case study proe integration
TRANSCRIPT
Case Study - Pro/E Integration
Balakrishna Shetty
Solutions Architect
Mercury Marine
www.mercuryplm.com
1http://plmworld.org/
2
About Mercury Marine
• World’s Leading Marine Propulsion Manufacturer
• Mercury Marine is a division of Brunswick Corporation (BC:NYSE)
• BC is Forbes “Best Managed Consumer Durable Goods Mfg” (Feb/06)
3
About Mercury PLM
More than 80 companies have benchmarked our PLM implementation
Process-focused PLM solutions include:
Best practices
PLM visioning
Business process development
PLM architecture and configuration
Implementation support and training
Clients include aerospace, automotive, consumer goods, and heavy equipment manufacturing
Embrace a human-centered approach based on a real
manufacturer’s perspective to enable your PLM system.
Agenda
4
Teamcenter at Mercury Marine
Pro/E integration at Mercury - journey
Product Development Process at Mercury
Large Assembly Management
Product Structures/Engineering Bill Of Materials
Strategies and Processes
Lessons learned
Questions
Teamcenter at Mercury Marine
5
Teamcenter applications in use:
Teamcenter Unified
Teamcenter Visualization
Teamcenter Integration with Pro/Engineer (IPEM)
Teamcenter Community /SharePoint Integration
MRO, Schedule Manager *
Collaboration Context *
Cortona and Teamcenter Integration *
~800 users across 10 locationsSite has been consolidated
* proof of concept stage
Teamcenter at Mercury Marine
6
Pro/E IPEM TeamcenterWF4.0 M150
8.2.0 Unified 2007.1.5
Current Versions
* IPEM 8.3.0 and Teamcenter 8.3 are being tested now
Teamcenter at Mercury Marine
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Items
AttributesEngineering, QC, Purchasing, Tech Pubs,
Manufacturing, Styling, Packaging
CAD files
Specifications, Documents
(FEA, DFM, DFA, S Specs, M Specs, etc)
Bill of Materials
2D Production drawings
3D Lightweight viewable
TeamcenterERP
ERP PPL
Pro/Intralink
Intranet
Hard Disks
ERP
Product view
Intranet
Hard Disks
Pro/E integration at Mercury - journey
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As is process mapping - understanding current processes and drivers for improvement
Requirements for migration (business and technical)
Formed a core team to test and validate CAD data management
Data Integrity (Names, Status, Relationship consistency) and Cleanup
Pending rename (parent child relationships)
Duplicate objects , missing files
Family table (multiple references, version and status issues)
Worked with GTAC
Pro/ Intralink
Common challenges /Support
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Phase 1
• Assessment
• Documentation
Phase 2
• Data Migration plan
• Data Analysis
Phase 3
• Data Migration
• Data Analysisclean up
Phase 4
• Production Migration
• Roll out and Support
UAT
Good understanding of existing data and target data
Successful migration is a key
Build confidence through communication and support
Decommission Pro/I
Large Assembly Management
11
Identifying the End models to be tracked during Product Development
Accurate CAD Assembly for each End Model configuration
Maintenance of CAD Assemblies that accurately represents each Design
Build
“Smart” Assembly Structure to promote Collaboration and Concurrent Design Practices
Define Roles and Responsibilities for Design Engineers
Product Development Process
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Phase 1Program
Definition
Phase 2Concept
Development & Selection
Phase 3Development &
Design Validation
Phase 4Process
Validation & Readiness
Phase 5Product Launch
Gate 1 Gate 2 Gate 3 Gate 4 Gate 5
VOC Requirements
LAM
Cost/Weight Targets
CAE Data Project
Documents
T e a m c e n t e r / P a r t s P l a n n i n g
S h a r e P o i n t
Cost/Weight Rollup Analysis
Report
JT Images
Cross-Functional Program
Attributes
Selected Supplier
Quoted Parts
Valid Product
Cost/Weight Rollup
Production Planning
Machine Programs
Mfg Costs, Assembly Sequence
ToolsPPAP
Locked Product
Configuration
