intelligent standalone control. From drive only to complete package solutions, the VLT HVAC Drive isso economical, exible and user-riendly that it makes HVAC operation pure childs play.

    Apogee is a registered tradename o Siemens Building Technologies Inc.BACnet is a tradename o ASHRAE (American Societ y o Heating, Rerigerating and Air-Conditioning Engineers)LonWorks is a registered tradename o Echelon Corp.Metasys is a registered tradename o Johnson ControlsModbus is a registered tradename o Groupe SchneiderVLT is a registered trademark o Danoss Inc.

    Specifcations and dimensions subject to change without notice.

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    Modular platorm

    3

    Designed to give you precisely what you need with easy serviceability

    Removable terminal

    strips, angled or

    easy accessUSB interace or easy

    connection to PC

    sotware suiteAll power and control

    wires enter at the bottom

    o the enclosure

    Field-installable or actory

    installed and tested option cards

    provide additional unctionality

    Hot-pluggable keypad with

    on-board memory and award-

    winning ergonomic design

    Removable,

    temperature-controlled

    an or easy servicing

    Cold plate cooling

    technology

    Balanced DC-link reactors

    or reduced harmonics

    Surace mount components

    or compactness and

    reliability

    Constructed or

    reduced RFI/EMI

    Provision or Electronically

    Controlled Bypass or advanced

    controller options

    Easy access to

    control terminals

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    User benets

    Drive Feature User Benet

    Wide rane enclsure ratins UL Type 1, 12, 3R ratins t meet demandin installatin requirements.

    Hot-pluggableHVACkeypadwith

    memry

    Fur drive setups can be upladed t the eypad and saved. T prram

    multiple drives, uplad the parameter settins t the eypad, then place

    that eypad n each the ther drives and dwnlad these same settinst every ther drive.

    operates withut a eypad in place Assures tamper-pr peratin. Drive status shwn even with the eypad

    remved.

    keypad can be easily remte

    munted

    The standard eypad can be remtely munted 10 eet rm the drive with

    a standard 9-pin cable. The remtely munted eypad is aseted and

    carries a NEMA/UL Type 12 and NEMA/UL Type 3R ratin.

    Simple and exible menu structure Many installatins require nthin mre than scrllin thruh the twelve

    QUICKMENUitemstoconrmthatthesedefaultsarecorrect.Userscan

    als select up t 20 parameters t be included in a PERSoNAL MENU r

    easy access.

    IntelligentHVACcontroller Fur aut-tunin PIDs cntrl the drive and up t three ther devices,

    eliminatin external cntrllers and reducin cst.

    USB Prt PC access t drive parameters withut discnnectin the eypad r

    interruptin cmmunicatins.

    Built-in EIA-485 interace Fully equipped r serial cmmunicatin. Up t 31 drives can be cnnected

    t ne serial bus up t 5,000 eet ln.

    Built-inHVACProtocols TheinclusionofallpopularHVACprotocolsallowstheVLTHVACDriveto

    becme an intellient part the buildin manaement system.

    Autmatic Mtr Adaptatin (AMA) Measures mtr statr resistance and reactance withut turnin the mtr

    r decuplin the lad. The drive then autmatically uses this inrmatin

    t ptimize perrmance and eciency.

    SimpliedAutomaticEnergy

    optimizatin (AEo)

    EliminatestheneedtoselectaV/Hzpattern.AEOcontinuallymonitors

    the mtrs speed and lad and adjusts the applied vltae t maximize

    enery savins. Even at ull speed, vltae will be reduced i the lad is

    lessthan100%.Thisautomaticallycompensatesforoversizedmotorsor

    systems that are nt ully laded.

    Enery Mnitrin Quantitative enery savins are always available withut the additinal

    expense external equipment.

    AdvancedFireghtersOverride Prvides ptins r emerency peratin (usin the drive nly r

    crdinated with the bypass) that increase the saety buildin

    inhabitants.

    Real-Time Clc Adds sphisticated perrmance t basic cntrl schemes r increased

    cmrt and enery savins.

    Highbreakawaycurrent Upto160%breakawaycurrentavailableforhighfrictionloads.

    4

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    Modular platorm

    Drive Feature User Benet

    Enhanced BACnet BACnet includes chane value (CoV)

    Cntrl Vltae Panel switch mde pwer supply prvides steady, dependable cntrl

    pwer even when line vltae drps.

    VVCPLUS output Switchin Pattern Superir Vltae Vectr Cntrl prvides hih eciency and ull mtr

    perrmance.

    AutomaticHighAmbientDerate I the ambient temperature exceeds the nrmal limit, the drive can be set

    towarnofitsovertemperatureandcontinuetorun,keepingtheHVAC

    system unctinal. T cntrl its temperature, the drive will reduce the

    utput carrier requency and then, i necessary, reduce the utput current.

