changeover key process flow diagram part # p=product a ... · qcc) significant process...
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Changeover Key Inspection Key Part #
P=Product A=Automatic Customer Part # MXP1002-01
T=Tooling M=Manual Product: RH Pad - I/P Upper Trim
S=Software V=Visual Rev Date: 04/22/11
D=Dunnage Q=Quality Audit Prepared By:L=Label
Op-
Seq Fab
Mo
ve
Sto
re/G
et
Insp
ect
Rew
ork
Scra
p/
Co
nta
in
Ch
an
geo
ver
Operation Description
Cla
ss
(KP
C,
QC
I)
Significant Product
Characteristics
(Outputs)
Class
(KCC,
QCC)
Significant Process
Characteristics
(Inputs)
010 bbbb Receive Raw Resin 12 Molded Part Appearance
010 bbbb Receive Raw Resin 100 Bassell r Receiving Inspection
012 bbbb Receive Components 6 Visual InspectionSOP-117 (Indentification,
Process Flow Diagram
A
012 bbbb Receive Components 6 Visual InspectionTraceability and Staus)
012 bbbb Receive Components 6 Visual Inspection Incoming Inspection
013 bbbb Receive Packaging 6 Visual Inspection Receiving Log
013 bbbb Receive Packaging 6 Visual InspectionSOP-117 (Indentification,
Traceability and Staus)
013 bbbb Receive Packaging 6 Visual Inspection Incoming Inspection
030 eeee Lab Inspection/Resin Verification 5 Material Sample Retain r Lab Records
030 eeee Lab Inspection/Resin Verification 46 Receive Material r PPAP
031 eeee Component Inspection 6 Visual Inspection Receiving Inspection
031 eeee Component Inspection 6 Visual Inspection Incoming Inspection
031 eeee Component Inspection 6 Visual Inspection Visual to Master Sample
031 eeee Component Inspection 10 Component Appearance
033 nnnn Segregate Defective Received
Components18
Per Manufacturers Support
InstructionsIncoming Inspection
041 nnnn Return Defective 108 Shipping Documentation Inspector Verifcation
Page 1 of 4
Changeover Key Inspection Key Part #
P=Product A=Automatic Customer Part # MXP1002-01
T=Tooling M=Manual Product: RH Pad - I/P Upper Trim
S=Software V=Visual Rev Date: 04/22/11
D=Dunnage Q=Quality Audit Prepared By:L=Label
Op-
Seq Fab
Mo
ve
Sto
re/G
et
Insp
ect
Rew
ork
Scra
p/
Co
nta
in
Ch
an
geo
ver
Operation Description
Cla
ss
(KP
C,
QC
I)
Significant Product
Characteristics
(Outputs)
Class
(KCC,
QCC)
Significant Process
Characteristics
(Inputs)
Process Flow Diagram
050 nnnn Move Accepted to Warehouse 7 Store Product Until NeededSOP-117 (Identification,
Traceability and Status)
050 nnnn Move Accepted to Warehouse 102 Inventory ControlSOP-130 (Storage and
Inventory Control)
061 nnnn Print Work Order/Labels 21 Bill of Materials First Shot Approval Procedure061 nnnn Print Work Order/Labels 21 Bill of Materials First Shot Approval Procedure
071 nnnn Set Up Work Station 11 Process Set Up Inspector Verifcation
071 nnnn Set Up Work Station 44 RedbookSOP-119 (Production Process)
Redbook
072 bbbb Move Material to Work Station 21 Bill of MaterialsSOP-120 (Production Process)
Redbook
072 bbbb Move Material to Work Station 44 Redbook Inspector Verifcation
073 bbbb Move Components to Work Station 21 Bill of MaterialsSOP-120 (Production Process)
Redbook
