ceng151 introduction to materials science and selection phase diagrams homework solutions 2007

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CENG151 Introduction to Materials Science and Selection Phase Diagrams Homework Solutions 2007

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Page 1: CENG151 Introduction to Materials Science and Selection Phase Diagrams Homework Solutions 2007

CENG151 Introduction to Materials Science and Selection

Phase DiagramsHomework Solutions

2007

Page 2: CENG151 Introduction to Materials Science and Selection Phase Diagrams Homework Solutions 2007

Homework Problem: 9.3

Calculate the degrees of freedom for a 50:50 copper-nickel alloy at:

(a) 1400˚C where it exists as a single, liquid phase.

(b) 1300˚C where it exists as a two-phase mixture of liquid and solid solution.

(c) 1200˚C where it exists as a single, solid-solution phase.

Assume a constant pressure of 1 atm above the alloy in each case.

Page 3: CENG151 Introduction to Materials Science and Selection Phase Diagrams Homework Solutions 2007

Solution 9.3

Using Gibbs Phase Rule:

F = C – P + 1

= 2 – 1 + 1

= 2

(b) F = 2 – 2 + 1 = 2

(c) F = 2 – 1 + 1 = 2

a

b

c

Page 4: CENG151 Introduction to Materials Science and Selection Phase Diagrams Homework Solutions 2007

Homework Problem: 9.5

Apply the Gibbs phase rule to a sketch of the MgO-Al2O3 phase diagram.(Figure 9-26)

Find out for each phase compartment the degrees of freedom.

Page 5: CENG151 Introduction to Materials Science and Selection Phase Diagrams Homework Solutions 2007

Solution 9.5

F=1-2+1=0

(F=2-2+1=1)

F=2-1+1=2

F=2-2+1=1

F=2-2+1=1

F=2-1+1=2

F=2-1+1=2

F=1-2+1=0

Page 6: CENG151 Introduction to Materials Science and Selection Phase Diagrams Homework Solutions 2007

Homework Problem 9.8

Describe qualitatively the microstructural development that will occur upon slow cooling of a melt composed of 50wt% Al and 50wt% Si (see Figure 9-13)

Page 7: CENG151 Introduction to Materials Science and Selection Phase Diagrams Homework Solutions 2007

Solution 9.8

The first solid to precipitate is a solid solution, , near 1045˚C. At the eutectic temperature (577˚C), the remaining liquid solidifies leaving a two-phase microstructure of solid solutions α and .

Phase change

Phase change

Page 8: CENG151 Introduction to Materials Science and Selection Phase Diagrams Homework Solutions 2007

Homework Problem 9.12

Describe qualitatively the microstructural development that will occur upon slow cooling of an alloy with equal parts (by weight) of aluminum and phase (Al2Cu) (see Figure 9-27)

Page 9: CENG151 Introduction to Materials Science and Selection Phase Diagrams Homework Solutions 2007

Solution 9.12

Equal parts of Al and is about 26.25wt% Cu.

The first solid to precipitate is near 570˚C. At the eutectic temperature (548.2˚C), the remaining liquid solidifies leaving a two-phase microstructure of solid solutions and .

Phase change

Phase change

Page 10: CENG151 Introduction to Materials Science and Selection Phase Diagrams Homework Solutions 2007

Homework Problem 9.18

Calculate the amount of each phase present in 1 kg of a 50 wt% Pb – 50 wt% Sn solder alloy at the following temperatures. (See Figure 9-16)

(a)300˚C

(b)200˚C

(c)100˚C

(d)0˚C

Page 11: CENG151 Introduction to Materials Science and Selection Phase Diagrams Homework Solutions 2007

Solution 9.18

(a) In the single (L) region:

(b) Two phases exist (α-Pb + L):

kgmkgmL 0,1

gkg

kgkgxx

xxm

gkg

kgkgxx

xxm

PbL

LPb

PbL

PbL

111111.0

11854

50541

889889.0

11854

18501

Page 12: CENG151 Introduction to Materials Science and Selection Phase Diagrams Homework Solutions 2007

Solution 9.18 (cont.)

gkg

kgkgxx

xxm

gkg

kgkgxx

xxm

PbSn

PbSn

PbSn

SnPb

479479.0

1599

5501

521521.0

1599

50991

(c) Two phases exist (α-Pb + -Sn):

(d) Two phases exist (α-Pb + α-Sn):

gkg

kgkgxx

xxm

gkg

kgkgxx

xxm

PbSn

PbSn

PbSn

SnPb

495495.0

11100

1501

505505.0

11100

501001

Page 13: CENG151 Introduction to Materials Science and Selection Phase Diagrams Homework Solutions 2007

Homework Problem 9.23

Calculate the amount of proeutectoid α present at the grain boundaries in 1 kg of a common 1020 structural steel (0.20wt% C). (See Figure 9-19)

728˚C

Page 14: CENG151 Introduction to Materials Science and Selection Phase Diagrams Homework Solutions 2007

Solution 9.23

In effect, we need to calculate the equilibrium amount of ferrite at 728˚C.

=760g

kgkgm 76.0102.077.0

20.077.0

Page 15: CENG151 Introduction to Materials Science and Selection Phase Diagrams Homework Solutions 2007

End of Homework Solutions

Thank You!