    Preventive maintenance schedulin TheVLTHVACDrivecanmonitorsystemusageandnotifytheoperator

    when preventive maintenance is required.

    Dual DC-lin reactrs Non-saturatingreactorsprovidebetterharmonicperformancethana5%

    AC line r saturatin DC reactr.

    Built-in prtectin Motorpre-heat

    Overloadandthermistorinput

    Noow,brokenbelt,drypumpandend-of-curvedetection

    Eliminate the need r external prtectin devices while maximizin the

    lie the mtr and ther system cmpnents.

    Autmatic Switchin Frequency

    Mdulatin (ASFM)

    Adjuststhecarrierfrequencybasedontheload

    Providesaquietmotoratcriticallowflowconditions

    Providesfullratedoutputwithoutderateathighload

    Prtected rm input r utput

    switchin

    Input r utput can be discnnected while the drive is runnin withut the

    need r interlcs t prtect the drive.

    Full trque t base speed Direct drive ans run withut deratin. The ull utput trque can be set

    t cincide with the maximum desin peratin speed the driven

    equipment,upto60Hz.

    Aut rampin Ensures n-trip acceleratin and deceleratin.

    Flyin start Allws startin int a windmillin an at any speed, in either directin.

    Sleep mde Autmatically stps the drive when its speed drps belw the sleep level

    r a speciied time, and autmatically restarts when the speed cmmand

    exceeds the wae level. Prvides increased enery savins withut

    separate cntrllers.

    Run-permissive circuit The ability t accept a system ready sinal assures that dampers r ther

    auxiliary equipment are in the prper state r drive peratin.

    Saety Interlc Prvides external ault indicatin.

    UL and CUL Listed All drives and ptins sld r US and Canadian applicatins carry this

    saety certiicatin.

    IBC/OSHPD Pre-apprval expedites seismic authrizatin by reulatry aencies.

    CE Mared All drives carry the CE mar r sale int internatinal marets.

    Plenum rated All drives and ptins are UL listed r installatin in air handlin

    cmpartments.

    5

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    6

    HVAC control eatures

    Cascade Controller

    With eatures and unctins that

    eliminate the need r PLCs and ther

    external cntrllers, the Cascade

    Cntrller increases the eiciency

    yur multiple pump r blwer systems.Thruh accurate lw, pressure and

    level cntrl, it prvides lwer enery

    cnsumptin than valve thrttlin r

    the traditinal acrss-the-line n/

    cyclin pumps and blwers.

    The Cascade Cntrller allws stainf up t fur additinal drives and/rfixed speed mtrs. Usin the masterdrives PID cntrller, this can prvidea wide rane f cntrl in larepumpin systems.

    other eatures serve t minimize

    wear and tear n driven equipment.

    Lead pump alternatin unctinality

    distributes runnin time equally

    amn all cnnected pumps,

    maximizin their verall lie.

    HVAC Intelligent Control

    The enery savins ptential the

    VLTHVACDriveismaximizedwitha

    real-time clc, allwin the system trespnd t the chanin needs the

    buildin thruhut the day and wee.

    The real-time clc allws the system

    t anticipate cnditins r temprarily

    verride the setpint, enhancin

    cntrl, cmrt and eciency. It als

    allws the drive t prvide reminders

    when preventive maintenance is

    required.

    Previusly, a buildin autmatin

    system was required t btain these

    eatures. The real-time clc ives these

    sphisticated unctins t any acility.

    With the real-time clc, the ault l

    inallVLTHVACDrivescontainsnot

    nly a list the ten mst recent drive

    aults, but als the year, mnth, day,

    hur and minute each ault, reatly

    simpliyin trubleshtin.

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    HVAC control eatures

    7

    Fireghters Override Mode

    Inanyenclosedspace,reandsmoke

    cntrl is a majr lie-saety cncern.

    Fireghtersoverridemodeallows

    theHVACsystemtocontrol,contain

    andextractreandsmokeusingairw and air pressure. When peratin

    in verride, the drive inres mst

    peratin cnditins that wuld

    therwise cause it t ault and shut

    dwn. It cntinues t perate as ln

    as pssible reardless line, lad r

    envirnmental cnditins.

    Fireghtersoverridecanrunthedrive

    at any speed in rward r reverse. It

    can be activated either by a nrmally

    pen r nrmally clsed cntact rm

    therepanelorthroughthebuildingautmatin system. The drive can be set

    t switch autmatically t a cnstant

    speed bypass i peratin thruh the

    drive becmes impssible due t ailure

    the drives pwer circuitry. The bypass

    will then run the mtr at ull speed

    fromthepowerlineuntilreghters

    verride is deactivated.

