cse-semaphore plus+ manual - ioselect plus+ installation manual 2. 6 -semaphore.com/mykingfisher...
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Kingfisher PLUS+ Installation Manual 2.6 www.cse-semaphore.com/mykingfisher Page 2
Document Information
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Copyright Copyright CSE-Semaphore (Australia) Pty Ltd. ABN 35 006 805 910 www.cse-semaphore.com/mykingfisher, [email protected]
Intellectual Property CSE-Semaphore asserts ownership of the intellectual property contained herein and claims copyright and authorship. CSE-Semaphore has and retains all rights of ownership and use of the material herein in its on-going business.
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Revision History Rev.* Date Summary 1.7 29/1/2004 Added DO-5 relay board wiring diagram. 1.8 13/8/2004 Added CDMA and satellite phone cables. Updated DO-5 relay board wiring diagram (new
revision TEL REL 002). Removed AI-4 wiring diagram. 1.81 2/9/2004 Updated backplane terminators drawing (all terminators are now on for a single
backplane). 1.82 9/9/2004 Renamed chapter 6 from Wiring Modules to Wiring Diagrams. Revision date for 1.81 was
incorrect. 1.9 23/8/2005 Updated wiring drawing for ADP-16. Added RJC-ADP-17 cable. 2.0 4/5/2006 Updated RTUnet contact details. Added ADP-28 cable. Added battery warnings for PS-
11/21 wiring diagrams. 2.1 26/10/2006 Added ADP-08-M, ADP-29, RJC-ADP-30 and ADP-30 cables. 2.2 12/7/2007 Updated the RA Form. Added coaxial cable information. Added DO-5 wiring diagram.
Kingfisher Series II is now called Kingfisher PLUS+. 2.3 17/4/2008 Removed revision history entries prior to 2004. RJC-ADP-26 is now used for a Maxon 3G
modem (instead of a CDMA modem). Updated company name from RTUnet to CSE-Semaphore. Added wiring examples for AI-1, AI-10, IO-3 and IO-4. Updated DO-5 to DO-6. Standardised format of electrical units. Updated enclosure layout drawing for preventing fire risk.
2.4 26/8/2008 Updated RA form to 21 November 2007. Updated GSM adaptor cable to RJC-ADP-22B. Updated Overview chapter. Removed cables for Trio radios and devices that are no longer available. Updated adaptor cable pictures.
2.5 10/9/2009 Updated AO-2 and PS-11 wiring diagrams. Updated contact details. Updated Backplane Setup chapter for new backplane connectors (applies to BA-x PLUS backplanes). Added Removable I/O Connector topic.
2.6 13/8/2010 Removed the resistance test for a new antenna installation. Added recommended wiring gauges. Added 7 AH battery holding bracket that can be used in enclosures. Added topic – 19” Rack Mounting.
Kingfisher PLUS+ Installation Manual 2.6 www.cse-semaphore.com/mykingfisher Page 3
Contents
1. RTU Layout........................................................................................................4
2. Installing Modules.............................................................................................5
3. Removable I/O Connector ................................................................................5
4. Backplane Setup ...............................................................................................6
5. Enclosure Layout..............................................................................................7 5.1 Battery and GPO Bracket ...................................................................................................7
6. 19” Rack Mounting ...........................................................................................8 6.1 How To Mount a 12-Slot Backplane...................................................................................8 6.2 How To Mount a Four Or Six Slot Backplane.....................................................................8
7. Installing Cables And Adaptors.......................................................................9
8. Wiring Diagrams .............................................................................................11 8.1 Analog Inputs....................................................................................................................11 8.2 AI-1 Wiring Diagram .........................................................................................................11 8.3 AI-10 Wiring Diagram .......................................................................................................12 8.4 AO-2 / AO-3 Wiring Diagram............................................................................................13 8.5 DI-5 Wiring Diagram .........................................................................................................13 8.6 DI-10 Wiring Diagram .......................................................................................................14 8.7 DO-1 Wiring Diagram .......................................................................................................14 8.8 DO-2 Wiring Diagram .......................................................................................................15 8.9 DO-6 Wiring Diagram .......................................................................................................15 8.10 DO-6 Relay Board (TEL REL 002) Wiring Diagram .........................................................16 8.11 IO-2 Wiring Diagram.........................................................................................................17 8.12 IO-3 Wiring Diagram.........................................................................................................18 8.13 IO-4 Wiring Diagram.........................................................................................................19 8.14 PS-11 Wiring Diagram - AC Supply..................................................................................20 8.15 PS-11 Wiring Diagram - DC Supply .................................................................................20 8.16 PS-21 Wiring Diagram......................................................................................................21 8.17 PSU-3: Economy AC Input Power Supply (for PC-1).......................................................21
