class iv and class vii forkl ift operation forklift operation
TRANSCRIPT
Cla
ss I
V a
nd
Cla
ss V
II F
ork
lC
lass I
V a
nd
Cla
ss V
II F
ork
l ift
ift
Op
erat
ion
Op
erat
ion
Forklift OperationForklift Operation
Cla
ss I
V a
nd
Cla
ss V
II F
ork
lC
lass I
V a
nd
Cla
ss V
II F
ork
l ift
ift
Op
erat
ion
Op
erat
ion
Forklift AccidentsForklift Accidents
Forklifts cause about 85 fatal accidents per year. 34,900 accidents result in serious injury and 61,800 are classified as non-serious.
There are about 855,900 forklifts in the U.S. There for over 11% of all forklifts will be involved in some type of accident each year
Cla
ss I
V a
nd
Cla
ss V
II F
ork
lC
lass I
V a
nd
Cla
ss V
II F
ork
l ift
ift
Op
erat
ion
Op
erat
ion
What Caused Them? What Caused Them?
Crushed by tipping over 42%
Crushed between lift and surface 25%
Crushed between two lifts 11%
Struck or run over by lift 10%
Struck by falling load 8%
Fall from platform 4%
Cla
ss I
V a
nd
Cla
ss V
II F
ork
lC
lass I
V a
nd
Cla
ss V
II F
ork
l ift
ift
Op
erat
ion
Op
erat
ionForkliftForklift
Class IV - Internal combustion engine trucks with cushion Tires. These forklifts are used inside on smooth dry floors for transporting palletized loads to and from the loading dock and the storage area. The cushion tired forklifts are lower to the ground than pneumatic tired forklift truck. This allows cushion tired forklift trucks more useful in low clearance applications.
Cla
ss I
V a
nd
Cla
ss V
II F
ork
lC
lass I
V a
nd
Cla
ss V
II F
ork
l ift
ift
Op
erat
ion
Op
erat
ion
Rough Terrain ForkliftRough Terrain Forklift
Rough terrain forklift is a generic term used to describe forklifts typically intended for use on unimproved natural terrain and disturbed terrain construction sites. However, the term “rough terrain” does not imply that the forklift can be safely operated on every conceivable type of terrain. Rough terrain forklift has a boom that extends and raises. Some rough terrain forklift have outriggers at the front, which allows the forklift to be stabilized on uneven grounds.
Cla
ss I
V a
nd
Cla
ss V
II F
ork
lC
lass I
V a
nd
Cla
ss V
II F
ork
l ift
ift
Op
erat
ion
Op
erat
ion
Forklift IncidentsForklift Incidents
March 18th at 8:45 am Rain for Rent employee was operating a forklift
to move a pump into the shop. As he was backing the forklift he
backed into the side of a parked RfR F550 #1007, causing appx $3000
damage to F550, no damage for forklift. He was not using a
spotter. His vision was blocked by hood of rain gear. Training
records do not indicate employee was forklift certified.
Cla
ss I
V a
nd
Cla
ss V
II F
ork
lC
lass I
V a
nd
Cla
ss V
II F
ork
l ift
ift
Op
erat
ion
Op
erat
ion
OSHA Required TrainingOSHA Required Training OSHA rules dictate that forklift operators be certified
and trained in forklift safety.
OSHA requires that the training be:– A combination of classroom and hands-on– Retraining done every three years– An evaluation of an operators driving skills
Cla
ss I
V a
nd
Cla
ss V
II F
ork
lC
lass I
V a
nd
Cla
ss V
II F
ork
l ift
ift
Op
erat
ion
Op
erat
ion
Refresher training must be provided when the following occurs:
– The operator has been involved in an accident or near-miss.– The operator has been assigned to a different type of truck.– A condition in the workplace that changes the safe operation
of a truck.– The operator has been observed handling the truck in an
unsafe manner.
OSHA Required TrainingOSHA Required Training
Cla
ss I
V a
nd
Cla
ss V
II F
ork
lC
lass I
V a
nd
Cla
ss V
II F
ork
l ift
ift
Op
erat
ion
Op
erat
ion
Authorized OperatorAuthorized Operator
Only trained and authorized personnel are permitted to operate a forklift
Keep unauthorized employees off of forklifts
Keep pedestrians away from the operating zone of a forklift
Lock out unsafe lifts as determined in a preoperation inspection
Cla
ss I
V a
nd
Cla
ss V
II F
ork
lC
lass I
V a
nd
Cla
ss V
II F
ork
l ift
ift
Op
erat
ion
Op
erat
ion
Forklift IncidentsForklift Incidents
Rain for Rent employee witnessed this incident. Other employee got stuck in the mud with the boom too high up. Tried to cross a ditch and tipped over. Employee tried to jump out and out his in
the head by the boom, forced to the ground.