073 bbbb Move Components to Work Station 44 Redbook Inspector Verifcation
074 eeee Move Packaging to Work Station 21 Bill of MaterialsSOP-120 (Production Process)
Redbook
074 eeee Move Packaging to Work Station 44 Redbook Inspector Verifcation
075 bbbb Move Labels to Work Station 21 Bill of Materials Inspector Verifcation
075 bbbb Move Labels to Work Station 44 RedbookSOP-120 (Production Process)
Redbook
079 eeee First Shot Molding Approval 12 Molded Part Appearance First Shot Approval Procedure
Page 2 of 4
Changeover Key Inspection Key Part #
P=Product A=Automatic Customer Part # MXP1002-01
T=Tooling M=Manual Product: RH Pad - I/P Upper Trim
S=Software V=Visual Rev Date: 04/22/11
D=Dunnage Q=Quality Audit Prepared By:L=Label
Op-
Seq Fab
Mo
ve
Sto
re/G
et
Insp
ect
Rew
ork
Scra
p/
Co
nta
in
Ch
an
geo
ver
Operation Description
Cla
ss
(KP
C,
QC
I)
Significant Product
Characteristics
(Outputs)
Class
(KCC,
QCC)
Significant Process
Characteristics
(Inputs)
Process Flow Diagram
079 eeee First Shot Molding Approval 12 Molded Part Appearance QF-084 - Daily Process Report
079 eeee First Shot Molding Approval 110 Date Code First Shot Approval Procedure
079 eeee First Shot Molding Approval 112 Mold DamageFirst Shot Approval Procedure
/ SOP-121 PM079 eeee First Shot Molding Approval 112 Mold Damage
/ SOP-121 PM
081 nnnn Mold Parts 13 Molding Defects In-Process Inspection
082 eeee Op. Molding Inspection 6 Visual InspectionSOP-120 (Production Process)
Redbook
082 eeee Op. Molding Inspection 103 Operator Instructions Inspector Verifcation
090 nnnn Assembly 104Assemble (3) Clips (P/N
11519745)
Audit Report / Scrap Tally
Sheet
090 nnnn Assembly 105 Assemble Plug (Mold 1976)Audit Report / Scrap Tally
Sheet
090 nnnn Assembly 106 Identification Label rAudit Report / Scrap Tally
Sheet
090 nnnn Assembly 109 Gate RemovalAudit Report / Scrap Tally
Sheet
091 eeee Op. Assy Inspection 6 Visual InspectionSOP-120 (Production Process)
Redbook
200 eeee Pack Part 44 Redbook Packaging Instructions
094 eeee Quality Assy Insp. 6 Visual Inspection In-Process Inspection
094 eeee Quality Assy Insp. 107 SPC Length Per SPC Work Instructions WI-
119 / MIU Mattec
Page 3 of 4
Changeover Key Inspection Key Part #
P=Product A=Automatic Customer Part # MXP1002-01
T=Tooling M=Manual Product: RH Pad - I/P Upper Trim
S=Software V=Visual Rev Date: 04/22/11
D=Dunnage Q=Quality Audit Prepared By:L=Label
Op-
Seq Fab
Mo
ve
Sto
re/G
et
Insp
ect
Rew
ork
Scra
p/
Co
nta
in
Ch
an
geo
ver
Operation Description
Cla
ss
(KP
C,
QC
I)
Significant Product
Characteristics
(Outputs)
Class
(KCC,
QCC)
Significant Process
Characteristics
(Inputs)
Process Flow Diagram
201 eeee Label Container 101Tracibility, Material
Identification
SOP-120 (Production Process)
Redbook
182 eeee Final Quality Inspection 6 Visual Inspection Inspector Verification on Label
126 eeee Segregate Defective 44 Redbook Inspector Verifcation
135 nnnn Disposition Nonconforming Product 18Per Manufacturers Support
InstructionsInspector Verifcation
110 bbbb Move Accepted to Warehouse 19 StorageSOP-117 (Identification,
Traceability and Status)
Page 4 of 4