9. Solar Panel Installation ..................................................................................22
10. Level Probe Installation..................................................................................22
11. Antenna Installation........................................................................................23 11.1 Antenna Cable Selection And Installation ........................................................................24 11.2 How To Assemble Antenna Connectors...........................................................................24
12. Return Of Goods .............................................................................................25
Kingfisher PLUS+ Installation Manual 2.6 www.cse-semaphore.com/mykingfisher Page 4
1. RTU Layout
The exact layout should be defined in layout and wiring drawings supplied with the RTU. If these have not been supplied, then the RTU layouts shown below can be used as a guide. Every RTU has a backplane (eg BA-4, BA-6), a power supply (eg PSU-3 or PS-11) and a processor module (eg PC-1 or CP-11). The two common types of RTUs are shown below. BA-6
12V DC
MAINS POWER
PSU-3 BA-4
PC-1
MAINS POWER
PS11 CP11
An RTU can have additional communications ports (MC-11) and a wide variety of input/output modules (eg. IO-4, AI-1, DI-5). Some of these are shown below. BA-6
12V DC
BA-4
MAINS POWER
MAINS POWER
PS11 PC-1 IO-4 MC11 AI-1 CP-11 CP11 MC11 DI-5 PSU-3
If a communications module is used, standard practice is to install it to the right of the processor. IO modules are usually installed in alphabetical order from left to right. Eg an AI-1 module would be located to the left of a DI-5 module. The modules can be installed in any order if so desired (except a PC-1 must be installed in the leftmost slot of a BA-4 backplane since it has two sockets).
Kingfisher PLUS+ Installation Manual 2.6 www.cse-semaphore.com/mykingfisher Page 5
2. Installing Modules
1
2 3 Fasten screw to lock module onto backplane Press into socket
Hook mounting tab onto backplane slot
3. Removable I/O Connector
Each I/O module has a removable I/O connector. This allows the I/O module to be swapped without having to detach the field wiring from the I/O connector. The I/O connector is secured to the module using two fastening screws as shown below.
I/O Connector Fastening Screw
I/O Connector Fastening Screw
Kingfisher PLUS+ Installation Manual 2.6 www.cse-semaphore.com/mykingfisher Page 6
4. Backplane Setup
If a single backplane is being used then the switches on the backplane do not need to be changed. When linking two backplanes, please set the backplane switches as shown below (for backplane revisions 2.1, 2.2 and 3.2). A data cable is required to link the backplanes. If a backplane does not have its own power supply, a power cable will also be required to connect it to a powered backplane. The examples below show linking for BA-xx PLUS (revision 3.2) backplanes. When linking BA-xx PLUS backplanes (green Phoenix data connectors) with the older BA-xx backplanes (black Harwin data connectors), BAC-INT-0x data cables are used. These cables have a Phoenix connector on one end and a Harwin connector on the other. All data cables are straight through and do not contain crossovers. To link two older BA-xx backplanes, a BAC-0x data cable is used.
SLOT
BA-40
29 32
J13
J14
J13
J14
BPC-0x POWER CABLE BAC-PLUS-0x DATA CABLE
ON ON
SLOT
BA-4
13 16
RACK 1 RACK 2
Note: different rack numbers are required to avoid clashing of the slot addresses.
PC-1 Both backplanes are powered from the PC-1 in slot 13. The PC-1 is powered by a PSU-3 connected to the BA-4
BA-40
13 16
J13
J14
BPC-0x POWER CABLE BAC-PLUS-0x DATA CABLE
ON
BA-6
1 6 SLOT
J13
J14
ON
SLOT
RACK 1 RACK 1
Note:same rack numbers can be used since each backplane has different slot addresses (1 to 6 and 13 to 16).
PS-
11
PS-11 Both backplanes are powered using a PS-11 in any slot (typically slot 1)
Same settings apply for BA-12
1 12
BA-12
SLOT
J13
BAC-PLUS-0x DATA CABLE
ON ON
RACK 1 RACK 2
Note: different rack numbers are required to avoid clashing of the slot addresses.
Each backplane requires its own PS-11/21 power supply module (typically installed in the left slot). Note: a single supply can be used to power both backplanes using a BPC-0x power cable if the total current load of the supply is not exceeded.
BA-6
17 22 SLOT
J13
Same sett ings apply for BA-12
P
S-11
Kingfisher PLUS+ Installation Manual 2.6 www.cse-semaphore.com/mykingfisher Page 7
5. Enclosure Layout
CAUTION! A RADIO SHOULD ONLY BE POWERED WHEN IT HAS AN ANTENNA CONNECTED. THIS WILL PREVENT DAMAGE TO THE RADIO IF IT TRANSMITS. All components of a Kingfisher PLUS+ RTU shall be installed inside of an enclosure providing safety and environmental protection. The enclosure shall be made from metal or other material with a flammability rating of V-0 or better in accordance with the requirements of the IEC 60950-1:2001 standard for a fire enclosure. An enclosure is not required to prevent fire hazard if the RTU is installed above concrete or other non-combustible surface. Examples of enclosure layouts are shown below.