Cla
ss I
V a
nd
Cla
ss V
II F
ork
lC
lass I
V a
nd
Cla
ss V
II F
ork
l ift
ift
Op
erat
ion
Op
erat
ion
Authorized OperatorAuthorized Operator
Forklift operators need to be aware of their surroundings at all times. They need to be aware of any sudden drop offs, hills, potholes, walls, or anything else in the area. It is vital that forklift operators avoid these obstructions in order to safely transport their cargo. Both bystanders and forklift drivers need to stay out of each other’s ways, as a collision could be catastrophic.
Cla
ss I
V a
nd
Cla
ss V
II F
ork
lC
lass I
V a
nd
Cla
ss V
II F
ork
l ift
ift
Op
erat
ion
Op
erat
ion
What is your Responsibility?What is your Responsibility?
You are responsible for your safety and the safety of others around you as the operator
You are responsible to communicate to your supervisor and or co-workers when you don’t feel comfortable with the forklift you are operating, Job site conditions, lack of information for task at hand.
You are responsible for the safety of others working around or near the forklift.
Cla
ss I
V a
nd
Cla
ss V
II F
ork
lC
lass I
V a
nd
Cla
ss V
II F
ork
l ift
ift
Op
erat
ion
Op
erat
ion
Forklift IncidentsForklift Incidents
December 20th Rain for Rent employee drove the forklift into the wash bay. As he was backing out of the bay, the mast hit and damaged 3 panels of the partially lowered overhead door. While employee was in the wash bay, a co worker started to lower the door, then realized the forklift operator would need to come out, leaving the door partially lowered.
Employee is forklift certified.
Cla
ss I
V a
nd
Cla
ss V
II F
ork
lC
lass I
V a
nd
Cla
ss V
II F
ork
l ift
ift
Op
erat
ion
Op
erat
ion
Autos V.S ForkliftsAutos V.S Forklifts
What is the difference?
Weight
A 5,000 Lb forklift weighs between 9,000 and 12,000 Lbs. The largest SUV weighs only up to 7,000 Lbs.
Weight affects Braking and Braking Distances.
Autos have 4 wheel braking, forklifts have 2 wheel braking
Cla
ss I
V a
nd
Cla
ss V
II F
ork
lC
lass I
V a
nd
Cla
ss V
II F
ork
l ift
ift
Op
erat
ion
Op
erat
ion
Auto V.S Forklift SteeringAuto V.S Forklift Steering
Autos have front wheel steering
Forklifts have rear wheel steering
Rear wheel steering causes the rear end to swing out wide when turning
Cla
ss I
V a
nd
Cla
ss V
II F
ork
lC
lass I
V a
nd
Cla
ss V
II F
ork
l ift
ift
Op
erat
ion
Op
erat
ion
Five Steps to Safe OperationsFive Steps to Safe Operations
1. Walk Around
2. Functions Test
3. Work Place Inspection
4. Safe Operation
5. Safe Shut Down
Cla
ss I
V a
nd
Cla
ss V
II F
ork
lC
lass I
V a
nd
Cla
ss V
II F
ork
l ift
ift
Op
erat
ion
Op
erat
ion
Step One - Walk AroundStep One - Walk Around
Visual inspection of the forklift. A visual inspection is to be done while the forklift is off.
Use a forklift inspection checklist. Don't forget to check for operators manual.
Cla
ss I
V a
nd
Cla
ss V
II F
ork
lC
lass I
V a
nd
Cla
ss V
II F
ork
l ift
ift
Op
erat
ion
Op
erat
ion
Step Two - Function TestStep Two - Function Test
Check all functions the unit is capable of performing.
Check hydraulic functions, forward, reverse, steering, horn, back up alarm and braking system.
Complete the function test found in the operators manual.