    Advanced Compressor ControlAs with ans and pumps, there are

    tremendus enery savin and

    applicatin advantaes available

    byapplyingtheVLTHVACpowerto

    cmpressr clin. Variable speed

    cntrl fers the ability t match the

    clin capacity t the actual need

    based n the measurements the

    rerieratin system. Csts are reduced

    bth thruh direct enery savins

    peratin at a lwer speed and thruh

    installatin csts by ptimizatin

    the verall rerieratin system and thecompressoritself.TheVLTHVACdrive

    can eliminate the need r cmpressr

    pacs by peratin a sinle cmpressr

    ver a wider rane.

    OtheradvantagesoftheVLTHVAC

    slutin; limitin the number starts

    and reduced start system shc thus

    reducin pea enery demand and

    system wear, imprved cntrl ver ht-

    as bypass r slide valve, ver speed

    capability r super-heat, cmplete

    Fireghtersoverrideisstandard

    inallVLTHVACDrives,andcanbeconguredthroughuser-accessible

    parameters. It can be set up and

    activatedatanytime.Asrecodesor

    the needs the acility chane, the

    adaptableVLTHVACDriveisready.

    cmpressr pac sequencin cntrller

    i required, cnstant trque capabilities

    startin at 1/3 speed and rerierant-

    dependant cnversin pressure t

    temperature.

    Whether a Scrll, Screw, Centriual r

    Pistn cmpressr applicatin, Danss

    has a VLT variable speed slutin d

    deliver system and enery savins.

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    8

    Setup and display

    Options are:

    Award-winninggraphicaldisplayandkeypad

    Numerickeypadwithbasicdatadisplay

    Blindcover,nodisplay(allowstheusertoprogramandcontrolthedrivevia

    netwr cmmunicatin while lcin ut lcal cntrl)

    Graphical Display

    on-screen scrll bars and raphs

    Uptovemeterscanbedisplayed

    simultaneusly

    Two-levelpasswordprotection

    User-Friendly Keypad

    Hot-pluggable,withuploadand

    dwnlad capability

    Specializedbypasskeypadprovides

    bypass-specicfunctionalitywith

    easy, ne-buttn access t bypass

    mde

    INFOkeyprovideseasyaccessto

    help inrmatin with nbard

    manual

    NewBACKandOKbuttonssimplifyprrammin

    Statuslightsprovidevisual

    conrmationofoperatingmode

    Flexible, Easy Menu Structure

    Intuitivenavigation

    Fourindependentsetupsfor

    unmatched exibility

    ElectronicallyControlledBypass-

    specicmenus

    HVAC Applications MenuEasy

    access t the relevant parameters

    foreachofthemostcommonHVAC

    applicatins

    Personal MenuCntains up t

    20 user-selected parameters r

    custmized access

    Quick Setup MenuAllws input

    mtr nameplate data r rapid and

    easy cmmissinin

    Changes Made MenuPrvides

    easyaccesstopreviouslymodied

    parameters (either the ten mst

    recent r all chanes made since

    installatin)

    All drive parameters are accessible through the keypad. The Quick Menu key oers immediate access to 12 startup

    parameters, including Motor Power, Motor Voltage, Motor Nominal Speed, Ramp Up/Down Time, and Minimum/

    Maximum Frequency.

    Each type o keypad is interchangeable with all

    VLT HVAC Drives, regardless o which keypad is

    specifed at the time o the order.

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    MCT 10 Motion Control Tool

    MCT 10 acilitates prrammin by

    enablin cntrl entire parameter

    sets, includin cpyin rm ne drive

    t anther within the interace.

    Based n the amiliar Windws

    technly and rmat, MCT 10 is

    intuitive and easy t use. Prject drive

    lders can be named and ranized

    tocloselymatchHVACsystemlayout.

    Word,Notepad,andotherletypes

    can be placed int the prject lders

    where they are mst relevant.

    SupportscurrentDanfossproduct

    line as well as leacy drive mdels

    MCT 31 Harmonics Calculation

    Tool

    MCT 31 calculates system harmnic

    distrtin r bth Danss and

    nn-Danss drives. It is als able t

    calculate the efects usin varius

    additinal harmnic reductin

    measures includin Danss Advanced

    HarmonicFiltration.

    Projectorientedforsimplied

    calculatins n several transrmers

    Easytocomparedierentharmonic

    slutins within the same prject

    SupportscurrentDanfossproduct

    line as well as leacy drive mdels

    USB Connectivity

    TheVLTHVACDrivecanberemote

    cmmissined and mnitred thruha USB cnnectin.

    VLT Energy Box

    VLT Enery Bx PC stware perrms

    a thruh, real-lie enery analysis

    the applicatin and calculates the

    paybac time r the drive.

    Setup and display

    PC sotware

    9

    Transer o parameters Parameters

    can be prrammed int ne drive

    and dwnladed t ther drives

    via the drives eypad r MCT 10

    stware.