VENT MUST BE INSTALLED IF ENCLOSURE HAS A BATTERY. INSTALL A SECOND VENT IN LOWER RIGHT HAND CORNER IF BATTERY IS > 26 AH OR IF ENVIRONMENTAL CONDITIONS REQUIRE GREATER AIRFLOW.
RADIO OR MODEM. NOTE: RADIO CAN BE MOUNTED ON REAR OF DOOR BY USING DIN RAIL. ENSURE THAT THE RADIO IS MOUNTED ON THE TOP LEFT HAND CORNER OF THE DOOR TO ALLOW THE RADIO TO CLEAR THE RTU MODULES WHEN THE DOOR IS CLOSED.
INSTALL BACKPLANE LOW ENOUGH TO ALLOW FOR AIRFLOW THROUGH MODULES.
GEARPLATE
BATTERY CAN REST ON BOTTOM OF ENCLOSURE OR A BATTERY BRACKET CAN BE USED
LIGHTNING ARRESTOR. INSTALL HIGH ENOUGH TO ALLOW EASY ACCESS FOR ANTENNA LEAD CONNECTION
LEAVE AT LEAST 30 mm CLEARANCE TO ALLOW ROOM FOR GLANDS AND CABLES.
CABLE GLANDS MOUNTED THROUGH GLAND PLATE
DOUBLE GPO. ONE OUTLET FOR RTU. ONE OUTLET FOR LAPTOP
IO WIRING TERMINALS
BATTERY (MINIMUM 7 AH)
EARTH STUD. ENSURE GPO, BACKPLANE AND LIGHTNING ARRESTOR ARE CONNECTED TO THIS POINT USING APPROPRIATE EARTHING METHODS.
PSU-3
PC-1 IO-3 MC11
ENCLOSURE MUST NOT CONTAIN OPENINGS IN THIS AREA TO AVOID FIRE RISK TO EXTERNAL ENVIRONMENT 5 DEG 5 DEG
ENCLOSURE – RITTAL AE1045 500 HIGH x 400 WIDE x 210 DEEP mm
SLOTTED DUCT 20 X 60 mm
5.1 Battery and GPO Bracket When using a 7 AH backup battery, a standard battery holder is available from your RTU supplier. The bracket supports the battery and allows a General Power Outlet (GPO) to be mounted on the front using M3 x 10 mm pan head screws. The battery holder also allows an ISB50LN lightning arrestor to be mounted underneath.
Kingfisher PLUS+ Installation Manual 2.6 www.cse-semaphore.com/mykingfisher Page 8
6. 19” Rack Mounting
6.1 How To Mount a 12-Slot Backplane A 12 slot backplane (BA-12) is mounted in a 19 inch rack using two MBR-3 mounting brackets. The MBR-3 brackets replace the surface mount brackets supplied with BA-12 backplanes. Installation Note: The holes in the MBR-3 brackets that are used to attach the brackets to the back of the backplane are drilled oversize to accommodate slight variances in racking equipment. By loosening these screws, pushing the brackets toward the centre of the backplane and then re-tightening the screws, the unit will fit freely into any correctly sized 19-inch rack.
6.2 How To Mount a Four Or Six Slot Backplane A four slot backplane (BA-4 or BA-40) or a six slot backplane (BA-6) is mounted in a 19 inch rack using a TEL-RAK-002 mounting bracket. One BA-6 or two BA-4/BA-40 backplanes can be attached to the TEL-RAK-002 using the surface mount brackets supplied with each backplane. The TEL-RAK-002 is supplied with eight M3 x 5 mm screws for attaching the backplane(s).