Look for oil or water leaks on the floor
Cla
ss I
V a
nd
Cla
ss V
II F
ork
lC
lass I
V a
nd
Cla
ss V
II F
ork
l ift
ift
Op
erat
ion
Op
erat
ion
Step Two - Function Test (cont)Step Two - Function Test (cont)
Nonmoving checks
Gauges, lights, horn, back-up alarm, blinking warning light, operate the tilt and lift mechanism, check the parking brake
Moving checks
Put on the seat belt, check the running brakes, check the steering
Check hydraulic functions, forward, reverse, steering, horn, back up alarm and braking system.
Cla
ss I
V a
nd
Cla
ss V
II F
ork
lC
lass I
V a
nd
Cla
ss V
II F
ork
l ift
ift
Op
erat
ion
Op
erat
ion
OHSA Fatal FactsOHSA Fatal Facts
Two laborers and a fork lift driver were staking 40-foot-long I-beams in preparation for structural steel erection. One laborer was placing a 2 X 4 inch wooden spacer on the last I-beam on the stack. The fork lift driver drove up to the stack with another I-beam that was not secured or blocked on the fork lift tines. The I-beam fell from the tines, pining the laborer between the fallen I beam and the stack of beams.
Cla
ss I
V a
nd
Cla
ss V
II F
ork
lC
lass I
V a
nd
Cla
ss V
II F
ork
l ift
ift
Op
erat
ion
Op
erat
ion
Step Three - Work Place InspectionStep Three - Work Place Inspection
Work Place Inspection
Check ground surfaces
Check for overhead obstructions.
Check for debris
Check for other work being done.
Cla
ss I
V a
nd
Cla
ss V
II F
ork
lC
lass I
V a
nd
Cla
ss V
II F
ork
l ift
ift
Op
erat
ion
Op
erat
ion
Step Four - Safe OperationStep Four - Safe Operation
Only trained, authorized operators
Only use the lift with in its intended limits.
ALLWAYS Obey all safety rules and regulations.
Continuously scan for hazards and changing conditions
Pedestrians always have the right-of-way
When turning, watch rear end swing
Cla
ss I
V a
nd
Cla
ss V
II F
ork
lC
lass I
V a
nd
Cla
ss V
II F
ork
l ift
ift
Op
erat
ion
Op
erat
ion
Forklift AccidentsForklift Accidents
Rain for Rent employee one week on the job. No experience driving forklift.
Cla
ss I
V a
nd
Cla
ss V
II F
ork
lC
lass I
V a
nd
Cla
ss V
II F
ork
l ift
ift
Op
erat
ion
Op
erat
ion
Safe Operation (cont)Safe Operation (cont)
Never lift or transport people on the forks of the truck.
Check clearance under overhead installations
Do not operate an unsafe unit.
Seat belts must always be worn
Smoking is not permitted
Never carry passengers
Cla
ss I
V a
nd
Cla
ss V
II F
ork
lC
lass I
V a
nd
Cla
ss V
II F
ork
l ift
ift
Op
erat
ion
Op
erat
ion
Immediately report forklift-related accidents
No person should stand under elevated portion of lift truck
Forklift controls operated only from driver’s seat
Never block exits or emergency equipment
If a unit appears to be defective or not properly functioning report to your supervisor immediately.
Safe Operation (cont)Safe Operation (cont)
Cla
ss I
V a
nd
Cla
ss V
II F
ork
lC
lass I
V a
nd
Cla
ss V
II F
ork
l ift
ift
Op
erat
ion
Op
erat
ion
3 point contact mounting and dismounting
Always look in the direction of travel
Keep body inside the cage
Sound the horn at intersections and backing
Operate at safe speeds
No stunt driving or horseplay
Safe Operation (cont)Safe Operation (cont)
Cla
ss I
V a
nd
Cla
ss V
II F
ork
lC
lass I
V a
nd
Cla
ss V
II F
ork
l ift
ift
Op
erat
ion
Op
erat
ion
Employee was operating an aerial lift, with an extendable boom rotating aerial work platform. He was thrown from the basket while moving the machine. The boom was fully extended and the machine apparently ran over some bricks, causing the boom to flex or spring, throwing the employee from the basket. The fall was about 37 feet to a concrete surface. The employee died from severe head and chest injuries.