    Remote mounting kit available An

    ptinal it allws remte muntin

    oftheVLTHVACDrivekeypadupto

    10 eet away. keypad des nt afect

    the drives NEMA/UL Type 1 r Type

    12 ratin, and the aseted eypad

    itsel carries a Type 12 and Type 3R

    ratin.

    Continuous monitoring

    with or without the

    keypad With r withut a eypad,

    theVLTHVACDrivesON,WARNING

    and ALARM status lihts are always

    visible.

    Plain language alarms and

    warnings Alarms and warnins

    are displayed in easy-t-understand

    rm, eliminatin the need r

    decdin r reerrin t ln tables

    in manuals.

    Complete programmability o

    display The eypads ur line,

    baclit, alphanumeric display can be

    prrammed t display ur diferent

    measurements at a time. Chse

    rm many ptins, includin: F, C,

    %,Pa,bar,RPM,frequency,gallons/

    min., t.3/sec., r p.s.i.

    The VLT HVAC Drive makes setup and operation easy. With a remarkably user-riendly interace, intuitive menu structures

    and powerul tools that streamline installation and troubleshooting, the VLT HVAC Drive saves valuable time, resulting in a

    lower overall cost o ownership.

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    10

    Protective eatures

    System Protection

    Belt Monitoring

    TheVLTHVACDrivessophisticated

    belt mnitrin measures bth

    speed and lad and calculates the

    diference between actual trque and

    expected trque at all speeds. A time

    delay allws r reduced lad durin

    deceleratin.

    No Flow Detectionoperatin under dead head cnditins

    prvides n w t the system and

    may damae the pump. Diferential

    pressure switches r w sensrs t

    mnitr w increase the installatin

    csts and add cmplexity. The VLT

    HVACDrivecanautomaticallydetect

    n w situatins and tae the

    apprpriate crrective actin.

    End o Curve Protection

    TheVLTHVACDrivecanautomaticallydetect ver-w cnditins that

    indicate peratin f the end

    the pump curve. Its respnse can be

    custmized t trier an alarm and

    stp the pump, issue a warnin while

    maintainin peratin, r perrm a

    variety ther unctins t prtect

    bth the pump and the system.

    Automated Vibration Avoidance

    Fan systems ten have resnant

    speeds that must be avided t reducevibrationandnoise.TheVLTHVACDrive

    autmates the prcess settin up

    requency avidance bands, minimizin

    system cmmissinin time.

    Drive Protection

    Metal xide varistrs (MoVs) and

    capacitr snubbers in bth the AC and

    DC input circuitry reduce the impact

    vltae spies n the input. In additin,

    a balanced pair DC-lin reactrs

    betweentheinputrectierandthebank

    DC-bus capacitrs reduces the severity

    any current sure resultin rm

    abrupt chanes in the AC supply line.

    Cnrmal Catin is available t

    prtect electrnic cmpnents in

    aressive envirnments.

    Motor Protection

    TheVLTHVACDrivesbuilt-inI2T mtr

    verlad, thermistr input and mtr

    preheat unctins increase the lie

    the cntrlled mtr withut the

    added cst separately suppliedprtectin. The drives built-in I2T mtr

    verlad is UL-listed as a true verlad

    device, eliminatin the need r

    external mtr prtectin hardware.

    Harmonic Mitigation

    DC-lin reactrs limit harmnic

    distrtin n the pwer line, reducin

    RMSinputcurrentbymorethan40%

    cmpared t drives withut input

    reactrs.

    other drive manuacturers address

    harmnics with AC line reactrs,usually external t the drive. oten,

    these ptinal AC line reactrs are

    50%largerthantheDC-linkreactors

    standardontheVLTHVACDrive.This

    resultsinsignicantadditionalheat

    eneratin and reduced eciency.The

    harmnic perrmance the DC-lin

    reactorsintheVLTHVACDriveisequal

    tothatofa5%AClinereactor,but

    withut the assciated vltae drp

    and eciency lsses.

    With an unmatched combination o drive, motor, and system protection eatures, the VLT HVAC Drive is the most cost-

    eective overall solution on the market. Designed and built or long-term, worry-ree operation without the need or

    external devices to protect driven equipment, the VLT HVAC Drive provides secure, reliable results, right out o the box.

    VLT HVAC Drives provide the lowest overall cost o ownership by including as standard DC-link reactors,

    which minimize harmonic current distortion without the need or external reactors.

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    Packaged solutions

    11

    Typical Package Options

    Verticalandtraditionalsidebyside

    arranements

    Two-contactorbypass

    Three-contactorbypass

    Contactormotorselection

    Dualmotoroperation

    Multiplemotoroperation

    Maininputdisconnect

    Maininputfusing

    Drivefusing

    InputAClinereactors

    OutputdV/dtlters

    100,000ampSCCRpackages

    Integrated Disconnect Package

    Whysupplyseparatedrivesand

    discnnects when yu can et

    them in the smallest, easiestpacae pssible?