222 mm
450 mm
222 mm
Kingfisher PLUS+ Installation Manual 2.6 www.cse-semaphore.com/mykingfisher Page 9
7. Installing Cables And Adaptors
RJ45 TO RJ45 PATCH CABLE
ADP-05 RJ45
ADP-07 RJ45
PSTN MODEM Eg. Netcomm MyModem V.92 from www.netcomm.com.au
RS232
TOOLBOX OR SCADA CABLE RTU
RS232
RTU RJ45 TO RJ45 PATCH CABLE
ADP-05 NULL MODEM CABLE
Spread Spectrum Radio XTend-PKG or XStream-PKG from www.digi.com
RS232
RTU
ADP-08
RJ45 ADP-08M
RJ45 TO RJ45 PATCH CABLE
RJ45 TO RJ45 PATCH CABLE
RS232
RTU RJ45
TRIO D OR E SERIES RADIO
ADP-16 RJ45 TO RJ45 PATCH CABLE
Kingfisher PLUS+ Installation Manual 2.6 www.cse-semaphore.com/mykingfisher Page 10
GSM MODEM Eg. Fastrack Supreme from www.wavecom.com
RS232
RTU
RJ45 RS232
RTU
RJ45
Maxon 3G Modem Modmax MM-6280IND from www.maxon.com.au
RJC-ADP-22B
RJC-ADP-26
RS232
RTU
LINE-2
CP-xx MC-xx
RADIO
PC-1 MC-1
RJC-ADP-30
TRIO M SERIES ANALOG RADIO (eg. MR450) with NO MODEM FITTED
LINE-2 POWER WIRE. CONNECT TO RADIO POWER +12 V
TRIO M SERIES RADIO (eg. MR450) with MODEM FITTED
RJ45
ADP-29
RJ45 RJ45 TO RJ45 PATCH CABLE
ADP-31
RJ45 RJ45 TO RJ45 PATCH CABLE
TRIO M SERIES ANALOG RADIO (eg. MR450) with NO MODEM FITTED
Kingfisher PLUS+ Installation Manual 2.6 www.cse-semaphore.com/mykingfisher Page 11
8. Wiring Diagrams
To Wire Use Wire Type IO Modules 0.75 to 2.08 mm2 OR 18 to 14 AWG (American Wire Gauge)
(Note: Fujicon IO terminal tension: 1 Nm) Battery and 12 V power 2.5 to 4.0 mm2 OR 13 to 11 AWG. Use 4mm2 for > 2 m runs
8.1 Analog Inputs A combination of loop powered (2-wire) and self powered (3 or 4-wire) analog input transmitters can be used on the one module (AI-1, AI-10, IO-3 or IO-4). By default, each analog input is designed to accept 4 to 20 mA. Removing a link on the back of the module will allow 0 to 20mA operation for all channels of an AI-1, AO-2, IO-3 or IO-4. The current or voltage range for all channels of an AI-10 module is software configurable.
8.2 AI-1 Wiring Diagram
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
CH 3
CH 4
CH 1
CH 2
0 V
0 V
+24 V Output
+24 V Output
SHIELD
SHIELD
CH 7
CH 8
CH 5
CH 6
0 V
0 V
+24 V Output
+24 V Output
SHIELD
SHIELD
Wiring Examples
2-wire transmitter (powered by module) -
+
CH x
+24 V Output Analog
Input
3-wire transmitter (powered by module)
+ - CH x
0 V +24 V Output
Analog Input
4-wire transmitter (powered by module)
PWR
+ - CH x
0 V +24 V Output
Analog Input
4-wire transmitter (powered externally)
+ -
CH x 0 V
Analog Input
PWR POWER SUPPLY
+ -
3-wire transmitter (powered externally)
+ -
CH x
0 V
Analog Input
PWR POWER SUPPLY
+
-
CH x 2-wire transmitter (powered externally)
0 V
+ -
Analog Input
POWER SUPPLY
+ -
Kingfisher PLUS+ Installation Manual 2.6 www.cse-semaphore.com/mykingfisher Page 12
8.3 AI-10 Wiring Diagram
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
CH 3-
CH 1+
CH 2-
CH 1- CH 2+
Wiring Examples
CH 3+
CH 4-
CH 4+
0 V
+24 V Output
CH 7-
CH 5+
CH 6-
CH 5- CH 6+
CH 7+
CH 8-
CH 8+
0 V
+24 V Output
CH x +
+24 V Output 2-wire transmitter *
(powered by module)
CH x - LOOP
0 V
+ - Analog
Input
CH x - CH x +
+24 V Output
3-wire transmitter * (powered by module)
0 V PWR
+ - Analog
Input
4-wire transmitter (powered by module) CH x -
CH x +
+24 V Output
0 V PWR
+ - Analog
Input
4-wire transmitter (powered externally)
+ -
CH x + CH x -
Analog Input
PWR POWER SUPPLY
+ -
3-wire transmitter (powered externally)
+ - CH x +
CH x -
Analog Input
PWR POWER SUPPLY
+
-
CH x + 2-wire transmitter (powered externally)
CH x -
+ -
Analog Input
POWER SUPPLY
+ -
* When using the +24V output to power a transmitter, the negative input terminal of the analog input channel (2, 4, 6, 8, 12, 14, 16 or 18) must be wired to the OV terminal (10 or 20). This will complete the current loop due to electrical isolation between the input channel and the module +24V supply. Note: Any channels sharing the same power source (e.g. +24V from module or a field power supply) are no longer isolated from one other.