OHSA Fatal FactsOHSA Fatal Facts
Cla
ss I
V a
nd
Cla
ss V
II F
ork
lC
lass I
V a
nd
Cla
ss V
II F
ork
l ift
ift
Op
erat
ion
Op
erat
ion
Step Five - Safe Shut Down Step Five - Safe Shut Down
Park unit out of the way of other traffic
Take unit out of gear
Set Parking brake
Lower and tilt forks forward
Deny access to those who are not authorized to operate the lift. (Remove the key)
Place cones in front and rear of lift.
Cla
ss I
V a
nd
Cla
ss V
II F
ork
lC
lass I
V a
nd
Cla
ss V
II F
ork
l ift
ift
Op
erat
ion
Op
erat
ion
Propane Refueling Propane Refueling
Propane is a combustible, compressed gas Propane leaks are detected by:
Distinct odor Hissing sound Frost on fittings
PPE: gloves, safety glasses and face shield Use only with adequate ventilation. Keep away from heat, sparks and flame. Avoid contact with eyes, skin and clothing. Do not breathe vapor or mist. Keep container closed.
Cla
ss I
V a
nd
Cla
ss V
II F
ork
lC
lass I
V a
nd
Cla
ss V
II F
ork
l ift
ift
Op
erat
ion
Op
erat
ion
Battery ChargingBattery Charging
Inspect battery connectors for damage
No smoking in battery-charging area
Immediately clean up electrolyte spills
PPE includes face mask, acid-resistant gloves, and an apron
Forklift Accidents Forklift Accidents
October 4th at 2:45 pm Rain for Rent employee was at customers jobsite (Orange County Water District) using RSC rental reachlift to remove a 40' X 8" pipe with stinger from a pond with boom extended and outriggers out to clear pumps. As Errol lifted an outrigger to begin dragging pipe out of the lake, the lift tipped over on its side. Employee is certified for all terrain forklift operation.
Cla
ss I
V a
nd
Cla
ss V
II F
ork
lC
lass I
V a
nd
Cla
ss V
II F
ork
l ift
ift
Op
erat
ion
Op
erat
ion
Forklift AttachmentsForklift Attachments
Check operators manual for proper attachments
– Functions test and capability's
– Restrictions and weight rating
– Specific operator training
– Weight of attachments
– Increased load center
Cla
ss I
V a
nd
Cla
ss V
II F
ork
lC
lass I
V a
nd
Cla
ss V
II F
ork
l ift
ift
Op
erat
ion
Op
erat
ion
Vehicle CapacityVehicle Capacity
Only handle loads within truck’s rated capacity
Capacity is found on nameplate
Cla
ss I
V a
nd
Cla
ss V
II F
ork
lC
lass I
V a
nd
Cla
ss V
II F
ork
l ift
ift
Op
erat
ion
Op
erat
ionNameplateNameplate
The nameplate has a great deal of information to help you safety operate the forklift.
– OSHA requires a legible nameplate– Includes modifications and attachments– Capacity and Load center – Tire size– Fuel type– Maximum lifting height
Cla
ss I
V a
nd
Cla
ss V
II F
ork
lC
lass I
V a
nd
Cla
ss V
II F
ork
l ift
ift
Op
erat
ion
Op
erat
ion Load CG
Vertical StabilityLine(Line of Action)
Combined CG
Truck CG
Load CG
Combined CG
Vertical StabilityLine(Line of Action)
Truck CG
The vehicle is stable This vehicle is unstable and will continue to tip over
Stability TriangleStability Triangle
Cla
ss I
V a
nd
Cla
ss V
II F
ork
lC
lass I
V a
nd
Cla
ss V
II F
ork
l ift
ift
Op
erat
ion
Op
erat
ion
Center of GravityCenter of Gravity
Balance point
48”
A
B
20” 40”
Distance from the edge of the item to the item’s center of gravity
Cla
ss I
V a
nd
Cla
ss V
II F
ork
lC
lass I
V a
nd
Cla
ss V
II F
ork
l ift
ift
Op
erat
ion
Op
erat
ion
Combined ActionsCombined Actions
Center of gravity moves side to side
Center of gravity moves forward
Center of gravity moves backward to the thin portion of the triangle
Cla
ss I
V a
nd
Cla
ss V
II F
ork
lC
lass I
V a
nd
Cla
ss V
II F
ork
l ift
ift
Op
erat
ion
Op
erat
ion
Straight Mast V.S Rough Terrain Straight Mast V.S Rough Terrain
Straight mass has 3 main functions.