    Reducedinstallationcost&time

    Canbeorderedwithorwithout

    drive input usin

    Enhanced Packages

    VLTHVACDrivesthrough125HPat

    460or600voltsand30HPat208or

    230 vlts may als be supplied with a

    UL-listed Type 3R enclsure suitable r

    utdr use. These weather-resistant

    enclsures allw the versatile VLT

    HVACDrivetobelocatedwithallofits

    ptins n a rtp r ther utdr

    lcatin.

    Enclsure ans help eep the drive

    within its temperature limits in

    hih ambient temperatures, and a

    thermstatically cntrlled heater

    helps prevent cndensatin in cl,

    damp envirnments.

    12/18 Pulse Low Harmonic Solutions

    Available with the llwin eatures: 460-480VAC+/-10%

    15-250HP

    -10 t 40 C (14 -104 F) ambient

    NEMA/ULType1,12,and3R

    3contactorbypass

    SoftStartbypass

    Engineered Drive Systems

    Custm enclsures, st start bypass

    panels, custm wirin and pilt

    devices,orNEMA/ULType4and4X

    panels.

    Flexibility is the key to Danoss packaged drive solutions. From our unique eature-rich standard packages to our Engineered

    Drive Systems, Danoss supplies the package to meet the application. Our packaged solutions are all manuactured in UL-

    certifed acilities and supported by the same stringent manuacturing standards and warranties as VLT Series drive products.

    Being your single source supplier o both VFDs and packaged solutions is just one more way that Danoss reduces your total

    cost o ownership.

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    12

    Electronically Controlled Bypass (ECB)

    Enhanced perormance and

    protection

    Motor Protection

    Phaseloss/imbalanceprotection

    Overloadmotorprotectioninbypass

    Drive verlad reset frm driveeypad, drive diital input r verBAS

    24 VDC switch mode power supply

    Operatesoofanytwoofthethree

    input phases

    Continueddriveoperationata

    reduced lad when any input phase

    is lst

    Eliminatescontactordropouton

    voltageconditionsaslowas70%of

    nminal vltae

    Separatepowersourcefordrive

    lic

    Availableformostsizes

    Additional protection eatures

    Driveinputfusessuppliedwith

    every panel

    Bypassrun-timehourmeter

    Passwordprotectionprevents

    unauthrized bypass peratin

    Manualbypassinitiationoverride

    ensures peratin

    Bypasscontrolthroughthedrive

    Smart Lic Cntrller and Real-Time clc

    Bypassfaultloggingandtime

    stampin

    HVAC-specic eatures built in

    Automatic Bypass selectable and

    prrammable rm the drive

    eypad

    Common start/stop selectable

    operation in drive and bypass

    mde, reardless the cmmand

    surce

    Coordinated Run-Permissive in

    bth drive and bypass. A cmmand

    t start the mtr (reardless peratin mde) des nt start the

    mtr, but instead activates a relay

    used t actuate anther device.

    Conrmationfromthisdevicethen

    starts the mtr.

    Advanced Firefghters Override,

    coordinatedwiththeVLTHVAC

    DrivesFireghtersOverridemode.

    The user determines whether

    the system llws the drives

    FireghtersOverride,goesto

    BypassFireghtersOverride,or

    goestoBypassonlyiftheVLTHVAC

    Drive ails durin verride mde.

    Nt nly des this eature enhance

    perrmance, but it als has theptential t prtect lives.

    Serial and BAS control f driveand bypass peratin prvidescmplete insiht int the pacaesperatin. N mre lss fcmmand and cmmunicatinwhen peratin in bypass.

    Danoss ECB is Electronically Controlled Bypass done right. With the highest level o perormance and protection, and the

    easiest operator interace on the market, our ECB oers the best solution or even the most critical o applications.

    Bypass-specifc keypad provides one-touch access

    to bypass operation

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    Electro-Mechanical Bypass (EMB)

    13

    Door mounted operators:

    Drive-of-Bypass selectr

    Bypasspilotlightindication

    Testselectionaddedwiththree

    cntactr bypass units

    24 VDC switch mode power supply

    Operatesoofanytwoofthethree

    input phases

    Continueddriveoperationata

    reduced lad when any input phase

    is lst

    Eliminatescontactordropouton

    voltageconditionsaslowas70%of

    nminal vltae

    Availableformostsies

    For users who preer the traditional bypass control methods o relay logic and selector switches.