Kingfisher PLUS+ Installation Manual 2.6 www.cse-semaphore.com/mykingfisher Page 13
8.4 AO-2 / AO-3 Wiring Diagram
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Wiring Example
CH 2+
CH 1+ CH 1-
SHIELD
CH 2-
SHIELD
CH 4+
CH 3+ CH 3-
SHIELD
CH 4-
SHIELD
CH x + CH x - SHIELD
4-20 or 0-20 mA Current Load
+ - Analog
Output
8.5 DI-5 Wiring Diagram
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
CH 6
CH 1
CH 4
CH 2 CH 3
Wiring Examples
CH 5
CH 8
CH 7
0V / Common
+12V Output
CH 14
CH 9
CH 12
CH 10 CH 11
CH 13
CH 16
CH 15
0V / Common
+12V Output
FIELD CONTACT CH x +12V Powered by
module
FIELD CONTACT CH x
0V
External power supply Note: polarity can be reversed.
+ POWER SUPPLY
INTERNAL CIRCUITRY
Kingfisher PLUS+ Installation Manual 2.6 www.cse-semaphore.com/mykingfisher Page 14
8.6 DI-10 Wiring Diagram
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
CH 6
CH 1
CH 4
CH 2 CH 3
Wiring Examples
CH 5
CH 8
CH 7
0V / Common
+12V Output
CH 14
CH 9
CH 12
CH 10 CH 11
CH 13
CH 16
CH 15
0V / Common +12V Output
FIELD CONTACT CH x +12V
Powered by module
FIELD CONTACT
CH x
0V / Common
External power supply
+ AC or DC* POWER SUPPLY
INTERNAL CIRCUITRY
* DC voltage applied to input channel must be more positive than the common
DC pow ered inputs and AC powered inputs can both be used on the one module. Care should be taken to ensure that the negative rail of each external power supply is connected to the DI-10 0V / Common terminal.
8.7 DO-1 Wiring Diagram
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
CH 1
CH 2
NO NC NO NC COMMON 1 7A
INTERNAL CIRCUITRY
CH 5
CH 6
NO NC NO NC COMMON 3
CH 3
CH 4
NO NC NO NC COMMON 2
CH 7
CH 8
NO NC NO NC COMMON 4
7A
7A
7A
External Power Supply. Note: polarity can be reversed.
CH x
LOAD
COMMON +
Wiring Example
POWER SUPPLY
Kingfisher PLUS+ Installation Manual 2.6 www.cse-semaphore.com/mykingfisher Page 15
8.8 DO-2 Wiring Diagram
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20 INTERNAL CIRCUITRY
7A
CH 1
CH 3
CH 6
CH 8 COMMON 1
CH 2
CH 4 CH 5
CH 7
7A
CH 9
CH 11
CH 14
CH 16 COMMON 2
CH 10
CH 12 CH 13
CH 15
LINK *
LINK *
* Optional link for DC SUPPLY ONLY. Enables fuse fail LED ‘FU’ on module. CAUTION! When links are installed, a maximum voltage of 30V AC or DC can be used to power the common.
External Power Supply. Note: polarity can be reversed.
CH x
COMMON +
Wiring Example
LOAD
POWER SUPPLY
8.9 DO-6 Wiring Diagram
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
CH 1
CH 3
CH 6
CH 8 0V
CH 2
CH 4 CH 5
CH 7
CH 9
CH 11
CH 14
CH 16
CH 10
CH 12 CH 13
CH 15
0V
+12V Output +12V Output
External DC Power Supply
CH x
0V
+
Wiring Examples
LOAD
POWER SUPPLY
+12V Output
LOAD CH x +
Load powered by DO-5 module
+
When output is energised, output channel is shorted to the 0V terminal.
INTERNAL CIRCUITRY
12V Output is sourced from the backplane power rail. This output is not isolated. Care should be exercised to avoid shorting or overloading this output.
Kingfisher PLUS+ Installation Manual 2.6 www.cse-semaphore.com/mykingfisher Page 16
8.10 DO-6 Relay Board (TEL REL 002) Wiring Diagram
CH 1
CH 2
CH 3
CH 4
CH 5
CH 6
CH 7
CH 8
CH 9
CH 10
CH 11
CH 12
CH 13
CH 14
CH 15
CH 16
NO - Normally open contact C - Common NC - Normally closed contact
External Power Supply. Note: polarity can be reversed.
NO
C +
Wiring Example When the output channel is set ON, the load is energised
Terminal Layout For Each DO-5 Channel
Each channel has 3 relay contacts (NO,C,NC) connected to two 3-way terminal blocks
LOAD
POWER SUPPLY
Kingfisher PLUS+ Installation Manual 2.6 www.cse-semaphore.com/mykingfisher Page 17
8.11 IO-2 Wiring Diagram
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
INTERNAL CIRCUITRY
10A
DO CH 1
DO CH 3
DO CH 6
DO CH 8
DO CH 2
DO CH 4 DO CH 5
DO CH 7
LINK *
DI CH 6
DI CH 1
DI CH 4
DI CH 2 DI CH 3
Wiring Examples
DI CH 5
DI CH 8 DI CH 7
DI 0V / Common DI 0V / Common
FIELD CONTACT DI CH x
DI 0V
External power supply. Note: polarity can be reversed.