Change Control
Program Launch Plans
Large Assembly Management
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Stand-Alone Method
CAD Engine Asm
End Model C
CAD Engine Asm
End Model B
CAD Engine Asm
End Model A
Teamcenter PPA
EBOM
End Model C
EBOM
End Model B
EBOM
End Model A
View
End Model C
View
End Model B
View
End Model A
ProE
View
End Model C
View
End Model B
EBOM
End Model ...N
EBOM
End Model B
Tc Variants Method
Teamcenter PPA
EBOM
End Model A
EBOM
Super-BOM
View
End Model A
View
Super-BOM
ProE
CAD Engine Asm
Master Model
(Super-BOM)
Option ...N
Module
Option 3
Module
Modules Method
Teamcenter PPA
EBOM
End Model ...N
EBOM
Super-BOM
View
End Model ...N
View
Super-BOM
ProE
CAD Engine Asm
Master Model
(Super-BOM)
Option 2
Module
Option 1
Module
Common
Module
CAD Spin-off Method
CAD Engine Asm
End Model B
CAD Engine Asm
End Model A
Teamcenter PPA
EBOM
End Model B
EBOM
End Model A
EBOM
Super-BOM
View
End Model B
View
End Model A
View
Super-BOM
ProE
CAD Engine Asm
Master Model
(Super-BOM)
LAM methods tested:
Product Structures/Engineering Bill Of Materials
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Level 01 Level 02
Outboard -End Model
Base Engine
Peripherals
Mid Section
Electrical System
Transom
Drive train
Cowling & Integration
Mfg. Content
Product Structures/Engineering Bill Of Materials
15
LEVEL 1 LEVEL 2 LEVEL 3 LEVEL 4-X
Product Identifier:
Project Name and/or ModelPrimary Structure
Secondary Breakdown
(Groupings)
Typical components
(Note: Screws and attaching hardware are
implied with identified components)
END MODEL
Base Engine
Short Block Structure Block, Crankcase, Liners, Scrapers, Thermostat
Cylinder Head System Head, Head Gasket, Valvetrain, Cam Cover
Cranktrain Crank, Rod, Piston Flywheel, Main Bearings,
Flywheel cover
Valvetrain Drive Chain, Belt, Tensioner, Giides, Sprockets, Pulleys
Lubrication Delivery Oil Pump, Pressure control, piston cooling, Check
Valves
Peripherals
Fuel System Pump, Filter, Seperator, Plumbing, Injectors, Fuel
Sensors, regulator, vent, cooler
Intake System
Throttle Body, Ducting, Manifilod, Intake air filters,
Boost System, Charge cooling, Charge sensors ,
IAC, Throttle Linkage
Peripheral Mounting & Drive Accessory Drive ,Belt, Tensioner, Brackets,
Flywheel cover
Fluid Containment & Routing Water hoses, water filters, Oil Hoses, external oil
cooling, oil filter
Electrical System Assembly
Ignition System Spark Plugs, Coils, Mounting & Routing hardware
Charging System Alternator, Regulator Stator, Mounting
Starting System Starter, Mounting, Relay, Solinoid
Sensors & Switch
Control System ECU, Software, Mounting
Wire Harness Harness, Mounting, Relays, Solenoids
Mid Section
Driveshaft Housing System DSH,Bushing,Grommet,Water pick up tube, screws
Adaptor Plate Assenbly Telltale,Gaskets, Cowl drain, Screws,O ring
Oil Sump Assembly Oil Sump, Tank, Oil Plug, O ring, Screws
Exhaust Tube Assembly Water tube, Hose, Seal ,Striner tube, Pipe, Screw
Muffler Assembly Muffler, Hose, Clamp
Transom
Mount system, trim system, Steering Mechanisms
Drive Train
Gearcase System Gearcase assembly (Include water pump), Jet
Drive Assembly, Geacase fasteners
Shift Mechanism Shift shafts, linkages, , Neutral switch, Actuator
Propeller Propeller
Cowling and Integration
Cowling Cowls, Chaps, Latches, Mounting Hardware
Graphics and Decals
OUTBOARD TOP LEVEL ASSEMBLY STRUCTURE
Lessons /Strategies and Processes
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IPEM
Teamcenter
Pro/E
IPEM Validation
Strategies and Processes
22
Improvements in digestible chunks
Continuous end user support ,communication & involvement
Processes to help concurrent engineering
Roles of Assembly Level Integrators
Roles of Project Integrators
Internal CAD Standards
Model Check
Managing Personal Working Assemblies
Managing Working Directories
Eliminating External References
Drawing standards, Family Tables
Thank You!
Siemens PLM Connection 2011
Las Vegas, NV
May 2-5
24http://plmworld.org/