    Traditional doesnt have to mean eatureless:

    ThesameexiblepowercongurationsastheECB

    Commonstart/stopavailable

    Runpermissiveavailable

    BasicFireghtersOverrideavailable,whichrunsthemotor

    in bypass, inrin stp cmmands

    Automaticbypasswithadjustabletimedelayisavailable

    Class20overload

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    VLT HVAC Drive specications

    14

    Input Vltaes (select mdel based n input vltae) 200240, 380-480, 525600

    Mtr Vltaes 200, 208, 220, 230, 240, 380, 400, 415, 440, 460 r 575 VAC

    InputVoltageRangeforFullOutput Nominal10%

    Input Vltae withut Trippin 164299, 313538 r 394690 VAC

    InputFrequency 50or60Hz,5Hz

    OutputFrequency Selectable0to1000Hz

    DriveEciency 97%orgreateratfullloadandnominalmotorspeed

    output Sectin Insulated ate biplar transistrs (IgBT)

    InputDisplacementPowerFactor(cos) >98%atallspeedsandloads

    TotalPowerFactor >.90atfullload

    Switchin n Input 12 times/min.

    Fllwer Sinal 0 t 5 V DC, 0 t 10 V DC, 0 t 20 mA, 4 t 20 mA ully selectable,

    direct and inverse actin

    Lst Anal Reerence Actin Can be enabled t t a preset speed, t maximum speed,

    stay at last speed, stp, r stp and trip

    Time Delay r Lst Anal Reerence Actin 1 t 99 sec.

    OutputCurrentLimitSetting Adjustableto110%ofdriverating

    Switchin n output Unlimited

    CurrentLimitTimer 0to59sec.orinnite

    Adjustable accel/decel ramp times 13600 sec.

    AdjustableMaximumSpeed Fromminimumspeedsettingto>120Hz

    AdjustableMinimumSpeed Frommaximumspeedsettingto0Hz

    Adjustable Acceleratin/Deceleratin Times T 3,600 sec. t base speed

    Adjustable Aut Restart Time Delay 0 t 600 sec.

    Startin Trque Cnstant trque until cmmanded speed reached

    Breaaway Trque Time (1.6 times drive rated current) 0.0 t 0.5 sec.

    Preset Speeds 32

    Frequency Stepvers 16

    Accel/Decel Rates 8

    Prrammable Diital Inputs 6 (2 can be used as diital uts)

    Prrammable Anal Inputs 2; selectable vltae r current

    Prrammable Anal outputs 1; 0/4 t 20 mA

    Prrammable Relay outputs 2; standard Frm C, 240-400 VAC, 2A (3 additinal ptinal)

    Delayed Start 0 t 120 sec.

    DCBraking 0to60sec.,0-160%ratedcurrent

    AutomaticRestartAttempts 0to20orinnite

    Autmatic Restart Time Delay 0 t 600 sec. between each attempt

    Relay oN Delay and Relay oFF Delay 0 t 600 sec.Drive and optins Enclsures NEMA/UL Type Types 1 and 12

    Ambient operatin Temperature Rane 14F t 113F (-10C t 45 C)

    Humidity

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    Powerul and fexible control

    15

    Impressive range o standard I/O

    2analoginputs(currentorvoltage)

    r sensrs, setpint surces r

    basic speed cmmand

    6digitalinputs(eitherPNPorNPN)r hardwired start/stp, saeties,

    run permissive, preset speed and

    much mretw can be used as

    diital utputs

    1analogoutputforindicationof

    operationortocontrolotherHVAC

    devices

    2FormCrelayoutputs(240V,2

    amps) r remte indicatin

    operationortocontrolotherHVAC

    devices

    200mAof24VDCtopower

    custmer devices such as sensrs

    and valves

    USB Connection

    PC access t drive parameters withut

    interruptin cmmunicatin

    Embedded Communication

    EIA-485 r direct cnnectin t

    Standard BACnet Mdbus, Siemens

    Buildin Technlies FLN andJhnsn Cntrls N2 with every drive.

    Mnitrin and cntrllin ver serial

    cmmunicatins reduces installatin

    cst. All utputs are available r

    cmmandin ver the netwr.

    Control built or perormance

    I/Oandcommunicationterminals

    are alvanically islated and

    separated rm pwer terminals t

    limit intererence

    Terminalsarespringloadedforsecurity

    Terminalsacceptawiderangeof

    wire sizes

    Unpluggableterminals

    Advanced options made easy

    Selfidentifyingcardstseamlessly

    under the drive eypad. These actry

    oreldinstallablecardseliminatethe

    need r external devices, simpliyin

    installatin and resultin in a lwerverall cst wnership.