– Raise and lower Mass.– Side shift Mass. – Tilt Mass Forward and Back.
Cla
ss I
V a
nd
Cla
ss V
II F
ork
lC
lass I
V a
nd
Cla
ss V
II F
ork
l ift
ift
Op
erat
ion
Op
erat
ion
Rain for Rent employee flipped the forklift 2.5 times down a hill on a job site. Did not have rough terrain certification. Employee was not injured. Very lucky to be alive.
Forklift AccidentsForklift Accidents
Cla
ss I
V a
nd
Cla
ss V
II F
ork
lC
lass I
V a
nd
Cla
ss V
II F
ork
l ift
ift
Op
erat
ion
Op
erat
ion
Straight Mast V.S Rough Terrain Straight Mast V.S Rough Terrain
Rough Terrain Forklift has 4 main functions.– Boom in and out– Boom up or down– Tilt mass forward or back– Carriage Leveler
Some Rough terrain forklifts have outriggers.
Cla
ss I
V a
nd
Cla
ss V
II F
ork
lC
lass I
V a
nd
Cla
ss V
II F
ork
l ift
ift
Op
erat
ion
Op
erat
ion
With a rough terrain forklift the center of gravity will change as you use any of the 4 basic functions.
The lifting capacities will change as you boom up, down, in and out.
Know the weight of what you are picking prior to lifting.
Estimate how far you will have to boom up, down, in or out.
Rough Rough Terrain Forklift Center Of Gravity
Cla
ss I
V a
nd
Cla
ss V
II F
ork
lC
lass I
V a
nd
Cla
ss V
II F
ork
l ift
ift
Op
erat
ion
Op
erat
ion
Telescoping forklifts have the capability of leveling the carriage.
This function is used to help keep your load level.
Level your load prior to moving the lift.
If you are already in motion and you have to level the load, stop slowly and then level.
Never level while in motion.
Rough Rough Terrain Forklift Center Of Gravity
Cla
ss I
V a
nd
Cla
ss V
II F
ork
lC
lass I
V a
nd
Cla
ss V
II F
ork
l ift
ift
Op
erat
ion
Op
erat
ion
Always have the load facing the up hill part of the slope.
Never approach a slope at an angle.
Always go straight up and down.
Use low gear so the engine brake can assist your braking capabilities.
SlopesSlopes
Cla
ss I
V a
nd
Cla
ss V
II F
ork
lC
lass I
V a
nd
Cla
ss V
II F
ork
l ift
ift
Op
erat
ion
Op
erat
ion
Never turn while going up or down a slope.
If you must turn make a wide slow turn. Turning to fast will cause your lift to loose its center of gravity resulting in a roll over.
Never adjust your load while on a slope. Carry the load as low to the ground as possible.
Slopes (cont)Slopes (cont)
Cla
ss I
V a
nd
Cla
ss V
II F
ork
lC
lass I
V a
nd
Cla
ss V
II F
ork
l ift
ift
Op
erat
ion
Op
erat
ion
Ramps and RailroadsRamps and Railroads
Never turn on a ramp
On ramps the load should be upgrade
Ascend or descend ramps slowly
Railroad tracks are crossed diagonally
Cla
ss I
V a
nd
Cla
ss V
II F
ork
lC
lass I
V a
nd
Cla
ss V
II F
ork
l ift
ift
Op
erat
ion
Op
erat
ion
Working on DocksWorking on Docks
Inspect the dock plate
Check the trailer floor condition
Make sure trailer wheels are chocked
Make sure nose of the trailer is supported by the tractor or a fixed jack
Cla
ss I
V a
nd
Cla
ss V
II F
ork
lC
lass I
V a
nd
Cla
ss V
II F
ork
l ift
ift
Op
erat
ion
Op
erat
ion
RAIN FOR RENT STANDARDIZED REACHLIFT HAND SIGNALS
BOOM UP BOOM DOWN FORK TILT DOWN
FORK TILT UP CARRIAGE TILT LEFT LEFTRIGHT UP
CARRIAGE TILT RIGHT
BOOM IN
Cla
ss I
V a
nd
Cla
ss V
II F
ork
lC
lass I
V a
nd
Cla
ss V
II F
ork
l ift
ift
Op
erat
ion
Op
erat
ion
Questions?Questions?
Any Questions?
For more information regarding hazards in the workplace, contact EHS&T at 661399-9128 Ext. 445.