+
DO Common
External Power Supply Note: polarity can be reversed.
DO CH x LOAD
DO Common
+
POWER SUPPLY
POWER SUPPLY
DC pow ered inputs and low voltage AC inputs can both be used on the one module.
* Optional link for DC SUPPLY ONLY. Enables fuse fail LED ‘FU’ on module. CAUTION! When link is installed, a maximum voltage of 30V AC or DC can be used to power the common.
Kingfisher PLUS+ Installation Manual 2.6 www.cse-semaphore.com/mykingfisher Page 18
8.12 IO-3 Wiring Diagram There are three separate isolated groups, one for the analog input/output, one for the digital input and one for the digital output. Each group may be powered from a separate source.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
INTERNAL CIRCUITRY
7 A
DO CH 2
DO CH 4
DI Common DO CH 1
DO CH 3
LINK *
+24 V Output
AI CH 1
AI CH 4
AI CH 2 AI CH 3
Wiring Examples
0 V
AO - AO +
SHIELD
DO Common
DI CH 1
DI CH 4
DI CH 2 DI CH 3
AO + AO -
Current Load
External Power Supply. Note: polarity can be reversed.
DI CH x
DI Common
External power supply. Note: polarity can be reversed.
+
DO CH x LOAD
DO Common
+
FIELD CONTACT DI CH x
+24 V Output
Powered by module
FIELD CONTACT
DI Com. 0 V Link
POWER SUPPLY
POWER SUPPLY
AI CH x +24 V Output
2-wire transmitter (powered by module)
0 V AI CH x
+24 V Output
3-wire transmitter (powered by module)
- + Analog
Input
+ - Analog
Input
4-wire transmitter (powered by module) 0 V
AI CH x
+24 V Output
PWR
+ - Analog
Input
+ - Analog
Output
DC pow ered inputs and low voltage AC inputs can both be used on the one module.
* Optional link for DC SUPPLY ONLY. Enables fuse fail LED ‘FU’ on module. CAUTION! When link is installed, a maximum voltage of 30 V AC or DC can be used to power the common. 4-wire transmitter
(powered externally) + -
AI CH x 0 V
Analog Input
PWR POWER SUPPLY
+ -
3-wire transmitter (powered externally)
+ -
AI CH x
0 V
Analog Input
PWR POWER SUPPLY
+
-
AI CH x 2-wire transmitter (powered externally)
0 V
+ - Analog
Input
POWER SUPPLY
+ -
Kingfisher PLUS+ Installation Manual 2.6 www.cse-semaphore.com/mykingfisher Page 19
8.13 IO-4 Wiring Diagram There are three separate isolated groups, one for the analog input, one for the digital input and one for the digital output. Each group may be powered from a separate source. Analog input channel 1 can be factory modified to support a strain gauge input.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
INTERNAL CIRCUITRY
7 A
DI Common
DO CH 2
DI CH 7 DI CH 8
DO CH 1
LINK *
0 V
+E (optional)
+S (optional)
-E (optional) AI CH 1 or -S
Wiring Examples
AI CH 2
DI CH 1 +24 V Output
DI CH 2
DO Common
DI CH 3
DI CH 6
DI CH 4 DI CH 5
+E (5 V)
+S
-E (0 V) -S
Strain gauge input (special order only)
0-50 mV
AI CH x +24 V Output
2-wire transmitter (powered by module)
0 V AI CH x
+24 V Output
3-wire transmitter (powered by module)
- +
Analog Input
+ - Analog
Input
4-wire transmitter (powered by module)
0 V AI CH x
+24 V Output
PWR
+ - Analog
Input
External Power Supply. Note: polarity can be reversed.
DI CH x
DI Common
External power supply. Note: polarity can be reversed.
+
DO CH x LOAD
DO Common
+
FIELD CONTACT DI CH x +24 V Output
Powered by module
FIELD CONTACT
DI Com. 0 V
Link
POWER SUPPLY
POWER SUPPLY
DC pow ered inputs and low voltage AC inputs can both be used on the one module.
* Optional link for DC SUPPLY ONLY. Enables fuse fail LED ‘FU’ on module. CAUTION! When link is installed, a maximum voltage of 30 V AC or DC can be used to power the common.
4-wire transmitter (powered externally)
+ -
AI CH x 0 V
Analog Input
PWR POWER SUPPLY
+ -
3-wire transmitter (powered externally)
+ -
AI CH x
0 V
Analog Input
PWR POWER SUPPLY
+
-
AI CH x 2-wire transmitter (powered externally)
0 V
+ - Analog
Input
POWER SUPPLY
+ -
Kingfisher PLUS+ Installation Manual 2.6 www.cse-semaphore.com/mykingfisher Page 20
8.14 PS-11 Wiring Diagram - AC Supply PS-11
OFF
TEMPERATURE SENSOR #
+
# TAPE OR CABLE TIE TEMPERATURE SENSOR TO NEGATIVE BATTERY TERMINAL (OR AS CLOSE AS POSSIBLE). CONNECT BLACK STRIPED WIRE OF SENSOR TO R- OR B-
VA+ VA- R+ R- TS B+ B- CAUTION! Connecting the
battery in reverse may cause damage to the power supply.