    Communication option cards

    Enhanced BACnet and Lnwrs

    available

    I/O option cards

    Fr additinal cntrl and mnitrincapabilities:

    Relay Option

    3FormCrelayoutputs

    Analog I/O:

    3analogvoltageoutputs

    3Pt100/Ni1000inputs

    General Purpose I/O

    3digitalinputs

    2digitaloutputs

    1analogcurrentoutput

    2analogvoltageinputs

    External 24VDC

    Allows24VDCexternalsupplytobe

    cnnected t the drive r pwerin

    cntrl and ptins

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    208V 230V 380V 460V 575V

    HP Model Amps Model Amps Model Amps Model Amps Model Amps

    1.5 FC-102P1k1T2 6.6 FC-102P1k1T2 6.6 FC-102P1k1T4 3 FC-102P1k1T4 2.7 FC-102P1k1T6 2.4

    2 FC-102P1k5T2 7.5 FC-102P1k5T2 7.5 FC-102P1k5T4 4.1 FC-102P1k5T4 3.4 FC-102P1k5T6 2.7

    3 FC-102P2k2T2 10.6 FC-102P2k2T2 10.6 FC-102P2k2T4 5.6 FC-102P2k2T4 4.8 FC-102P2k2T6 3.9

    4 FC-102P3k0T2 12.5 FC-102P3k0T2 12.5 FC-102P3k0T4 7.2 FC-102P3k0T4 6.3 FC-102P3k0T6 4.9

    5 FC-102P3k7T2 16.7 FC-102P3k7T2 16.7 FC-102P4k0T4 10 FC-102P4k0T4 8.2 FC-102P4k0T6 6.1

    7.5 FC-102P5k5T2 24.2 FC-102P5k5T2 24.2 FC-102P5k5T4 13 FC-102P5k5T4 11 FC-102P5k5T6 9

    10 FC-102P7k5T2 30.8 FC-102P7k5T2 30.8 FC-102P7k5T4 16 FC-102P7k5T4 14.5 FC-102P7k5T6 11

    15 FC-102P11T2 46.2 FC-102P11T2 46.2 FC-102P11T4 24 FC-102P11T4 21 FC-102P11T6 18

    20 FC-102P15T2 59.4 FC-102P15T2 59.4 FC-102P15T4 32 FC-102P15T4 27 FC-102P15T6 22

    25 FC-102P18T2 74.8 FC-102P18T2 74.8 FC-102P18T4 37.5 FC-102P18T4 34 FC-102P18T6 27

    30 FC-102P22T2 88 FC-102P22T2 88 FC-102P22T4 44 FC-102P22T4 40 FC-102P22T6 34

    40 FC-102P30T2 115 FC-102P30T2 115 FC-102P30T4 61 FC-102P30T4 52 FC-102P30T6 41

    50 FC-102P37T2 143 FC-102P37T2 143 FC-102P37T4 73 FC-102P37T4 65 FC-102P37T6 52

    60 FC-102P45T2 170 FC-102P45T2 170 FC-102P45T4 90 FC-102P45T4 80 FC-102P45T6 62

    75 FC-102P55T4 106 FC-102P55T4 105 FC-102P55T6 83

    100 FC-102P75T4 147 FC-102P75T4 130 FC-102P75T6 100125 FC-102P90T4 177 FC-102P90T4 160 FC-102P90T6 131

    150 FC-102P110T4 212 FC-102P110T4 190 FC-102P132T7 155

    200 FC-102P132T4 260 FC-102P132T4 240 FC-102P160T7 192

    250 FC-102P160T4 315 FC-102P160T4 302 FC-102P200T7 242

    300 FC-102P200T4 395 FC-102P200T4 361 FC-102P250T7 290

    350 FC-102P250T4 480 FC-102P250T4 443 FC-102P315T7 344

    400 FC-102P400T7 400

    450 FC-102P315T4 600 FC-102P315T4 540 FC-102P450T7 450

    500 FC-102P355T4 658 FC-102P355T4 590 FC-102P500T7 500

    550 FC-102P400T4 745 FC-102P400T4 678

    600 FC-102P450T4 800 FC-102P450T4 730 FC-102P560T7 570

    650 FC-102P630T7 630

    VLT HVAC Drive Model Numbers

    16

    Max drive output current rating must always equal or

    exceed nameplate running amps o motor(s).Frame Size

    A2/A5

    A3/A5

    B1

    B2

    C1

    C2

    D1

    D2

    E1

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    Standard Package Drive Dimensions

    17

    A2-A3 Drive with

    NEMA 1 kit

    A5-C2 Tier 3

    A5-C2 Tier 2

    A2-A3 Tier 1

    NEMA 1 NEMA12 NEMA 1 and NEMA 12

    A2 A3 A5 B1 B2 C1 C2 D1 D2 E1

    DriveOnly Height 14.8 14.8 16.5 18.9 25.6 26.9 30.2 47.6 / 55.5* 62.6 / 68.5* 78.7

    Width 3.5 5.2 9.5 9.5 9.5 12.1 14.6 16.5 16.5 22.8

    Depth 8.2** 8.2** 7.9 10.2 10.2 12.2 13 14.7 14.7 19.4

    Tier1

    Height 19.1 19.1 16.5 18.9 25.6 26.9 30.2 47.5 62.4 78.7

    Width 5.2 5.2 9.5 9.5 9.5 12.1 14.6 16.5 16.5 22.8

    Depth 8.2 8.2 7.9 10.2 10.2 12.2 13 14.7 14.7 19.4

    w/ discnnect 9.6 9.6 9.4 12 12 14.1 14.9 16.4 16.4 21.2

    Tier2

    Height 31.8 31.8 18.9 18.9 25.6 26.9 30.2 47.5 62.4 Cnsult Factry

    Width 7.6 7.6 19.1 19.1 19.1 24.2 29.3 33.1 33.1 Cnsult Factry

    Depth 9.6 9.6 10.3 12 12 14.1 14.9 16.4 16.4 Cnsult Factry

    NEMA 1

    Tier3

    Height 51.4 51.4 18.9 18.9 25.6 26.9 30.2 47.5 62.4 Cnsult Factry

    Width 7.6 7.6 28.7 28.7 28.7 36.4 44 49.6 49.6 Cnsult Factry

    Depth 9.6 9.6 12 12 12 14.1 14.9 16.4 16.4 Cnsult Factry

    * Height or wall mount / height when mounted on pedestal

    ** Depth increased by .55 when an option A or B card is added

    Enclosure Styles

    Tier 1

    Drive plus ne r bth the llwin:

    Fuses Disconnect

    Tier 2

    Drive with bypass r up t ne the

    llwin:

    Contactormotorselection

    dV/dtlter(NEMA1only)

    InputAClinereactor(NEMA1only)

    Dualmotorcontrol

    Tier 3

    Drive with bypass and up t tw the

    llwin:

    Contactormotorselection(CMS)

    dV/dtlter(NEMA1only)

    InputAClinereactor(NEMA1only)

    Dual mtr cntrl available with n

    ther ptins

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    18

    One call...one partner or support

    Reliable Service and Support

    24/7factorydirectapplicationand

    technical supprt by phne, 365

    days/year

    DriveProescalationprocess

    ensures rapid invlvement specialized experts when needed

    Factory-stockedpartsforquickest

    respnse in dwntime emerencies

    Worldwide Network

    Hands-onfactorymanagement

    baced by the experience and

    expertiseofqualied,factory-

    certiedeldserviceorganizations

    Anunparalleledpartnershipof

    Danss actry and lcal supprtdriveprofessionalsintheDrivePro

    netwr ensures efective and

    reliable service

    Flexible, Convenient Service Plans

    DrivePro SU Startup ensures maximum utilization and eciency o the

    drive system.

    DrivePro EW Extended Warranty plansprovidethesecurityofxedprice

    service support or periods extending up to six years.

    DriveProSCServiceContract ensures cost-efective, long-term service

    coverage beyond the warranty period.

    DrivePro Plus drive replacement contracts provide a quick, turn-key solution

    or replacing aging drives that are no longer economical to repair.

    DrivePro SmartStep provides a comprehensive and afordable migration

    program or customers with large numbers o legacy model or multiple brand

    drives. SmartStep is a very exible and sensible way to upgrade drive systems

    on a budget.

    DrivePro PM Preventive Maintenance plans are available alone or in

    combination with other support contracts to optimize the drive systems

    operation.

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    DriveProEnLease Prram

    Reduce operational expenses by controlling HVAC equipment utility and support costs

    Danss fers lease ptins that eep yur acility csts n budet while yieldin enery savins t imprve yur cash w.

    Available in 24-, 36-, 48- r 60-mnth terms, EnLease maes it pssible r yur ranizatin t ully leverae a small initial

    investmentintoamorecost-eectiveHVACsystem.

    Dramatically reduce enery csts

    byretrottingthelatestDanfoss

    variable speed technly

    Qualiy r enery rebate prrams

    by installin hihly ecient variable

    speed drives

    StandardizeonVLTHVACDrivesfor

    ease system peratin

    The easy lease application allows you to

    immediately realize the benefts o the latest

    variable speed drive technology, but spread the

    investment over uture years.

    Supplement r replace ain

    cntrls equipment with the

    expanded cntrls capability the

    VLTHVACDrive

    Minimize dwntime and emerency

    respnse csts by replacin ain

    variable speed drives with reliable

    DanfossVLTSeriesdrives

    The EnLease Advantage

    Danoss EnLease includes:

    DanfossVLTHVACDrivestheworldsmostcongurabledrive

    Awidevarietyofenclosuretypes,bypasscongurationsanddriveoptionsthat

    can be tailred t yur applicatin

    Pressinal drive cmmissinin service, ensurin satisactin rm the start

    The mst cmprehensive drive insurance plan available, cverin nsite service

    r the lenth the lease plus ne year

    Additional options:

    Onsite customer trainingr ease prduct peratin and emerency respnse

    Emergency onsite spare drive stock replenishment

    t ensure maximum uptime

    Annual Preventative Maintenance service

    t ensure nin ptimal enery savins

    Professional drive installation

    r a turn-ey system uprade