-
+
24 VDC AUXILIARY OUTPUT (OPTIONAL)
13.8 VDC OUTPUT (FOR RADIO OR OTHER DEVICE) - - +
BACKUP BATTERY
GREY WITH BLACK STRIPE
A N E
ACTIVE (+) NEUTRAL (-) EARTH
100-240 VAC 96-340 VDC
8.15 PS-11 Wiring Diagram - DC Supply A low voltage DC supply can be fitted to the battery input terminals or a higher voltage DC supply can be fitted to the AC input circuit.
+
PS-11
OFF
A N E
24 VDC AUXILIARY OUTPUT (OPTIONAL)
13.8 VDC OUTPUT (FOR RADIO OR OTHER DEVICE)
+
VA+ VA- R+ R- TS B+ B-
CAUTION! Connecting the DC Supply in reverse may cause damage to the PS-11.
-
- - +
12 VDC SUPPLY (NOMINAL) (MUST BE ISOLATED FROM FIELD SUPPLY)
+ -
96 TO 340 VDC SUPPLY (ALTERNATIVE TO USING BATTERY TERMINALS)
Kingfisher PLUS+ Installation Manual 2.6 www.cse-semaphore.com/mykingfisher Page 21
8.16 PS-21 Wiring Diagram PS-21
OFF
E - +
TEMPERATURE SENSOR #
- SUPPLY
+
# TAPE OR CABLE TIE TEMPERATURE SENSOR TO NEGATIVE BATTERY TERMINAL (OR AS CLOSE AS POSSIBLE). CONNECT BLACK STRIPED WIRE OF SENSOR TO R- OR B-
20 TO 60 VDC INPUT SUPPLY *
VA+ VA- R+ R- TS B+ B-
+ SUPPLY
EARTH
*A NEGATIVE DC INPUT SUPPLY CAN BE USED. CONNECT THE MORE POSITIVE WIRE (eg 0 V) TO +SUPPLY AND CONNECT THE MORE NEGATIVE WIRE (eg -48 V) TO -SUPPLY.
CAUTION! Connecting the battery in reverse may cause damage to the power supply.
-
+
24 VDC AUXILIARY OUTPUT (OPTIONAL)
13.8 VDC OUTPUT (FOR RADIO OR OTHER DEVICE) - - +
BACKUP BATTERY
GREY WITH BLACK STRIPE
8.17 PSU-3: Economy AC Input Power Supply (for PC-1) +V and –V are wired to pins 7 and 8 (12V Supply Input) of the orange BL9 connector on the BA-4 backplane.
37.5
1 2 3 4 5
A N
E -V
+V
Voltage Adjust (13.8V)
+12V Supply Input 0V Supply Input
BA-4
Kingfisher PLUS+ Installation Manual 2.6 www.cse-semaphore.com/mykingfisher Page 22
9. Solar Panel Installation
SOLAR PANEL
LATTITUDE TILT ANGLE ‘A’ OF SITE 0-4 Deg 10 Deg 5-20 Deg Add 5 Deg to local lattitude 21-45 Deg Add 10 Deg to local lattitude 45-65 Deg Add 15 Deg to local lattitude 65-75 Deg 80 Deg Eg Sydney, Australia has a lattitude of 33 Deg. Therefore tilt angle = 43 Deg. A
Ensure panel will not be shaded by
trees etc
Set to face due South when in northern hemisphere and set to face due North when in southern hemisphere
10. Level Probe Installation
RTU
Hang level probe (Eg. Platypus from www.ecefast.com.au) 100mm above f loor of tank (above sludge)
Hang level probe near access hatch
Connect level probe to analog input
Kingfisher PLUS+ Installation Manual 2.6 www.cse-semaphore.com/mykingfisher Page 23
11. Antenna Installation
DRAIN HOLE TO BOTTOM WHEN MOUNTED VERTICALLY
ANTENNA MOUNTING CLAMP
N TYPE FEMALE * N TYPE MALE *
CABLE MAINTENANCE LOOP
ANTENNA CONNECTION TO BE SEALED WITH SELF AMALGAMATING TAPE
COACH SCREWS
FASCIA MOUNT HOCKEY STICK ANTENNA MAST
ANTENNA CABLE.
AIM ANTENNA AT REPEATER OR AT MASTER RTU. SHOULD HAVE LINE OF SITE. USE COMPASS TO AIM WHERE NECESSARY
CABLE TIE
USE N TYPE MALE WHEN CONNECTING TO LIGHTNING ARRESTOR OR USE BNC MALE WHEN CONNECTING STRAIGHT TO RADIO* (A LIGHTNING ARRESTOR IS HIGHLY RECOMMENDED)
TO TEST USING A MULTIMETER (WITH CONNECTORS INSTALLED): 1. TEST FOR OPEN CIRCUIT BETWEEN THE CENTRE PIN AND THE CASE OF CONNECTOR A WITH THE ANTENNA DISCONNECTED:
A
2. TEST FOR SHORT CIRCUIT BETWEEN THE CENTRE PIN AND THE CASE OF CONNECTOR A WITH A SHORT CIRCUIT AT CONNECTOR B (CAN USE AN ALIGATOR CLIP FOR THE SHORT)
B
NOTE: A THOROUGH ANTENNA TEST REQUIRES A WATTMETER. WHEN RADIO IS TRANSMITTING, CHECK: REVERSE POWER = 0W FORWARD POWER > 0W
A OPEN CIRCUIT?
NO ANTENNA
SHORT CIRCUIT
B
A SHORT CIRCUIT?
B
* Wiring of antenna connectors is detailed in the next section.
Kingfisher PLUS+ Installation Manual 2.6 www.cse-semaphore.com/mykingfisher Page 24
11.1 Antenna Cable Selection And Installation Recommendations: Only use RG58 within an enclosure or within a building and if the cable run is less than 5 metres.
The cable is too fragile and the cable loss is too high for outside longer cable runs.
Typically use RG213 up to 10 metres. This suits 6 metre water pipes that are commonly used for antenna masts.
After 10 metres it becomes a question of how much signal loss can be tolerated. LDF4 or LDF5 have lower signal loss per metre as listed below.
Minimise the number of connections in the cable run – connections have a great deal of loss. Loss per m of coax (@450MHZ) Loss per m of coax (@900MHZ): RG58 0.44 dB RG58 0.60 dB (Do not use!) RG213 0.16 dB RG213 0.24 dB
LDF4 0.05 dB LDF4 0.07 dB
LDF5 0.03 dB LDF5 0.04 dB
11.2 How To Assemble Antenna Connectors The following instructions apply to all three connectors: 1. Place clamp nut and plain gasket over cable.
2. Trim outer sheath from cable to dimension shown.
3. Fold back braid and insert ferrule to trap braid between outer sheath and ferrule.
4. Trim off surplus braid.
5. Trim dielectric to dimension shown, and check that exposed centre conductor length is as specified.
6. Tin centre conductor.
7. Slide rear insulator over dielectric to butt against ferrule.
8. Mount contact (male for plugs, female for jacks) over centre conductor with shoulder pressed against rear insulator.
9. Hold cable and contact firmly together, and solder.
10. Slide plain gasket and clamp nut up to ferrule, trapping braid.
11. Fit front insulator over contact to butt against rear insulator.
12. Press sub-assembly into body as far as possible and engage clamp nut.
13. Holding body and cable rigid, tighten clamp nut to compress plain gasket and retain cable.
Kingfisher PLUS+ Installation Manual 2.6 www.cse-semaphore.com/mykingfisher Page 25
RG213 To BNC
RG213 To N-Type
RG58 To N-Type
12. Return Of Goods
If you would like to return RTU modules or equipment for testing or repair, please carry out the following steps: Request a Return Authorisation (RA) number from your Kingfisher representative
Complete all details on a RA form (please use the supplied form as a master copy or download one from the Semaphore web site)
Return RA form with goods
RETURN AUTHORISATION
21 November 2007: Installationmanual.Doc
RETURN AUTHORISATION NUMBER RETURNS PROCEDURE 1. Request an RA No. from CSE-Semaphore Australia Pty Ltd
2. Complete all details on form then fax copy to CSE Semaphore
3. Return form with goods to address shown on right
CSE-Semaphore Australia Pty Ltd Unit 8, 3-5 Gilda Court
MULGRAVE, VICTORIA 3170, AUSTRALIA PH: (61) 3 8544 8544 FAX: (61) 3 8544 8555
ABN: 006 805 910
PLEASE NOTE: Goods can only be repaired when accompanied by an RA Form with all details completed
CUSTOMER DATE: / / PHONE No: ( ) DELIVERY ADDRESS FAX No: ( )
ORDER NO: TECHNICAL CONTACT: PREFFERED COURIER: Please note, customer pays freight both ways
PART NO SERIAL NO PROBLEM - Please provide as much detail as possible INTERNAL USE ONLY
FACTORY WARRANTY
Goods are under warranty for twelve months only from date of shipment, unless otherwise arranged by contract. Please note that goods are not co vered under warranty when subjected to improper use. If goods are under warranty, please complete the following otherwise goods will be charged for.
DATE PURCHASED YOUR ORDER NO. INTERNAL USE ONLY